Tensile low-voltage flexible cable
By adopting a combined structure of filler shell, protective layer, mounting strip, stretch strip, braided layer and wear-resistant layer in the soft cable, the problem of insufficient strength during the installation process is solved, and the tensile strength and use are improved. Lifespan and enhanced safety and applicability.
Patent Information
- Application Number
- CN202421179379.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing soft cables are less strong during installation and are prone to breaking or cracking of the epidermis, which affects service life and safety.
A tensile low-voltage soft cable is designed, using a combined structure of filler shell, protective layer, mounting strip, stretch strip, braided layer, protective layer and wear-resistant layer, and is lifted by materials such as nylon, polypropylene, glass fiber, rubber, etc. Tensile strength and mechanical strength of the cable.
It effectively improves the tensile strength and service life of the cable, enhances safety and applicability, and the coordination between the protective layer and the wear-resistant layer increases the mechanical strength of the cable, avoiding battery cells exposure and conductivity problems.
Smart Images

Figure CN222319803U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cables, in particular to a tensile-resistant low-voltage soft cable. Background Art
[0002] Wires and cables are wire products used to transmit electrical (magnetic) energy, information and realize electromagnetic energy conversion. Soft cables refer to cables made of multiple strands of fine copper wires. The cables usually have dozens of cores and a small bending radius. They are used to transmit and distribute electrical energy. They are mainly used in urban underground power grids, power station lead-out lines, internal electricity consumption of industrial and mining enterprises, and underwater power transmission across rivers and seas.
[0003] However, most of the existing flexible cables have low strength in order to be suitable for different installation environments. When bent and stretched during installation, the cables may break or the surface may crack, thereby exposing the battery cells. This will not only affect the normal use of the flexible cables, but also reduce safety and shorten the service life of the cables. Utility Model Content
[0004] The utility model aims to provide a tensile-resistant low-voltage flexible cable to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the utility model provides the following technical solution: a tensile low-voltage flexible cable, comprising a filling shell and a plurality of cavities opened on one side thereof, and further comprising:
[0006] A protective layer is arranged in the inner cavity of the cavity, the inner cavity of the protective layer is fixedly connected with a battery core, the inner cavity of the filling shell is provided with a mounting strip, and the surface of the filling shell is embedded with a stretching strip designed for nylon material;
[0007] A woven layer is arranged on the surface of the filling shell, a protective layer is arranged on the surface of the woven layer, a positioning block is fixedly connected to the surface of the woven layer, a positioning groove is opened on the inner wall of the protective layer, and a wear-resistant layer is arranged on the surface of the protective layer.
[0008] Preferably, the surface of the protective layer is fixedly connected to the inner wall of the cavity, and the protective layer is made of polypropylene.
[0009] Preferably, the surface of the mounting strip is fixedly connected to the inner wall of the filling shell, and the mounting strip is designed as a flexible steel wire.
[0010] Preferably, the inner wall of the braided layer is fixedly connected to the surface of the filling shell, and the braided layer is made of glass fiber.
[0011] Preferably, the cross-sectional shapes of the positioning block and the positioning groove are both T-shaped structures, the positioning block is made of the same material as the braided layer, and the positioning block is used in conjunction with the positioning groove.
[0012] Preferably, the inner wall of the wear-resistant layer is fixedly connected to the surface of the protective layer, and the wear-resistant layer is made of polyurethane.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] The utility model can effectively improve the tensile strength of the cable through the cooperation of the installation strip, the stretch strip and the braided layer, so that the cable can be bent at will during installation without breaking or surface cracking, and the tensile strength of the cable is effectively improved, which not only increases the service life of the cable, but also improves the safety of the cable during use; and with the cooperation of the protective layer and the wear-resistant layer, the mechanical strength of the cable can be further improved, thereby improving the applicability of the cable, and solving the problem that the existing cables have poor tensile resistance and poor applicability during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 It is a schematic diagram of a partial three-dimensional unfolded structure in the utility model;
[0017] Figure 3 It is a schematic diagram of a partial three-dimensional cross-section structure developed from another viewing angle in the utility model;
[0018] Figure 4 It is a schematic diagram of a partial three-dimensional unfolded structure in the utility model.
