Foam cotton winding device

By incorporating a movable trolley and a motor-driven rotating shaft into the foam cotton winding device, combined with tension control via a telescopic rod, the problems of large volume, heavy weight, and springback after foam cotton winding are solved, achieving convenient movement and efficient winding.

CN222331057UActive Publication Date: 2025-01-10ANHUI JINCHUAN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421029658.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-10
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

Existing foam cotton has a large volume and weight after being rolled up, making it inconvenient for workers to move. In addition, the elasticity of the material can easily cause rebound problems during the rolling process.

Method used

Design a foam cotton winding device by setting a movable trolley on the base plate, with a winding roller installed on the trolley. A motor drives a rotating shaft connected to the roller. After winding, the coupling is disconnected to push the trolley to move the foam cotton, and the tension of the roller is controlled by a telescopic rod to prevent rebound.

Benefits of technology

It enables convenient movement and efficient winding of foam cotton, improves production efficiency, prevents rebound problems caused by material elasticity, and enhances winding quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222331057U_ABST
    Figure CN222331057U_ABST
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Abstract

The utility model discloses a foam cotton winding device, and belongs to the technical field of foam cotton production. A foam cotton winding device comprises a bottom plate and further comprises a vehicle frame, the vehicle frame is located above the bottom plate, a rail is arranged on the bottom plate and connected with the bottom plate, a protruding block is arranged at one end of the rail, supporting columns and idler wheels are arranged on the lower face of the vehicle frame, universal wheels and an operating rod are arranged on the side face of the vehicle frame, and the operating rod is connected with the supporting columns. And a bearing seat and a third roller are arranged on the frame. In order to solve the problems that after the foam cotton is wound, the size is large, the weight is large, and a worker cannot move the wound foam cotton conveniently, a movable trolley is arranged above a bottom plate, a winding roller is installed above the trolley, the worker fixes one end of the foam cotton to the winding roller, a motor is started to drive the winding roller to rotate, and after the winding roller winds the foam cotton, the winding roller is driven to rotate. A worker can push the trolley, so that the worker can conveniently move coiled foam cotton, and the production efficiency of the foam cotton is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam cotton production, in particular to a foam cotton rolling device. Background Art

[0002] Foam is a material made of foamed plastic particles, referred to as foam. Foam is divided into PU foam, anti-static foam, conductive foam, EPE, anti-static EPE, CR, EVA, bridged PE, SBR, EPDM, etc. Foam generally needs to be rolled into a cylindrical shape after production. Foam rolling is a process that requires precise operation. The correct rolling method can not only ensure the quality of the foam, but also improve production efficiency and safety.

[0003] A Chinese patent with publication number CN216807461U discloses a foam cotton winding device, which achieves the effect of driving the second bevel gear to rotate by setting a first bevel gear, achieves the effect of collecting materials by setting a material collection wheel, and achieves the effect of limiting by setting a first limit block and a second limit block, thereby realizing the function of the foam cotton winding device.

[0004] In the above patent, after the foam cotton is rolled up inside the device, the rolled foam cotton needs to be taken out manually before the equipment can be started again. There is a problem that the rolled foam cotton is large in size and heavy in weight, and it is inconvenient for workers to move the rolled foam cotton. Therefore, it does not meet the existing needs, and a foam cotton rolling device is proposed. Utility Model Content

[0005] The utility model aims to provide a foam cotton rolling device, by arranging a movable trolley above a bottom plate, a winding roller is installed above the trolley, a worker pushes the trolley forward along the track on the bottom plate to the end of the track, a motor is installed above the end of the track, a rotating shaft is extended outward from the motor, the rotating shaft is connected to one end of the winding roller through a coupling, one end of the foam cotton is fixed on the winding roller, the motor is started to drive the winding roller to rotate, the winding roller rolls up the foam cotton, after the foam cotton is rolled up, the worker disconnects the coupling and can push the trolley, thereby facilitating the worker to move the rolled foam cotton, and can solve the problems in the prior art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a foam cotton rolling device, comprising a base plate and a frame, the frame being located above the base plate, a track being arranged on the top of the base plate, the track being connected to the base plate, a protrusion being arranged at one end of the track, a support column and a roller being arranged at the bottom of the frame, a universal wheel and a joystick being arranged on the side of the frame, the universal wheel being connected to the frame, a handle being arranged at the upper end of the joystick, and the lower end of the joystick being connected to the universal wheel, a bearing seat and a third roller being arranged on the top of the frame, the bearing seat being connected to the frame by screws, the third roller being connected to the bearing seat by bearings, and foam cotton being arranged on the side of the third roller.

[0007] Preferably, a guide plate is provided on the outside of the third roller, a first motor is provided at one end of the third roller, a rotating shaft extends outward from the side of the first motor, the third roller is connected to the rotating shaft through a coupling, and a mounting platform is provided below the first motor.

