Jacking steering device for new energy battery module tray

The lifting and steering device, designed with lifting cylinders and rotating cylinders, solves the problem of interference between the rotary table conveyor and surrounding equipment, achieving efficient and stable rotation operation, ensuring the safety and production efficiency of the equipment, and is suitable for conveying pallets of new energy battery modules.

CN222330865UActive Publication Date: 2025-01-10WAYZIM TECH CO LTD
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Patent Information

Application Number
CN202421219473.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-10
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

Traditional rotary table conveyors are prone to interference with surrounding equipment during rotation, affecting production efficiency and posing risks of equipment damage and workplace injuries, especially for small workpieces where they cannot achieve effective transition.

Method used

The conveyor is equipped with a lifting and steering device, which uses a lifting cylinder, a rotating cylinder and a synchronously rotating shaft design, combined with pneumatic components to achieve lifting and rotation. The rack and pinion at the output end of the rotating cylinder meshes with the rotating gear to drive the rotating shaft to rotate synchronously. Guide wheels and buffers are provided to ensure smooth operation.

Benefits of technology

The equipment features a compact design, improved operating efficiency and accuracy, reduced noise, prevented equipment interference, ensured operational safety and convenience, is suitable for flammable and explosive environments, and has low manufacturing and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222330865U_ABST
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Abstract

The utility model relates to a jacking steering device for a new energy battery module tray, and belongs to the technical field of intelligent storage. The device comprises a lower main machine base, adjusting ground feet for height adjustment are arranged at the bottom of the lower main machine base, and a lifting air cylinder is arranged on the lower main machine base in the vertical direction; a rotating cylinder mounting seat is mounted at the top of the output end of the lifting cylinder, a rotating cylinder is assembled on the rotating cylinder mounting seat, a rack at the output end of the rotating cylinder is meshed with a rotating gear, and a rotating shaft which synchronously rotates is assembled in the center of the rotating gear in a penetrating manner; a conveyor rotating table is arranged at the top of the rotating shaft, the conveyor rotating table and the rotating shaft are concentrically arranged, and a horizontal conveyor is arranged on the top face of the conveyor rotating table. The problem that the rotating table of the rotating table conveyor part interferes with peripheral equipment in the rotating process is solved, the rack is adopted to drive the gear to rotate to achieve equipment rotation, and the equipment is high in operation efficiency, stable in operation, high in precision and low in noise.
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Description

Technical Field

[0001] The utility model relates to the technical field of intelligent warehousing, in particular to a lifting and steering device for a new energy battery module tray. Background Art

[0002] With the rapid progress of the warehousing industry, the requirements for the workshop layout of the stereoscopic warehouse are becoming increasingly stringent. Especially in the modern production environment, due to the continuous optimization of the production process and the upgrading of equipment, the process flow often needs to be redirected. This redirection not only requires a compact and efficient equipment layout, but also ensures the safety and convenience of operation.

[0003] Traditional conveyors on rotary tables are usually designed in a rectangular style, but in actual use, the rotating part often interferes with surrounding equipment, which not only affects production efficiency, but may also cause equipment damage and production line downtime. In addition, for some small workpieces, conventional rotary table designs cannot achieve effective transition. In this case, if manual processing is used, not only is the work efficiency low, but there is also a high risk of work-related injuries. Utility Model Content

[0004] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides a lifting and steering device for a new energy battery module pallet, thereby solving the problem that the turntable of the current turntable conveyor part interferes with the surrounding equipment during the rotation process.

[0005] The technical solution adopted by the utility model is as follows: a lifting and steering device for a new energy battery module pallet, comprising a lower main base, a height-adjusting adjustment foot is arranged at the bottom of the lower main base, and a lifting cylinder is arranged on the lower main base in a vertical direction; a rotating cylinder mounting seat is installed on the top of the output end of the lifting cylinder, and a rotating cylinder is assembled on the rotating cylinder mounting seat, the rack at the output end of the rotating cylinder is meshed with a rotating gear, and a rotating shaft that rotates synchronously is penetrated and assembled at the center position of the rotating gear; a conveyor rotating table is arranged on the top of the rotating shaft, the conveyor rotating table is arranged concentrically with the rotating shaft, and a horizontal conveyor is arranged on the top surface of the conveyor rotating table.

[0006] As a further improvement of the above technical solution:

[0007] Preferably, at least one rotating table guide wheel is further provided on the top of the rotating cylinder mounting seat, and the bottom surface of the conveyor rotating table abuts against the arc surface of the rotating table guide wheel.

[0008] Preferably, a drag chain for protecting air pipes and electrical control lines is provided on one side of the horizontal conveyor.

[0009] Preferably, a workpiece backflow prevention device is provided on the horizontal conveyor at the entry side of the workpiece, and a workpiece horizontal in-place pneumatic barrier is provided at the position where the workpiece is in place.

