Annular transformer inner hole epoxy filling integrated device
By designing an integrated epoxy device for the inner hole of the toroidal transformer including lifting block, screw rod, slide rod and positioning rod, the problem of cumbersome potting of the toroidal transformer and the installation size is easily affected by errors, and the rapidity of the toroidal transformer is achieved Installation and disassembly improve installation accuracy and ease of use.
Patent Information
- Application Number
- CN202420987193.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The toroidal transformer is complicated during the potting process, and after potting, you need to use a working hammer to remove the workpiece base, resulting in the installation size and performance being easily affected by errors.
Design an integrated epoxy device for in-hole filling of the toroidal transformer, including a base, lifting block, screw rod, slide rod, sealing ring, positioning rod, mounting plate, threaded rod and return spring. Through the synergy of these components, the toroidal transformer is realized assisted rollout and quick installation and removal.
The compression and fixation of the toroidal transformer is achieved through the positioning rod, mounting plate, threaded rod and compression plate. The knob, transmission shaft, screw, lifting block and sealing ring assist in the rollout function, simplifying the installation and disassembly of the toroidal transformer and improving the Installation accuracy and ease of use.
Smart Images

Figure CN222319969U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformers, in particular to an integrated device for filling the inner hole of a toroidal transformer with epoxy. Background Art
[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are the primary coil, the secondary coil, and the iron core. The toroidal transformer is a large type of electronic transformer and has been widely used in household appliances and other electronic equipment with high technical requirements. Its main purpose is to serve as a power transformer and an isolation transformer. During the production process of the toroidal transformer, the inner hole of the toroidal transformer needs to be epoxy-filled. The toroidal transformer in the prior art is relatively cumbersome during the filling process, and after the filling is completed, a working hammer needs to be used to remove the tooling base from the toroidal transformer. Any slight mistake in the process of drilling and removing the toroidal transformer will affect the installation size and performance of the toroidal transformer, making it inconvenient to use. Therefore, we propose an integrated device for epoxy-filling the inner hole of a toroidal transformer. Utility Model Content
[0003] The purpose of the utility model is to provide an integrated device for epoxy filling the inner hole of a toroidal transformer, so as to solve the problem that the toroidal transformer proposed in the above background technology is relatively cumbersome during the filling process, and after the filling is completed, it is necessary to use a working hammer to remove the tooling base from the toroidal transformer. Any slight mistake in the process of drilling and removing the toroidal transformer will affect the installation size and performance of the toroidal transformer.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A device for filling the inner hole of a toroidal transformer with epoxy comprises a base, a lifting block is slidably connected to the inside of the base, a lead screw is rotatably connected to the inside of the base, the lifting block is threadedly connected to the lead screw, a sliding rod is symmetrically fixedly connected to the top of the lifting block, a sealing ring is installed on the top of the sliding rod, the sealing ring is slidably connected to the base, a rubber ring is provided on the top of the sealing ring, a positioning rod is equidistantly fixedly connected to the top of the base, a mounting plate is provided on the top of the positioning rod, a fixing block is equidistantly fixedly connected to the bottom of the mounting plate, a receiving groove is provided inside the fixing block, a card block is slidably connected to the inside of the receiving groove, and a card slot used in conjunction with the card block is provided inside the positioning rod.
[0006] It can be understood that the utility model drives the lifting block to move through the rotation of the screw rod, and the movement of the lifting block drives the sliding rod to move, and the sliding rod drives the sealing ring to move, so as to facilitate the auxiliary push-out of the encapsulated toroidal transformer, and the setting of the positioning rod facilitates the reservation of hole positions for subsequent installation, and the position of the mounting plate can be limited and fixed by moving the card block into the interior of the card slot, so as to facilitate its rapid installation and disassembly.
[0007] Preferably, a transmission shaft is rotatably connected inside the base, one end of the transmission shaft is fixedly connected to a second bevel gear, and the outer side of the screw rod is fixedly connected to a first bevel gear used in conjunction with the second bevel gear.
[0008] It can be understood that, in the present invention, the second bevel gear is driven to rotate by the rotation of the transmission shaft, and the second bevel gear is driven to rotate the lead screw through the first bevel gear, so as to conveniently drive the lifting block to move.
[0009] Preferably, one end of the transmission shaft away from the second bevel gear is fixedly connected with a knob.
[0010] It can be understood that the utility model drives the transmission shaft to rotate through the knob.
[0011] Preferably, a clamping plate is slidably connected to the outer side of the positioning rod, a threaded rod is threadedly connected to the outer side of the mounting plate, and the threaded rod is rotatably connected to the clamping plate.
[0012] It can be understood that, in the present invention, the rotation of the threaded rod drives the pressing plate to move, thereby facilitating the pressing and fixing of the toroidal transformer.
