Special-shaped welded pipe mold tapping device

By designing the hole opening device of the special-shaped welded pipe, using components such as partition plates, motors, single-rotary screws and ball-head convex columns, the problem of unsolid clamping of the special-shaped welded pipes is solved, and the stability and efficiency of welding are achieved.

CN222326775UActive Publication Date: 2025-01-10TIANJIN SHAOYONG IRON & STEEL CO LTD
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Patent Information

Application Number
CN202421169115.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-10
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

Special-shaped welded pipes are difficult to clamp firmly during the manufacturing process, resulting in welding deviations and waste of resources.

Method used

A special-shaped welded pipe mold opening device is designed, including a processing table, a hole punching mechanism and a clamping mechanism, using partition plates, motors, single-rotating screws, hydraulic telescopic cylinders, drill bits, sliders, ball head convex columns and resetting Components such as springs achieve stable clamping of special-shaped welded pipes and adapt to different shapes.

Benefits of technology

It improves the clamping stability and working efficiency of welded pipes, avoids welding deviations and resource waste, and adapts to special-shaped welded pipes of different lengths and shapes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welded pipe punching, in particular to a special-shaped welded pipe mold punching device which comprises a machining table, the machining table comprises a base, the bottom face of the base makes contact with the ground, a partition plate is fixedly connected to the position, located in the middle, of the top face of the base, and a punching mechanism is fixedly connected to the top face of the partition plate. According to the special-shaped welding pipe clamping device, the first motors are fixedly connected to the left side and the right side of the base respectively, the motor shafts of the two first motors are in transmission connection with the single-rotation lead screws respectively, the outer walls of the two single-rotation lead screws are in screwed connection with the clamping mechanisms respectively, the two clamping mechanisms can adapt to special-shaped welding pipes with different lengths, and the working efficiency is improved. A plurality of ball head convex columns are slidably inserted into the clamping plates, and reset springs are fixedly connected to the ends of the ball head convex columns, so that the ball head convex columns can adapt to the outer shapes of various special-shaped welded pipes, the clamping stability is improved under the action of the reset springs, and deviation is avoided during tapping.
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Description

Technical Field

[0001] The utility model relates to the technical field of welded pipe punching, in particular to a hole punching device for a special-shaped welded pipe die. Background Art

[0002] Welded pipe, also known as welded steel pipe, is a tubular product made by welding steel plates or strips after curling. Different welding methods can be used in the manufacturing process of welded pipes, such as arc welding, high-frequency welding, gas welding, etc. According to different uses and manufacturing processes, welded pipes can be divided into many types, such as straight seam welded pipes, spiral welded pipes, seamless welded pipes, etc. Welded pipes can be divided into round pipes and special-shaped pipes according to the cross-sectional shape;

[0003] When producing welded pipes, they need to be punched. Due to the irregular shape of special-shaped welded pipes, it is difficult to clamp them firmly. Insufficient clamping will cause deviations in welding, making the welded pipes unusable and resulting in a waste of resources. Utility Model Content

[0004] The utility model aims to provide a hole-opening device for a special-shaped welded pipe die to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A hole-opening device for a special-shaped welded pipe mold comprises a processing table, the processing table comprises a base, the bottom surface of the base contacts the ground, the top surface of the base is fixedly connected with a partition plate at a middle position, the top surface of the partition plate is fixedly connected with a punching mechanism, the top surface of the base is symmetrically provided with four slide grooves, the top surface of the base is slidably connected with two clamping mechanisms, the interior of the base is provided with four grooves at positions below the four slide grooves, the two grooves on the left and the two grooves on the right are respectively provided with a round rod 1 and a single screw rod, one end of the two round rods 1 are fixedly connected to the inner wall of the base, the other ends of the two round rods 1 are respectively fixedly connected to the left and right side walls of the partition plate, two motors 1 are fixedly connected to the interior of the base, the motor shaft of the motor 1 on the left is transmission-connected to one end of the single screw rod on the left, the other end of the single screw rod on the left is rotationally connected to the left side wall of the partition plate, the motor shaft of the motor 1 on the right is transmission-connected to one end of the single screw rod on the right, and the other end of the single screw rod on the right is rotationally connected to the right side wall of the partition plate.

[0007] Furthermore, the punching mechanism includes a gantry frame, the bottom end of the gantry frame is fixedly connected to the top surface of the partition plate, the inner top surface of the gantry frame is fixedly connected to a hydraulic telescopic cylinder, the bottom end of the hydraulic telescopic cylinder is fixedly connected to a motor box, the interior of the motor box is fixedly connected to a second motor, the motor shaft of the second motor is transmission-connected to a drill bit, and the outer wall of the drill bit is rotatably connected to the bottom surface of the motor box.