[0008] Preferably, a groove is provided at the lower end of the support column, the protrusion is located inside the groove, and the roller is located inside the track.

[0009] Preferably, a second roller is arranged under the foam cotton, connecting pieces are respectively arranged at both ends of the second roller, a telescopic rod is arranged at one end of the connecting piece, a second motor is arranged under the telescopic rod, a second fixed plate is arranged above the second motor, a guide column is arranged inside the second fixed plate, a second reinforcing column is arranged between the two opposite second fixed plates, and the connecting piece is sleeved on the guide column.

[0010] Preferably, a first roller is arranged on the side of the second roller, first fixing plates are arranged at both ends of the first roller, and a first reinforcing column is arranged between two opposite first fixing plates.

[0011] Preferably, one end of the foam cotton first passes through the first roller, then passes through the second roller, and is finally fixed on the third roller.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model arranges a movable trolley above the bottom plate, and a winding drum is installed above the trolley. The worker pushes the trolley forward along the track on the bottom plate to the end of the track. A motor is installed above the end of the track. The motor extends a rotating shaft outward, and the rotating shaft is connected to one end of the winding drum through a coupling. Then, one end of the foam cotton is fixed on the winding drum, and the motor is started to drive the winding drum to rotate. The winding drum winds up the foam cotton. After the foam cotton is rolled, the worker disconnects the coupling to push the trolley, thereby facilitating the worker to move the rolled foam cotton.

[0014] 2. The utility model passes one end of the foam cotton from the outside through the first roller, then through the second roller and finally through the third roller. The third roller rotates to roll up the foam cotton. The second roller is located below the foam cotton. Connectors are provided at both ends of the second roller. A telescopic rod is provided at one end of the connecting member. The motor controls the telescopic rod to extend and retract, and then controls the connecting member to move up and down, so that the second roller has the ability to adjust the tension of the foam cotton to prevent the rebound problem caused by the elasticity of the foam cotton material itself. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the overall front view of the utility model;

[0016] Figure 2 It is a schematic diagram of the partial structure of the frame of the utility model;

[0017] Figure 3 It is a schematic diagram of the partial structure of the second roller of the utility model;

[0018] Figure 4 It is a schematic diagram of the local structure of the foam cotton of the utility model.

[0019] In the figure: 1. bottom plate; 101. track; 102. bump; 2. frame; 201. universal wheel; 202. roller; 203. joystick; 204. handle; 205. support column; 206. bearing seat; 207. guide plate; 208. third roller; 3. first motor; 301. mounting table; 302. rotating shaft; 303. coupling; 4. second motor; 401. second fixed plate; 402. guide column; 403. telescopic rod; 404. connecting piece; 405. second roller; 406. second reinforcing column; 5. first fixed plate; 501. first roller; 502. first reinforcing column; 6. foam cotton. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] To solve the problem that the foam cotton is large in size and weight after rolling, and it is inconvenient for workers to move the rolled foam cotton, please refer to Figure 1-4The utility model provides an embodiment: a foam cotton winding device, comprising a base plate 1 and a frame 2, the frame 2 is located above the base plate 1, a track 101 is arranged on the top of the base plate 1, the track 101 is connected to the base plate 1, a bump 102 is arranged at one end of the track 101, a support column 205 and a roller 202 are arranged below the frame 2, a universal wheel 201 and a joystick 203 are arranged on the side of the frame 2, the universal wheel 201 is connected to the frame 2, a handle 204 is arranged on the upper end of the joystick 203, and the lower end of the joystick 203 is connected to the universal wheel 201, a bearing seat 206 and a third roller 208 are arranged on the top of the frame 2, the bearing seat 206 is connected to the frame 2 by screws, the third roller 208 is connected to the bearing seat 206 by bearings, and a foam cotton 6 is arranged on the side of the third roller 208.

[0022] A guide plate 207 is provided on the outside of the third roller 208, a first motor 3 is provided at one end of the third roller 208, a rotating shaft 302 extends outward from the side of the first motor 3, the third roller 208 is connected to the rotating shaft 302 through a coupling 303, a mounting platform 301 is provided under the first motor 3, a groove is provided at the lower end of the support column 205, the protrusion 102 is located inside the groove, and the roller 202 is located inside the track 101.

[0023] The frame 2, universal wheels 201, rollers 202, joysticks 203, handles 204 and support columns 205 constitute a movable trolley. The worker pushes the trolley forward along the track 101 on the base plate 1 to the end of the track 101, and then connects the rotating shaft 302 to one end of the third roller 208 through the coupling 303, and then fixes one end of the foam cotton 6 on the third roller 208, and starts the first motor 3 to drive the third roller 208 to rotate. The third roller 208 rolls up the foam cotton 6. After the foam cotton 6 is rolled, the worker disconnects the coupling 303 to push the trolley, which makes it convenient for the worker to move the rolled foam cotton 6, further improving the production efficiency of the foam cotton 6.