[0010] Preferably, the structure of the pneumatic blocking of the workpiece in horizontal position includes: a blocking power cylinder arranged vertically, a blocking block connected to the output end of the blocking power cylinder, and the blocking block moves up and down in the vertical direction along the output end of the blocking power cylinder.

[0011] Preferably, a buffer and a mechanical stop are provided on the forward direction of the rack at the output end of the rotary cylinder.

[0012] Preferably, the buffer is configured as a hydraulic buffer structure.

[0013] Preferably, the structure of the mechanical barrier comprises a steel plate, a bracket is welded on the steel plate and an adjusting bolt is arranged at the contact end between the bracket and the steel plate.

[0014] Preferably, the horizontal conveyor includes a plurality of electric roller structures for rolling transmission.

[0015] The beneficial effects of the utility model are as follows:

[0016] The utility model has a compact structure and is easy to operate. After the lifting cylinder receives the lifting signal, the lifting cylinder is lifted up to ensure that the lower bottom surface of the conveyor on the conveyor rotating table is higher than the surrounding equipment; then the rotating cylinder performs a rotating action, and the rack drives the gear and the rotating shaft to rotate synchronously. After the rotation is completed, the lifting cylinder drops into place, and the electric roller in the horizontal conveyor reverses to transport the pallet on the conveyor to the designated place. The utility model can solve the problem that the rotating table of the current rotating table conveyor part interferes with the surrounding equipment during the rotation process;

[0017] The utility model also has the following advantages:

[0018] The utility model adopts a transmission mode in which the rack at the output end of the rotating cylinder meshes with the rotating gear to drive the rotating shaft to rotate. The equipment has high operation efficiency, stable operation process, high precision and low noise, and the rotation stop position can adjust the matching state of the rack and the gear at any time according to actual needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 for Figure 1 Side view of.

[0021] Among them: 1. Adjustable feet; 2. Lower mainframe; 3. Lifting cylinder; 4. Rotating cylinder; 5. Rotating gear; 6. Rotating shaft; 7. Buffer; 8. Mechanical block; 9. Conveyor turntable; 10. Turntable guide wheel; 11. Horizontal conveyor; 12. Workpiece backflow prevention device; 13. Pneumatic block for workpiece horizontal position; 14. Drag chain. DETAILED DESCRIPTION

[0022] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.

[0023] like Figure 1-2 As shown, the lifting and steering device for the new energy battery module pallet of this embodiment includes a lower main base 2, a height-adjustable adjustment foot 1 is arranged at the bottom of the lower main base 2, and a lifting cylinder 3 is arranged on the lower main base 2 in the vertical direction; a rotating cylinder mounting seat is installed on the top of the output end of the lifting cylinder 3, and a rotating cylinder 4 is assembled on the rotating cylinder mounting seat, and the rack at the output end of the rotating cylinder 4 is meshed with the rotating gear 5, and a synchronously rotating rotating shaft 6 is installed at the center position of the rotating gear 5; a conveyor rotating table 9 is arranged on the top of the rotating shaft 6, and the conveyor rotating table 9 is arranged concentrically with the rotating shaft 6, and a horizontal conveyor 11 is arranged on the top surface of the conveyor rotating table 9.

[0024] In this embodiment, at least one rotating platform guide wheel 10 is further provided on the top of the rotating cylinder mounting seat, and the bottom surface of the conveyor rotating platform 9 abuts against the arc surface of the rotating platform guide wheel 10 .

[0025] In this embodiment, a drag chain 14 for protecting air pipes and electrical control lines is provided on one side of the horizontal conveyor 11 .

[0026] In this embodiment, a workpiece backflow prevention device 12 is arranged on the entrance side of the workpiece on the horizontal conveyor 11, and a workpiece horizontal pneumatic blocking 13 is arranged at the workpiece in place; the structure of the workpiece horizontal pneumatic blocking 13 is: it includes a blocking power cylinder arranged vertically, a blocking block is connected to the output end of the blocking power cylinder, and the blocking block moves up and down in the vertical direction along the output end of the blocking power cylinder.

[0027] Exemplarily, the workpiece backflow prevention device 12 in this embodiment is a prior art, such as a device for one-way passage of a workpiece and automatic backflow prevention of the workpiece disclosed in Chinese patent publication number CN212043392U, which is based on the same principle and is used to effectively realize mechanical automatic backflow prevention of workpieces that roll and flow through in one direction; it has the characteristics of mechanical automatic backflow prevention, simple structure, low manufacturing cost and easy operation.

[0028] In this embodiment, a buffer 7 and a mechanical stopper 8 are also provided in the forward direction of the rack at the output end of the rotary cylinder 4; the buffer 7 is configured as a hydraulic buffer structure, and the structure of the mechanical stopper 8 is: including a steel plate, a bracket welded on the steel plate and an adjusting bolt is provided at the contact end between the bracket and the steel plate.