[0008] Furthermore, the clamping mechanism includes two sliders 1, the interior of one slider 1 is slidingly connected to the outer wall of the round rod 1, and the interior of the other slider 1 is screwed together with the outer wall of the single screw rod, the top surfaces of the two sliders 1 are fixedly connected with a strip plate, two baffles are symmetrically fixed on the top surface of the strip plate, a double screw rod is rotatably connected between the two baffles, the top surface of the strip plate is fixedly connected with a motor 3, the motor shaft of the motor 3 is transmission-connected to one end of the double screw rod, and the outer wall of the double screw rod is symmetrically screwed together with two fitting units.

[0009] Furthermore, the fitting unit includes a slider 2, the interior of the slider 2 is screwed together with the outer wall of the double screw rod, two round rods 2 are slidably inserted into the interior of the slider 2, the two ends of the two round rods 2 are respectively fixedly connected to the inner walls of the two baffles, the top surface of the slider 2 is fixedly connected with a splint, a plurality of plug-in holes are equidistantly provided inside the splint, a plurality of ball head bosses are slidably inserted in a plurality of the plug-in holes, a plurality of return springs are provided in the plurality of the plug-in holes, one end of the return spring is fixedly connected to the inner wall of the splint, and the other end of the return spring is fixedly connected to the end of the ball head boss.

[0010] Preferably, the arc-shaped ends of several of the ball head bosses are provided with anti-slip patterns.

[0011] Furthermore, the left and right threads of the double-screw rod have opposite rotation directions, and a limiting ring is sleeved and fixed at a middle position of an outer wall of the double-screw rod.

[0012] Furthermore, a bracket is provided above the strip plate at a position corresponding to the limiting ring, and two inner side walls of the bracket are respectively fixedly connected to the left and right side walls of the strip plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. A partition plate is fixedly connected to the top surface of the base, and motors 1 are provided on the left and right sides of the partition plate. The motor shafts of the two motors 1 are both drivingly connected to single screw rods, and the outer walls of the two single screw rods are screwed and connected to a clamping mechanism, so that the two clamping mechanisms can operate independently, which is convenient for adapting to special-shaped welded pipes of different lengths and driving the special-shaped welded pipes to move, avoiding manual flipping of the welded pipes and improving work efficiency.

[0015] 2. A double screw rod with opposite rotation directions is provided on the left and right sides, and a fitting unit is screwed and connected to the left and right outer walls of the double screw rod. The fitting unit includes a splint, and a plurality of plug holes are provided at equal distances inside the splint. A plurality of ball head bosses are slidably inserted in the plurality of plug holes. Reset springs are provided in the plurality of plug holes, and one end of the reset spring is fixedly connected to the inner wall of the splint, and the other end of the reset spring is fixedly connected to the end of the ball head boss, so that the plurality of independently slidable ball head bosses can adapt to the external shapes of various special-shaped welded pipes, and the stability of clamping is increased under the action of the elastic force of the reset spring to avoid displacement when opening the hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a hole-opening device for a special-shaped welded pipe mold of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall structure of the processing table in the utility model;

[0018] Figure 3 This is a schematic diagram of the punching mechanism structure in the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the clamping mechanism in the utility model;

[0020] Figure 5 It is a schematic diagram of the internal structure of the laminating unit in the utility model.