[0024] A second roller 405 is arranged below the foam cotton 6, and connecting members 404 are respectively arranged at both ends of the second roller 405. A telescopic rod 403 is arranged at one end of the connecting member 404, and a second motor 4 is arranged below the telescopic rod 403. A second fixed plate 401 is arranged above the second motor 4, and a guide column 402 is arranged inside the second fixed plate 401. A second reinforcing column 406 is arranged between the two opposing second fixed plates 401. The connecting member 404 is sleeved on the guide column 402. A first roller 501 is arranged on the side of the second roller 405, and first fixing plates 5 are arranged at both ends of the first roller 501. A first reinforcing column 502 is arranged between the two opposing first fixing plates 5. One end of the foam cotton 6 first passes through the first roller 501 and then through the second roller 405, and is finally fixed on the third roller 208.

[0025] The foam cotton 6 material itself is elastic and easy to rebound. Therefore, during the winding process, it is necessary to pay attention to controlling the tension of the material to prevent the rebound problem caused by elasticity. The second motor 4 controls the extension and retraction of the telescopic rod 403, and then controls the up and down movement of the connecting part 404, so that the second roller 405 has the ability to adjust the tension of the foam cotton 6, thereby solving the problem of rebound of the foam cotton 6 when winding, and further improving the production quality of the foam cotton 6.

[0026] Working principle: a movable trolley is arranged above the base plate 1, and a third roller 208 is installed above the trolley. The worker pushes the trolley forward along the track 101 on the base plate 1 to the end of the track 101. A first motor 3 is installed above the end of the track 101. The first motor 3 extends a rotating shaft 302 outward, and the rotating shaft 302 is connected to one end of the third roller 208 through a coupling 303. Then one end of the foam cotton 6 is fixed on the third roller 208, and the first motor 3 is started to drive the third roller 208 to rotate. The third roller 208 rolls up the foam cotton 6. When the foam cotton 6 is rolled up, the second motor 4 controls the second roller 405 to move up and down to control the tension of the foam cotton 6. After the foam cotton 6 is rolled up, the worker disconnects the coupling 303 to push the trolley, thereby facilitating the worker to move the rolled foam cotton 6.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A foam cotton winding device, comprising a bottom plate (1), characterized in that ; The vehicle also comprises a frame (2), the frame (2) being located above the base plate (1), a track (101) being arranged on the top of the base plate (1), the track (101) being connected to the base plate (1), a bump (102) being arranged at one end of the track (101), a support column (205) and a roller (202) being arranged below the frame (2), a universal wheel (201) and a joystick (203) being arranged on the side of the frame (2), the universal wheel (201) The vehicle frame (2) is connected to the vehicle frame (2); the upper end of the operating rod (203) is provided with a handle (204); the lower end of the operating rod (203) is connected to the universal wheel (201); a bearing seat (206) and a third roller (208) are provided on the upper surface of the vehicle frame (2); the bearing seat (206) is connected to the vehicle frame (2) by screws; the third roller (208) is connected to the bearing seat (206) by bearings; and a foam cotton (6) is provided on the side of the third roller (208).

2. A foam cotton winding device according to claim 1, characterized in that: A guide plate (207) is arranged outside the third roller (208), a first motor (3) is arranged at one end of the third roller (208), a rotating shaft (302) extends outward from the side of the first motor (3), the third roller (208) is connected to the rotating shaft (302) via a coupling (303), and a mounting platform (301) is arranged below the first motor (3).

3. The foam cotton winding device according to claim 1, characterized in that: The lower end of the support column (205) is provided with a groove, the protrusion (102) is located inside the groove, and the roller (202) is located inside the track (101).

4. The foam cotton winding device according to claim 1, characterized in that: A second roller (405) is arranged below the foam cotton (6), and connecting pieces (404) are respectively arranged at both ends of the second roller (405), a telescopic rod (403) is arranged at one end of the connecting piece (404), a second motor (4) is arranged below the telescopic rod (403), a second fixing plate (401) is arranged above the second motor (4), a guide column (402) is arranged inside the second fixing plate (401), a second reinforcing column (406) is arranged between the two opposite second fixing plates (401), and the connecting piece (404) is sleeved on the guide column (402).

5. A foam cotton winding device according to claim 4, characterized in that: A first roller (501) is arranged on the side of the second roller (405), first fixing plates (5) are arranged at both ends of the first roller (501), and a first reinforcing column (502) is arranged between two opposing first fixing plates (5).

6. A foam cotton rolling device according to claim 5, characterized in that: One end of the foam cotton (6) first passes through the first roller (501), then passes through the second roller (405), and is finally fixed on the third roller (208).

Citation Information

Patent Citations

  • Foam cotton winding device

    CN216807461U