[0019] In the figure: 1. filling shell; 2. cavity; 3. protective layer; 4. battery cell; 5. mounting strip; 6. stretching strip; 7. braided layer; 8. positioning block; 9. protective layer; 10. positioning groove; 11. wear-resistant layer. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4As shown, a tensile-resistant low-voltage soft cable comprises a filling shell 1, which is made of a flexible material. A cavity 2 is opened on one side of the filling shell 1. The number of cavities 2 is several and they are all distributed in a ring array at the center of the filling shell 1. The inner cavity of the cavity 2 is provided with a protective layer 3, and the inner cavity of the protective layer 3 is fixedly connected with a battery core 4. The protective layer 3 can protect the battery core 4, thereby improving the tensile strength of the battery core 4. The surface of the protective layer 3 is fixedly connected to the inner wall of the cavity 2. The protective layer 3 is designed with a polypropylene material. Under the action of the material of the protective layer 3, the tensile strength is extremely high, and it has excellent tensile resistance, rigidity, high temperature resistance and other characteristics. It can effectively protect the battery core 4, thereby reducing the possibility of the cable breaking during use, and effectively improving the cable. The service life of the cable can be improved, and the material can also isolate the battery core 4, so that the battery core 4 will not easily contact with other battery cores 4 when in use. At the same time, the material of the protective layer 3 has good insulation, which effectively improves the safety of the cable when in use. The inner cavity of the filling shell 1 is provided with a mounting strip 5, and the surface of the mounting strip 5 is fixedly connected to the inner wall of the filling shell 1. The mounting strip 5 is designed as a flexible steel wire. Under this effect, the tensile strength of the cable can be further improved, so that the filling shell 1 will not easily be over-stretched when the cable is over-stretched. The surface of the filling shell 1 is embedded with a stretching strip 6, and the number of the stretching strips 6 is several. The stretching strips 6 are designed with nylon material. Under the effect of the material, the filling shell 1 can be stretched and bent. The filling shell 1 will not break easily, so that the battery cells 4 will not contact each other and conduct electricity to each other, further improving the tensile strength of the filling shell 1. A braided layer 7 is arranged on the surface of the filling shell 1, and the inner wall of the braided layer 7 is fixedly connected to the surface of the filling shell 1. The braided layer 7 is made of glass fiber. Under the action of the material, the strength of the entire cable can be improved, and the bending of the cable is not affected under the action of the material. The tensile strength of the cable can also be improved. A protective layer 9 is arranged on the surface of the braided layer 7, and the inner wall of the protective layer 9 is fixedly connected to the surface of the braided layer 7. The protective layer 9 is made of rubber. Under this action, the parts inside the protective layer 9 can be protected to prevent water and foreign matter from entering the protective layer 9 and affecting the battery cells 4. In normal use, a positioning block 8 is fixedly connected to the surface of the braided layer 7, and a positioning groove 10 is provided on the inner wall of the protective layer 9. The cross-sectional shapes of the positioning block 8 and the positioning groove 10 are both T-shaped structural designs. The positioning block 8 is made of the same material as the braided layer 7. The positioning block 8 is used in conjunction with the positioning groove 10. Under the effect of the shape, the connection strength between the braided layer 7 and the protective layer 9 can be increased to prevent the protective layer 9 from easily separating from the surface of the braided layer 7, thereby improving the use strength of the cable. A wear-resistant layer 11 is provided on the surface of the protective layer 9. The inner wall of the wear-resistant layer 11 is fixedly connected to the surface of the protective layer 9. The wear-resistant layer 11 is designed with a polyurethane material. Under this effect, the cable can have high mechanical strength, wear resistance and impact resistance, so that it can withstand heavy pressure and frequent friction.In addition, polyurethane material has excellent chemical corrosion resistance and can resist corrosion from a variety of chemical substances such as acid, alkali, and salt, further improving the service life of the cable and increasing the applicability of the cable.
[0022] It is worth noting that the technical features such as the battery cell 4 proposed in this technical solution should be regarded as prior art. The specific structure, working principle, and possible control method and spatial layout method of these technical features can be selected according to conventional methods in the field, and this technical solution will not be further elaborated.
[0023] Working principle: First, when using the cable, the protective layer 3 can protect the battery core 4, so that the battery core 4 will not break easily when the cable is over-stretched, and with the cooperation of the mounting strip 5 and the stretching strip 6, the strength of the filling shell 1 can be increased, so that the cable will not undergo a large shape change when stretched, reducing the possibility of cable breakage, effectively improving the service life of the cable, and with the cooperation of the braided layer 7, the filling shell 1 can also be protected to avoid large-scale tensile deformation, thereby improving the protection effect on the battery core 4, and when using the cable, the normal bending of the cable will not be affected by the material of the mounting strip 5, the stretching strip 6, and the braided layer 7 itself, thereby increasing the applicability of the cable.
[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tensile-resistant low-voltage flexible cable, comprising a filling shell (1) and a plurality of cavities (2) opened on one side thereof, characterized in that: Also includes: A protective layer (3) is arranged in the inner cavity of the cavity (2), the inner cavity of the protective layer (3) is fixedly connected to a battery core (4), the inner cavity of the filling shell (1) is provided with a mounting strip (5), and a stretching strip (6) designed for nylon material is embedded on the surface of the filling shell (1); A braided layer (7) is arranged on the surface of the filling shell (1), a protective layer (9) is arranged on the surface of the braided layer (7), a positioning block (8) is fixedly connected to the surface of the braided layer (7), a positioning groove (10) is provided on the inner wall of the protective layer (9), and a wear-resistant layer (11) is arranged on the surface of the protective layer (9).
2. A tensile low-voltage flexible cable according to claim 1, characterized in that: The surface of the protective layer (3) is fixedly connected to the inner wall of the cavity (2), and the protective layer (3) is made of polypropylene.
3. The tensile-resistant low-voltage flexible cable according to claim 1, characterized in that: The surface of the mounting strip (5) is fixedly connected to the inner wall of the filling shell (1), and the mounting strip (5) is designed as a flexible steel wire.
4. The tensile-resistant low-voltage flexible cable according to claim 1, characterized in that: The inner wall of the braided layer (7) is fixedly connected to the surface of the filling shell (1), and the braided layer (7) is made of glass fiber.
5. The tensile-resistant low-voltage flexible cable according to claim 1, characterized in that: The cross-sectional shapes of the positioning block (8) and the positioning groove (10) are both T-shaped structures; the positioning block (8) and the braided layer (7) are made of the same material; and the positioning block (8) and the positioning groove (10) are used in conjunction with each other.
6. The tensile-resistant low-voltage flexible cable according to claim 1, characterized in that: The inner wall of the wear-resistant layer (11) is fixedly connected to the surface of the protective layer (9), and the wear-resistant layer (11) is made of polyurethane.