[0021] In the figure: 100, processing table; 110, base; 111, partition plate; 112, slide; 120, motor 1; 121, single screw; 130, round rod 1; 200, punching mechanism; 210, door frame; 220, hydraulic telescopic cylinder; 230, motor box; 240, motor 2; 250, drill; 300, clamping mechanism; 310, slider 1; 320, strip plate; 321, baffle; 322, round rod 2; 330, motor 3; 331, double screw; 340, bracket; 350, fitting unit; 351, slider 2; 352, clamping plate; 353, plug-in hole; 354, ball head boss; 355, reset spring. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1 to 5 In the embodiment of the utility model, a hole-opening device for a special-shaped welded pipe mold includes a processing table 100, and the processing table 100 includes a base 110. The bottom surface of the base 110 contacts the ground, and the top surface of the base 110 is fixedly connected to a partition plate 111 at a middle position, and the top surface of the partition plate 111 is fixedly connected to a punching mechanism 200. Four slide grooves 112 are symmetrically opened on the top surface of the base 110, and two clamping mechanisms 300 are slidably connected to the top surface of the base 110. Four grooves are opened inside the base 110 at positions below the four slide grooves 112, and round rods 130 and single-screw rods 121 are respectively opened in the two grooves on the left and the two grooves on the right, one end of the two round rods 130 is fixedly connected to the inner wall of the base 110, and the other ends of the two round rods 130 are respectively fixedly connected to the left and right side walls of the partition plate 111, and the base 110 is fixedly connected to Two motors 120, the motor shaft of the motor 120 on the left is transmission connected to one end of the single screw rod 121 on the left, the other end of the single screw rod 121 on the left is rotatably connected to the left side wall of the partition plate 111, the motor shaft of the motor 120 on the right is transmission connected to one end of the single screw rod 121 on the right, the other end of the single screw rod 121 on the right is rotatably connected to the right side wall of the partition plate 111, the punching mechanism 200 includes a door frame 210, the bottom end of the door frame 210 is fixedly connected to the top surface of the partition plate 111, the inner top surface of the door frame 210 is fixedly connected with a hydraulic telescopic cylinder 220, the bottom end of the hydraulic telescopic cylinder 220 is fixedly connected with a motor box 230, the inside of the motor box 230 is fixedly connected with a motor 240, the motor shaft of the motor 240 is transmission connected to a drill bit 250, and the outer wall of the drill bit 250 is rotatably connected to the bottom surface of the motor box 230.

[0024] Specifically, the punching mechanism 200 is located at the center of the top surface of the base 110, and the partition plate 111 divides the base 110 into two parts, both of which are fixedly connected to a motor 120. The motor shafts of the two motors 120 are both drivingly connected to a single screw rod 121. The outer walls of the two single screw rods 121 are both screwed and connected to a clamping mechanism 300, so that the two motors 120 are driven separately, and the two clamping mechanisms 300 can be moved toward or away from each other, which can adapt to welding pipes of different lengths. When it is necessary to punch multiple holes on the surface of the welding pipe, the two single screw rods 121 can also be rotated in the opposite direction, so that the two clamping mechanisms 300 drive the welding pipe to deviate to the left or right, thereby avoiding manual adjustment and improving work efficiency.

[0025] Embodiment 1

[0026] like Figure 4-5As shown, in the present embodiment, the clamping mechanism 300 comprises two sliders 1 310, the interior of one slider 1 310 is slidably connected to the outer wall of the round rod 1 130, the interior of the other slider 1 310 is screwed together with the outer wall of the single screw rod 121, the top surfaces of the two sliders 1 310 are fixedly connected with a strip plate 320, the top surface of the strip plate 320 is symmetrically fixed with two baffles 321, a double screw rod 331 is rotatably connected between the two baffles 321, the top surface of the strip plate 320 is fixedly connected with a motor 330, the motor shaft of the motor 330 is transmission-connected to one end of the double screw rod 331, the outer wall of the double screw rod 331 is symmetrically screwed together with two fitting units 350, the fitting unit 350 comprises a slider 2 351, the interior of the slider 2 351 is screwed together with the outer wall of the double screw rod 331, the interior of the slider 2 351 is slidably plugged with two round rods 2 322, the two round rods 2 The two ends of 322 are respectively fixedly connected to the inner side walls of the two baffles 321, and the top surface of the slider 351 is fixedly connected with a clamping plate 352. A number of insertion holes 353 are equidistantly provided inside the clamping plate 352, and a number of ball head bosses 354 are slidably inserted in the number of insertion holes 353. Reset springs 355 are provided in the number of insertion holes 353. One end of the reset spring 355 is fixedly connected to the inner wall of the clamping plate 352, and the other end of the reset spring 355 is fixedly connected to the end of the ball head boss 354. The arc-shaped ends of the number of ball head bosses 354 are provided with anti-slip grooves. The left and right threads of the double screw rod 331 are opposite in rotation direction. The outer wall of the double screw rod 331 is located in the middle position to sleeve and fix a limit ring. A bracket 340 is provided at the position above the strip plate 320 corresponding to the limit ring, and the two inner side walls of the bracket 340 are respectively fixedly connected to the left and right side walls of the strip plate 320.