[0029] In this embodiment, the horizontal conveyor 11 includes a plurality of electric roller structures for rolling transmission. The electric roller structures can be electrically connected to the PLC controller and receive electrical signals to realize forward or reverse rotation.

[0030] In actual work, the working method of the utility model is:

[0031] Step 1: The lifting cylinder 3 receives the lifting signal and lifts up;

[0032] Step 2: The lifting cylinder 3 is lifted into position, and the bottom surface of the horizontal conveyor 11 on the top of the conveyor rotating table 9 is higher than the surrounding equipment;

[0033] Step 4: The rotating cylinder 4 performs a rotating action, and the rack at the output end of the rotating cylinder 4 drives the rotating gear 5 and the rotating shaft 6 to rotate synchronously;

[0034] Step 5: After the rotation is completed, the lifting cylinder 3 descends to its position, and the electric roller in the horizontal conveyor 11 reverses to transport the pallet on the horizontal conveyor 11 to the designated place.

[0035] The utility model has a reasonable structure, and the work process is efficient and stable. The rack at the output end of the rotating cylinder 4 is meshed with the rotating gear 5 to drive the rotating shaft 6 to rotate synchronously. The equipment has high efficiency, a stable operation process, high precision, and low noise. The rotation stop position can be adjusted at any time according to actual needs to adjust the matching state of the rack and the rotating gear 5. At the same time, the utility model adopts pneumatic forms in the actions of lifting, rotating and horizontal blocking of workpieces. Pneumatic components are usually low in price, and the manufacturing and maintenance costs are relatively low. The pneumatic response speed is fast and the practicability is strong. The pneumatic system can be used in special environments such as flammable and explosive environments because pneumatics are not easy to cause fires and explosions. Finally, pneumatics consume relatively less energy during operation, so the use of pneumatic operations also has the advantage of energy saving.

[0036] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.

Claims

1. A lifting and steering device for a new energy battery module tray, characterized in that: It comprises a lower main machine base (2), a height-adjustable foot (1) is arranged at the bottom of the lower main machine base (2), and a lifting cylinder (3) is arranged on the lower main machine base (2) in a vertical direction; A rotating cylinder mounting seat is installed at the top of the output end of the lifting cylinder (3), and a rotating cylinder (4) is installed on the rotating cylinder mounting seat. The rack at the output end of the rotating cylinder (4) is meshed with a rotating gear (5), and a rotating shaft (6) that rotates synchronously is installed at the center of the rotating gear (5); A conveyor rotating platform (9) is arranged on the top of the rotating shaft (6). The conveyor rotating platform (9) is arranged concentrically with the rotating shaft (6). A horizontal conveyor (11) is arranged on the top surface of the conveyor rotating platform (9).

2. The lifting and steering device for a new energy battery module tray according to claim 1, characterized in that: At least one rotating platform guide wheel (10) is also arranged on the top of the rotating cylinder mounting seat, and the bottom surface of the conveyor rotating platform (9) abuts against the arc surface of the rotating platform guide wheel (10).

3. The lifting and steering device for a new energy battery module tray according to claim 1, characterized in that: A drag chain (14) for protecting air pipes and electrical control lines is provided on one side of the horizontal conveyor (11).

4. The lifting and steering device for a new energy battery module tray according to claim 3, characterized in that: The horizontal conveyor (11) is provided with a workpiece backflow prevention device (12) at the entry side of the workpiece, and a workpiece horizontal in-place pneumatic block (13) is provided at the workpiece in-place position.

5. The lifting and steering device for a new energy battery module tray according to claim 4, characterized in that: The structure of the pneumatic blocking (13) for horizontally positioning the workpiece is as follows: it comprises a blocking power cylinder arranged vertically, a blocking block is connected to the output end of the blocking power cylinder, and the blocking block moves up and down in the vertical direction along the output end of the blocking power cylinder.

6. The lifting and steering device for a new energy battery module tray according to claim 1, characterized in that: The rack at the output end of the rotary cylinder (4) is also provided with a buffer (7) and a mechanical stop (8) in the forward direction of the rack.

7. The lifting and steering device for a new energy battery module tray according to claim 6, characterized in that: The buffer (7) is configured as a hydraulic buffer structure.

8. The lifting and steering device for a new energy battery module tray according to claim 6, characterized in that: The structure of the mechanical barrier (8) is as follows: it comprises a steel plate, a bracket is welded on the steel plate and an adjusting bolt is arranged at the contact end between the bracket and the steel plate.

9. The lifting and steering device for a new energy battery module tray according to claim 1, characterized in that: The horizontal conveyor (11) includes a plurality of electric roller structures for rolling transmission.

Citation Information

Patent Citations

  • Device for unidirectionally passing workpiece and automatically preventing backflow of workpiece

    CN212043392U