Automatic forming control device for dumpling wrapper processing

By introducing a press extrusion mechanism and a drop mechanism into the dumpling skin processing device, using a motor-driven screw and screw system, the extrusion forming and automatic drop of the dumpling skin is achieved, and the low mass production efficiency in the prior art is solved The problem of improving production efficiency.

CN222322626UActive Publication Date: 2025-01-10HUBEI JIAOJIAO DUMPLING HEALTH TECH CO LTD
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Patent Information

Application Number
CN202421040345.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-10
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing dumpling skin forming device is inconvenient for mass production, has low production efficiency, and it is difficult to effectively remove the molded dumpling skin from the molded parts.

Method used

A dumpling skin processing automatic molding control device including a pressing extrusion mechanism and a drop mechanism is designed. Through a motor-driven screw and screw system, the extrusion molding and automatic drop of dumpling skin is realized, and mass production is carried out using a conveyor table. .

Benefits of technology

Mass production of dumpling skins is realized, production efficiency is improved, and the process of taking out dumpling skins in molded parts is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic forming control device for dumpling wrapper processing, which comprises two vertical plates, a transverse plate is fixed at the top ends of the vertical plates, a falling mechanism for enabling dumpling wrappers to fall off is arranged on the vertical plates, a pressing and extruding mechanism for pressing and extruding the dumpling wrappers is arranged on the transverse plate, and a conveying table is arranged between the two vertical plates. The pressing and extruding mechanism comprises a first motor fixed to the top end of the transverse plate, and a lead screw is fixed to an output shaft of the first motor. According to the automatic forming control device for dumpling wrapper processing, a pressing and extruding mechanism is arranged on a transverse plate, dumpling wrappers can be extruded and formed through an extruding plate, meanwhile, the dumpling wrappers can be pushed out of forming holes and fall on a conveying table, and a falling mechanism is arranged on a vertical plate; according to the dumpling wrapper extrusion forming device, dumpling wrappers can be supported through the moving plate when dumplings are extruded and formed, the dumpling wrappers can smoothly fall on the conveying table when being extruded, and batch production of the dumpling wrappers is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dumpling wrapper production and processing, in particular to an automatic forming control device for dumpling wrapper processing. Background Art

[0002] Dumplings, also known as boiled dumplings, are a traditional Chinese food. They evolved from wontons and originated from the ancient Chinese jiaozi. Their original name was "jiao'er". They are the staple food and local snack of the northern Chinese people, and are also a New Year food. The method of making dumplings is to put minced pork, cooking wine, oyster sauce, white sugar, salt, chopped green onion, and chopped cabbage in a bowl, mix well, prepare the dumpling skins, and wrap them into dumplings. Medium and high-gluten flour is more suitable for dumpling skins. The main cooking methods of dumplings are boiling, steaming, baking, frying, deep-frying, and baking. The dumpling fillings generally include pork filling, leek filling, seasonal vegetable and fresh meat filling, and assorted fillings; the dumpling skins need to be extruded into shape using the equipment during production and processing.

[0003] For example, a dumpling wrapper forming device is disclosed in a Chinese patent (CN220108988U), which includes a pressing platform and a powder suction machine, the powder suction machine corresponds to the pressing platform, a powder spraying part and a pressing assembly are installed on the pressing platform, the pressing assembly includes a forming part, a cylinder, a pressing block and a mounting plate, the mounting plate is fixedly connected to the pressing platform and cooperates with the pressing plate to form a powder spraying space, the forming part is detachably connected to the pressing platform, the cylinder is fixed on the mounting plate, a through hole is opened on the mounting plate, the piston rod of the cylinder passes through the through hole and is detachably connected to the pressing block, the pressing block corresponds to the forming part, the powder spraying part includes two powder feeding pipes and two nozzles, mounting holes are opened on both sides of the mounting frame, one end of the two powder feeding pipes is respectively connected to the two nozzles, the two nozzles are corresponding to the forming part, and the other ends of the two powder feeding pipes are respectively passed through the corresponding mounting holes and are connected to the powder suction machine. The beneficial effect of the utility model is that the processing and forming of the dumpling wrapper can automatically and continuously complete the powder spraying and pressing operations, thereby improving production efficiency.