[0027] In this embodiment, since the left and right threads of the double screw rod 331 are in opposite directions, the motor shaft of the drive motor three 330 is driven clockwise to the double screw rod 331, and the two fitting units 350 will move in opposite directions, and the special-shaped welded pipe to be drilled is placed on the bracket 340, and the motor shaft of the drive motor three 330 is driven counterclockwise to the double screw rod 331, and the two fitting units 350 will move in opposite directions, so that a plurality of ball head bosses 354 are close to the outer wall of the welded pipe. Since the ball head boss 354 and the clamping plate 352 are internally slidably connected, and the end of the ball head boss 354 inside the plug hole 353 is fixedly connected with a return spring 355. When the end of the ball head boss 354 contacts the outer wall of the welded pipe, the plurality of ball head bosses 354 will shrink into the plug hole 353 under the pressure of the outer wall of the welded pipe until the ends of the plurality of plug holes 353 are in contact with the outer wall of the special-shaped welded pipe and then the slider 310 stops. At this time, the plurality of ball head bosses 354 will be closer to the outer wall of the special-shaped welded pipe under the elastic force of the reset spring 355. At the same time, the anti-slip texture of the arc-shaped end of the ball head boss 354 increases the friction between the ball head boss 354 and the outer wall of the special-shaped welded pipe, so that the device is not prone to angle deviation when drilling the special-shaped welded pipe.

[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A hole-opening device for a special-shaped welded pipe mold, characterized in that: The invention comprises a processing table, wherein the processing table comprises a base, the bottom surface of the base contacts the ground, the top surface of the base is fixedly connected with a partition plate at a middle position, the top surface of the partition plate is fixedly connected with a punching mechanism, the top surface of the base is symmetrically provided with four slide grooves, the top surface of the base is slidably connected with two clamping mechanisms, four grooves are provided inside the base at positions below the four slide grooves, a round rod 1 and a single screw rod are respectively provided in the two grooves on the left and the two grooves on the right, one end of the two round rods 1 are fixedly connected to the inner wall of the base, and the other ends of the two round rods 1 are respectively fixedly connected to the left and right side walls of the partition plate, two motors 1 are fixedly connected inside the base, the motor shaft of the motor 1 on the left is transmission-connected to one end of the single screw rod on the left, the other end of the single screw rod on the left is rotatably connected to the left side wall of the partition plate, the motor shaft of the motor 1 on the right is transmission-connected to one end of the single screw rod on the right, and the other end of the single screw rod on the right is rotatably connected to the right side wall of the partition plate.

2. The hole-opening device for a special-shaped welded pipe mold according to claim 1, characterized in that: The punching mechanism includes a gantry frame, the bottom end of the gantry frame is fixedly connected to the top surface of the partition plate, the inner top surface of the gantry frame is fixedly connected to a hydraulic telescopic cylinder, the bottom end of the hydraulic telescopic cylinder is fixedly connected to a motor box, the interior of the motor box is fixedly connected to a second motor, the motor shaft of the second motor is transmission-connected to a drill bit, and the outer wall of the drill bit is rotatably connected to the bottom surface of the motor box.

3. The hole-opening device for a special-shaped welded pipe mold according to claim 1, characterized in that: The clamping mechanism includes two sliders 1, the interior of one slider 1 is slidingly connected to the outer wall of round rod 1, and the interior of the other slider 1 is screwed together with the outer wall of the single screw rod, the top surfaces of the two sliders 1 are fixedly connected with strip plates, two baffles are symmetrically fixed on the top surfaces of the strip plates, a double screw rod is rotatably connected between the two baffles, the top surface of the strip plates is fixedly connected with motor 3, the motor shaft of motor 3 is transmission connected to one end of the double screw rod, and the outer wall of the double screw rod is symmetrically screwed together with two fitting units.

4. The hole-opening device for a special-shaped welded pipe mold according to claim 3, characterized in that: The fitting unit includes a slider 2, the interior of the slider 2 is screwed together with the outer wall of the double screw rod, two round rods 2 are slidably inserted into the interior of the slider 2, the two ends of the two round rods 2 are respectively fixedly connected to the inner walls of the two baffles, the top surface of the slider 2 is fixedly connected with a splint, a plurality of plug-in holes are equidistantly provided inside the splint, a plurality of ball head bosses are slidably inserted in a plurality of the plug-in holes, a plurality of return springs are provided in the plurality of the plug-in holes, one end of the return spring is fixedly connected to the inner wall of the splint, and the other end of the return spring is fixedly connected to the end of the ball head boss.

5. The hole-opening device for a special-shaped welded pipe mold according to claim 4, characterized in that: The arc-shaped ends of a plurality of the ball head bosses are provided with anti-skid patterns.

6. The hole-opening device for a special-shaped welded pipe mold according to claim 3, characterized in that: The left and right threads of the double-screw rod have opposite rotation directions, and the outer wall of the double-screw rod is sleeved and fixed with a limiting ring at a middle position.

7. The hole-opening device for a special-shaped welded pipe mold according to claim 3, characterized in that: A bracket is provided above the strip plate at a position corresponding to the limiting ring, and two inner side walls of the bracket are respectively fixedly connected to the left and right side walls of the strip plate.