[0013] Preferably, a rubber pad is provided at the bottom of the pressing plate.
[0014] It can be understood that the utility model achieves a protective effect through the provision of the rubber pad.
[0015] Preferably, a connecting rod is slidably connected inside the mounting plate, the clamping block is fixedly connected to the connecting rod, and a handle is fixedly connected to one end of the connecting rod.
[0016] It can be understood that, in the present invention, the handle drives the connecting rod to move, and the connecting rod drives the clamping block to move, so that the mounting plate can be disassembled easily.
[0017] Preferably, a return spring is provided between the receiving slot and the clamping block.
[0018] It can be understood that, in the present invention, the reset spring drives the clamping block to move and reset.
[0019] The beneficial effects achieved by the utility model are as follows: by arranging the positioning rod, the mounting plate, the threaded rod and the clamping plate, the function of clamping and fixing the toroidal transformer is realized, so that the epoxy potting processing thereof is convenient; by arranging the knob, the transmission shaft, the screw rod, the lifting block, the sliding rod and the sealing ring, the function of auxiliary pushing out the processed toroidal transformer is realized, so that it is convenient to separate it from the base and use it easily. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0021] Figure 1 It is a structural schematic diagram of the utility model;
[0022] Figure 2 It is a cross-sectional view of the utility model;
[0023] Figure 3 It is an enlarged view of the local A of the utility model;
[0024] Figure 4 It is an enlarged view of local B of the utility model.
[0025] In the figure: 1. base; 2. knob; 3. rubber ring; 4. clamping plate; 5. threaded rod; 6. mounting plate; 7. positioning rod; 8. sliding rod; 9. lifting block; 10. transmission shaft; 11. sealing ring; 12. screw rod; 13. first bevel gear; 14. second bevel gear; 15. handle; 16. return spring; 17. fixing block; 18. clamping block; 19. clamping slot; 20. connecting rod; 21. storage slot. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figures 1 to 4 , the utility model provides a technical solution:
[0028] A device for filling the inner hole of a toroidal transformer with epoxy comprises a base 1, a lifting block 9 is slidably connected inside the base 1, a screw rod 12 is rotatably connected inside the base 1, the lifting block 9 is threadedly connected to the screw rod 12, a sliding rod 8 is symmetrically fixedly connected to the top of the lifting block 9, a sealing ring 11 is installed on the top of the sliding rod 8, the sealing ring 11 is slidably connected to the base 1, a rubber ring 3 is provided on the top of the sealing ring 11, a positioning rod 7 is equidistantly fixedly connected to the top of the base 1, a mounting plate 6 is provided on the top of the positioning rod 7, a fixing block 17 is equidistantly fixedly connected to the bottom of the mounting plate 6, a receiving groove 21 is provided inside the fixing block 17, a clamping block 18 is slidably connected inside the storage groove 21, and a clamping groove 19 used in conjunction with the clamping block 18 is provided inside the positioning rod 7.
[0029] It can be understood that the utility model drives the lifting block 9 to move through the rotation of the screw rod 12, and drives the sliding rod 8 to move through the movement of the lifting block 9, and the sliding rod 8 drives the sealing ring 11 to move, so as to facilitate the auxiliary push-out of the annular transformer after potting. The setting of the positioning rod 7 facilitates the reservation of holes for subsequent installation. The position of the mounting plate 6 can be limited and fixed by moving the clamping block 18 into the interior of the clamping slot 19, so as to facilitate its rapid installation and disassembly.
[0030] Furthermore, the base 1 is internally rotatably connected with a transmission shaft 10 , one end of the transmission shaft 10 is fixedly connected with a second bevel gear 14 , and the outer side of the screw rod 12 is fixedly connected with a first bevel gear 13 used in conjunction with the second bevel gear 14 .
[0031] It can be understood that, in the present invention, the rotation of the transmission shaft 10 drives the second bevel gear 14 to rotate, and the second bevel gear 14 drives the screw rod 12 to rotate through the first bevel gear 13, so as to conveniently drive the lifting block 9 to move.
[0032] Furthermore, one end of the transmission shaft 10 away from the second bevel gear 14 is fixedly connected with a knob 2 .
[0033] It can be understood that, in the present invention, the transmission shaft 10 is driven to rotate by the knob 2 .
[0034] Furthermore, the outer side of the positioning rod 7 is slidably connected to the clamping plate 4 , the outer side of the mounting plate 6 is threadedly connected to the threaded rod 5 , and the threaded rod 5 is rotatably connected to the clamping plate 4 .
[0035] It can be understood that, in the present invention, the rotation of the threaded rod 5 drives the pressing plate 4 to move, so as to facilitate the pressing and fixing of the toroidal transformer.
[0036] Furthermore, a rubber pad is provided at the bottom of the pressing plate 4 .