[0004] The above scheme also has the following technical defects: the above scheme is not convenient for mass production of dumpling wrappers; the above scheme can only produce one dumpling wrapper at a time during the production process; the production efficiency is too low and it is not convenient for industrial use; and the above scheme is not convenient for removing dumplings from the formed piece. Based on this, an automatic forming control device for dumpling wrapper processing is proposed. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides an automatic forming control device for dumpling wrapper processing, which has the advantages of being convenient for batch production of dumpling wrappers and solves the problem that dumpling wrappers are not convenient for batch production.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dumpling wrapper automatic forming control device, comprising two vertical plates, a horizontal plate is fixed to the top of the vertical plate, a dropping mechanism for making the dumpling wrapper fall is provided on the vertical plate, a pressing and extruding mechanism for pressing and extruding the dumpling wrapper is provided on the horizontal plate, and a conveying platform is placed between the two vertical plates;

[0007] The pressing and extruding mechanism includes a first motor fixed on the top of the horizontal plate, a screw is fixed on the output shaft of the first motor, a lifting plate is threadedly connected to the outer surface of the screw, four telescopic rods are fixed on the top of the lifting plate, a plurality of connecting rods are fixed on the bottom end of the lifting plate, an extrusion block is fixed on the bottom end of the connecting rod, and the pressing and extruding mechanism also includes a forming plate fixed between the two ends of the two vertical plates.

[0008] Furthermore, the dropping mechanism includes an installation box fixed to the right side of the right vertical plate, a second motor is fixed to the right end of the inner wall of the installation box, a first screw is fixed to the output shaft of the second motor, and the dropping mechanism also includes a second screw rotatably connected to the right side of the inner wall of the installation box, a transmission assembly is provided on the outer surfaces of the first screw and the second screw, and a movable plate is threadedly connected to the outer surfaces of the first screw and the second screw.

[0009] Furthermore, the top end of the telescopic rod is fixed to the bottom end of the inner wall of the horizontal plate, and a limiting block is fixed to the bottom end of the screw rod.

[0010] Furthermore, the transmission assembly includes a driving wheel fixed on the outer surface of the first screw and a driven wheel fixed on the outer surface of the second screw, and the outer surfaces of the driving wheel and the driven wheel are connected to each other with a transmission belt.

[0011] Furthermore, the forming plate has a plurality of forming holes formed therein, and the movable plate has a through hole formed therein, and the through holes, the forming holes and the extrusion blocks are consistent in size and number.

[0012] Furthermore, the top end of the movable plate is fitted with the bottom end of the forming plate, and the left ends of the first screw rod and the second screw rod are rotatably connected to the right end of the left vertical plate.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] The automatic forming control device for dumpling wrapper processing can extrude and form the dumpling wrapper by using the extrusion plate, and can push the dumpling wrapper out of the forming hole and drop it onto a conveying table by providing a pressing and extruding mechanism on the horizontal plate. By providing a dropping mechanism on the vertical plate, the movable plate can be used to support the dumpling wrapper when the dumplings are extruded and formed, and the dumpling wrapper can be smoothly dropped onto the conveying table when the dumpling wrapper is extruded, thereby realizing mass production of the dumpling wrapper. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the pressing and extruding mechanism of the utility model;

[0017] Figure 3 It is a three-dimensional structural schematic diagram of a part of the pressing and extruding mechanism of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the drop mechanism of the utility model.

[0019] In the figure: 1 vertical plate, 2 horizontal plate, 3 dropping mechanism, 301 installation box, 302 second motor, 303 first screw, 304 second screw, 305 transmission assembly, 306 moving plate, 4 pressing and extruding mechanism, 401 first motor, 402 screw, 403 lifting plate, 404 telescopic rod, 405 connecting rod, 406 extrusion block, 407 forming plate, 5 conveying table. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1 In this embodiment, a dumpling wrapper automatic forming control device includes two vertical plates 1, a horizontal plate 2 is fixed to the top of the vertical plate 1, a dropping mechanism 3 for making the dumpling wrapper fall is provided on the vertical plate 1, a pressing and extruding mechanism 4 for pressing and extruding the dumpling wrapper is provided on the horizontal plate 2, and a conveying platform 5 is placed between the two vertical plates 1.