[0037] It can be understood that the utility model achieves a protective effect through the provision of the rubber pad.
[0038] Furthermore, a connecting rod 20 is slidably connected inside the mounting plate 6 , the clamping block 18 is fixedly connected to the connecting rod 20 , and a handle 15 is fixedly connected to one end of the connecting rod 20 .
[0039] It is understandable that, in the present invention, the handle 15 drives the connecting rod 20 to move, and the connecting rod 20 drives the clamping block 18 to move, so that the mounting plate 6 can be disassembled easily.
[0040] Furthermore, a return spring 16 is provided between the receiving groove 21 and the clamping block 18 .
[0041] It can be understood that, in the present invention, the reset spring 16 drives the clamping block 18 to move and reset.
[0042] Specifically, when in use, the toroidal transformer is placed on the rubber ring 3 so that the lower end surface of the toroidal transformer fits with the upper end surface of the rubber ring 3, and the mounting plate 6 is placed on the top of the positioning rod 7. During the placement process, the clamping block 18 is squeezed by the positioning rod 7 and slides along the receiving groove 21, and the reset spring 16 is compressed. When the fixing block 17 completely enters the interior of the positioning rod 7, the reset spring 16 drives the clamping block 18 to move into the interior of the clamping groove 19 due to the elastic force, and the installation of the mounting plate 6 is completed. The threaded rod 5 is rotated, and the rotation of the threaded rod 5 drives the clamping plate 4 to move, so that the clamping plate 4 moves to press the toroidal transformer. After locking, epoxy resin can be poured into the inner wall of the toroidal transformer. After the epoxy resin is cured, the handle 15 is pulled, and the handle 15 drives the block 18 to move out of the slot 19 through the connecting rod 20, and the mounting plate 6 can be removed. The knob 2 is turned, and the knob 2 drives the transmission shaft 10 to rotate. The transmission shaft 10 drives the first bevel gear 13 to rotate through the second bevel gear 14, and the first bevel gear 13 drives the screw rod 12 to rotate. The rotation of the screw rod 12 drives the lifting block 9 to move, and the lifting block 9 drives the sealing ring 11 to move through the slide rod 8, so that the toroidal transformer is auxiliary pushed out for easy use.
[0043] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0044] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.
[0045] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A toroidal transformer inner hole epoxy filling integrated device, comprising a base (1), characterized in that: The base (1) is slidably connected to a lifting block (9) inside, the base (1) is rotatably connected to a screw rod (12) inside, the lifting block (9) is threadedly connected to the screw rod (12), the top of the lifting block (9) is symmetrically fixedly connected to a sliding rod (8), the top of the sliding rod (8) is provided with a sealing ring (11), the sealing ring (11) is slidably connected to the base (1), the top of the sealing ring (11) is provided with a rubber ring (3), the top of the base (1) is equidistantly fixedly connected to a positioning rod (7), the top of the positioning rod (7) is provided with a mounting plate (6), the bottom of the mounting plate (6) is equidistantly fixedly connected to a fixing block (17), the inside of the fixing block (17) is provided with a receiving groove (21), the inside of the receiving groove (21) is slidably connected to a clamping block (18), and the inside of the positioning rod (7) is provided with a clamping groove (19) used in conjunction with the clamping block (18).
2. The device for filling the inner hole of a toroidal transformer with epoxy according to claim 1, characterized in that: The base (1) is rotatably connected to a transmission shaft (10) inside, one end of the transmission shaft (10) is fixedly connected to a second bevel gear (14), and the outer side of the screw rod (12) is fixedly connected to a first bevel gear (13) used in conjunction with the second bevel gear (14).
3. The device for epoxy filling in inner holes of a toroidal transformer according to claim 2, characterized in that: One end of the transmission shaft (10) away from the second bevel gear (14) is fixedly connected to a knob (2).
4. The device for filling the inner hole of a toroidal transformer with epoxy according to claim 1, characterized in that: The outer side of the positioning rod (7) is slidably connected to a clamping plate (4), the outer side of the mounting plate (6) is threadedly connected to a threaded rod (5), and the threaded rod (5) is rotatably connected to the clamping plate (4).
5. The integrated device for epoxy filling the inner hole of a toroidal transformer according to claim 4, characterized in that: A rubber pad is provided at the bottom of the pressing plate (4).
6. The device for epoxy filling in inner holes of a toroidal transformer according to claim 1, characterized in that: A connecting rod (20) is slidably connected inside the mounting plate (6), the clamping block (18) is fixedly connected to the connecting rod (20), and one end of the connecting rod (20) is fixedly connected to a handle (15).
7. The device for filling the inner hole of a toroidal transformer with epoxy according to claim 1, characterized in that: A return spring (16) is provided between the receiving groove (21) and the clamping block (18).