[0022] The vertical plate 1 and the horizontal plate 2 in this embodiment are respectively used to install and support the dropping mechanism 3 and the pressing and extruding mechanism 4. The dropping mechanism 3 is used to support the dumpling skin and facilitate its dropping. The pressing and extruding mechanism 4 is used to extrude and shape the dumpling skin and can also push the dumpling skin to fall. The conveying platform 5 is used to convey the dumpling skin.

[0023] It should be noted that the raw materials for processing dumpling wrappers are distributed in advance by the staff and can be directly put into the forming holes during processing. The distance between the movable plate 306 and the conveying platform 5 is relatively close, and the dumpling wrappers can fall onto the conveying platform 5 normally.

[0024] See also Figure 1-3In order to facilitate the extrusion and shaping of the dumpling wrappers, the pressing and extruding mechanism 4 in this embodiment includes a first motor 401 fixed to the top of the horizontal plate 2, the output shaft of the first motor 401 is fixed with a screw 402, the bottom end of the screw 402 is fixed with a limiting block, the outer surface of the screw 402 is threadedly connected with a lifting plate 403, the top of the lifting plate 403 is fixed with four telescopic rods 404, the top of the telescopic rods 404 is fixed to the bottom end of the inner wall of the horizontal plate 2, the bottom end of the lifting plate 403 is fixed with multiple groups of connecting rods 405, and the bottom end of the connecting rods 405 is fixed with an extrusion block 406, the pressing and extruding mechanism 4 also includes a forming plate 407 fixed between the two ends of the two vertical plates 1, and the inside of the forming plate 407 is provided with multiple groups of forming holes.

[0025] The pressing and extruding mechanism 4 in this embodiment drives the screw 402 to rotate through the first motor 401, the screw 402 is used to drive the lifting plate 403 to move up and down, the lifting plate 403 is used to drive the connecting rod 405 and the extrusion block 406 to move up and down, the extrusion block 406 is used together with the forming plate 407 to extrude and form the dumplings, and the extrusion block 406 also separates the dumpling skin from the forming plate 407 by pushing it.

[0026] It should be noted that the limit block is used to prevent the lifting plate 403 from being separated from the screw rod 402 , and the telescopic rod 404 is used to limit the lifting plate 403 .

[0027] See also Figure 1 and Figure 4 In order to facilitate the dumplings to fall onto the conveying platform 5, the dropping mechanism 3 in this embodiment includes an installation box 301 fixed to the right side of the right vertical plate 1, a second motor 302 is fixed to the right end of the inner wall of the installation box 301, and a first screw 303 is fixed to the output shaft of the second motor 302. The dropping mechanism 3 also includes a second screw 304 rotatably connected to the right side of the inner wall of the installation box 301, and the left ends of the first screw 303 and the second screw 304 are rotatably connected to the right end of the left vertical plate 1. A transmission assembly 305 is provided on the outer surface, and the transmission assembly 305 includes a driving wheel fixed on the outer surface of the first screw 303 and a driven wheel fixed on the outer surface of the second screw 304. The outer surfaces of the driving wheel and the driven wheel are connected with a transmission belt. The outer surfaces of the first screw 303 and the second screw 304 are threadedly connected with a movable plate 306. A through hole is opened inside the movable plate 306. The size and number of the through hole, the forming hole and the extrusion block 406 are consistent. The top end of the movable plate 306 is in contact with the bottom end of the forming plate 407.

[0028] The dropping mechanism 3 in this embodiment drives the first screw 303 to rotate through the second motor 302, and the first screw 303 can drive the transmission component 305 to operate. The transmission component 305 is used to drive the second screw 304 to rotate. The first screw 303 and the second screw 304 work together to drive the movable plate 306 to move left and right. The movable plate 306 is used to support the dumpling skin and facilitate the dumpling skin to fall from the through hole.

[0029] It should be noted that the installation box 301 is used to facilitate the installation and protection of the second motor 302 and the second screw rod 304 .

[0030] It can be understood that the control method of the present application is controlled by a controller, the control circuit of the controller can be implemented by simple programming by technicians in this field, the provision of power is also common knowledge in this field, and the present application is mainly used to protect mechanical devices, so the present application will no longer explain the control method and circuit connection in detail.

[0031] The working principle of the above embodiment is:

[0032] When the device is working, the dumpling wrapper raw material prepared in advance is put into the forming hole of the forming plate 407, and then the first motor 401 is started. The output shaft of the first motor 401 rotates to drive the screw 402 to rotate, and the screw 402 drives the lifting plate 403 to move downward. The lifting plate 403 drives the connecting rod 405 and the extrusion block 406 to move downward, and the extrusion block 406 extrude and form the dumpling wrapper, and then the first motor 401 is turned off, and then the second motor 302 is started. The output shaft of the second motor 302 rotates to drive the first screw 303 The first screw 303 drives the driving wheel to rotate, the driving wheel drives the transmission belt to transmit, the transmission belt drives the driven wheel and the second screw 304 to rotate, the first screw 303 and the second screw 304 jointly drive the movable plate 306 to move left, when the through hole on the movable plate 306 is aligned with the forming hole on the forming plate 407, the first motor 401 is started, the first motor 401 drives the extrusion block 406 to move downward to extrude the dumpling wrapper, the dumpling wrapper falls onto the conveying platform 5 under the action of gravity, and the conveying platform 5 is started to convey the dumpling wrapper away.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dumpling wrapper automatic forming control device, comprising two vertical plates (1), characterized in that: A horizontal plate (2) is fixed to the top of the vertical plate (1), a dropping mechanism (3) for making the dumpling wrappers fall is provided on the vertical plate (1), a pressing and extruding mechanism (4) for pressing and extruding the dumpling wrappers is provided on the horizontal plate (2), and a conveying platform (5) is placed between the two vertical plates (1); The pressing and extruding mechanism (4) comprises a first motor (401) fixed at the top end of the horizontal plate (2); a screw rod (402) is fixed to the output shaft of the first motor (401); a lifting plate (403) is threadedly connected to the outer surface of the screw rod (402); four telescopic rods (404) are fixed to the top end of the lifting plate (403); a plurality of connecting rods (405) are fixed to the bottom end of the lifting plate (403); an extrusion block (406) is fixed to the bottom end of the connecting rod (405); and the pressing and extruding mechanism (4) further comprises a molding plate (407) fixed between the two ends of the two vertical plates (1).

2. The automatic forming control device for dumpling wrappers according to claim 1, characterized in that: The dropping mechanism (3) comprises an installation box (301) fixed to the right side of the right vertical plate (1); a second motor (302) is fixed to the right end of the inner wall of the installation box (301); a first screw rod (303) is fixed to the output shaft of the second motor (302); the dropping mechanism (3) further comprises a second screw rod (304) rotatably connected to the right side of the inner wall of the installation box (301); a transmission assembly (305) is provided on the outer surfaces of the first screw rod (303) and the second screw rod (304); and a moving plate (306) is threadedly connected to the outer surfaces of the first screw rod (303) and the second screw rod (304).

3. The automatic forming control device for dumpling wrapper processing according to claim 1 is characterized in that: The top end of the telescopic rod (404) is fixed to the bottom end of the inner wall of the horizontal plate (2), and the bottom end of the screw rod (402) is fixed with a limiting block.

4. The automatic forming control device for dumpling wrapper processing according to claim 2 is characterized in that: The transmission assembly (305) comprises a driving wheel fixed on the outer surface of the first screw (303) and a driven wheel fixed on the outer surface of the second screw (304), and the outer surfaces of the driving wheel and the driven wheel are connected to each other by a transmission belt.

5. The automatic forming control device for dumpling wrapper processing according to claim 2 is characterized in that: The molding plate (407) has a plurality of molding holes formed therein, and the movable plate (306) has a through hole formed therein. The through holes, the molding holes and the extrusion blocks (406) are all consistent in size and number.

6. The dumpling wrapper automatic forming control device according to claim 2, characterized in that: The top end of the movable plate (306) is in contact with the bottom end of the forming plate (407), and the left ends of the first screw rod (303) and the second screw rod (304) are rotatably connected to the right end of the left vertical plate (1).

Citation Information

Patent Citations

  • Dumpling wrapper forming device

    CN220108988U