Novel self-adaptive intelligent winding machine

Abstract

The utility model discloses a novel self-adaptation type intelligent winding machine relates to winding machine technical field, including base and winding displacement subassembly, winding subassembly is provided below the both sides of base, and winding subassembly includes support, fixed plate, servo motor no. 1, drive shaft, first roller, connecting shaft, second roller and distance measuring sensor, a fixing plate is arranged at the middle end of the interior of the support, a first servo motor is installed on the left side of the support, the output end of the first servo motor penetrates through the left side of the support to be connected with a driving shaft, a first roller is arranged at the other end of the driving shaft, a connecting shaft penetrates through a bearing in the middle of the fixing plate, and a second roller is connected to the right end of the connecting shaft. According to the novel self-adaptive intelligent winding machine, the first servo motor drives the driving shaft, the first roller, the connecting shaft and the second roller to rotate, a copper wire can be wound around the first roller and the second roller, double-station winding is achieved, the waiting time is shortened, and the overall winding efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of winding machines, in particular to a novel self-adaptive intelligent winding machine. Background Art

[0002] A winding machine is a device that winds a linear object onto a specific workpiece. It is usually used for copper wire winding. Intelligent winding machines are new machines that have only been developed in recent years to meet the requirements of high quality. At present, in the production process of copper wire, the produced copper wire needs to be wound up by an intelligent winding machine.

[0003] For example, the utility model with application number CN202220118499.6 discloses a new intelligent automatic wire arrangement and winding machine for transformer coil production. The utility model is provided with a movable guide frame to guide the copper wire to be wound onto the surface of the roller, so that the winding is even, which improves the practicality of the device, and the motor used to drive the roller can move laterally, so that the roller full of copper wire can be removed from the shaft, achieving the effect of facilitating the later discharge and early installation. However, there is only one winding station, and the winding is time-consuming, which will affect the overall processing efficiency.

[0004] Therefore, in view of this, the existing structure and deficiencies are studied and improved, and a new adaptive intelligent winding machine is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a novel adaptive intelligent winding machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of adaptive intelligent winding machine, comprising a base and a wire arrangement assembly, winding assemblies are arranged below both sides of the base, and the winding assembly comprises a bracket, a fixed plate, a servo motor 1, a driving shaft, a first roller, a connecting shaft, a second roller and a distance measuring sensor, a fixed plate is arranged at the inner middle end of the bracket, and a servo motor 1 is installed on the left side of the bracket, the output end of the servo motor 1 passes through the left side of the bracket and is connected to the driving shaft, and the other end of the driving shaft is provided with a first roller, a connecting shaft is passed through the bearing in the middle of the fixed plate, and the right end of the connecting shaft is connected to the second roller, a distance measuring sensor is installed on the inner surface of the bracket, and the wire arrangement assembly is arranged on the left side of the base.

[0007] Furthermore, the bracket is concave in a top view, and one end of the second roller away from the connecting shaft is rotatably connected to the bracket.

[0008] Furthermore, the driving shaft, the first roller, the connecting shaft and the second roller are coaxially arranged, and one end of the connecting shaft away from the second roller is connected to the first roller.

[0009] Furthermore, the distance measuring sensors are symmetrically distributed about the vertical center axis of the bracket, and the base, the bracket and the fixing plate are an integrated structure.

[0010] Furthermore, the cable arrangement assembly includes a second servo motor, a positive and negative threaded screw and a screw nut, and the output end of the second servo motor passes through the left side of the base and is connected to the positive and negative threaded screw, and the outside of the positive and negative threaded screw is connected to the screw nut.

[0011] Furthermore, the cable arrangement assembly also includes a sliding plate, a sliding rod and a square frame, and a sliding plate is arranged outside the screw nut, a sliding rod is inserted into a sliding groove on the side of the sliding plate, and a square frame is installed below the front end of the sliding plate.

[0012] Furthermore, the cable arrangement assembly also includes a transverse guide roller and a vertical guide roller, and a transverse guide roller is rotatably arranged between the left and right sides of the square frame, and a vertical guide roller is rotatably arranged between the top and bottom ends of the square frame.

[0013] Furthermore, a controller is installed on the left side of the bracket, and the controller is electrically connected to the distance measuring sensor and the servo motor 2.

[0014] The utility model provides a novel adaptive intelligent winding machine, which has the following beneficial effects:

[0015] 1. The servo motor of the utility model drives the driving shaft, the first roller, the connecting shaft and the second roller to rotate, and can wind the copper wire on the first roller and the second roller respectively, so as to realize double-station winding, shorten the waiting time and make the overall winding efficiency high.

[0016] 2. The servo motor of the utility model drives the positive and negative threaded screws to rotate, so that the two screw nuts are horizontally displaced toward or away from each other along the outside of the positive and negative threaded screws. When the sliding plate slides outside the sliding rod driven by the screw nuts, the copper wire will be evenly wound around the outside of the first roller and the second roller under the guidance of the horizontal guide roller and the vertical guide roller, so as to avoid the copper wire from gathering during winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the cross-sectional structure of a bracket of a novel adaptive intelligent winding machine of the utility model;

[0018] Figure 2 This is a schematic diagram of the upward view of the square frame structure of a novel adaptive intelligent winding machine of the utility model;

[0019] Figure 3 The utility model is a schematic diagram of the three-dimensional structure of a bracket of a novel self-adaptive intelligent winding machine when viewed from above.

[0020] In the figure: 1. Base; 2. Winding assembly; 201. Bracket; 202. Fixing plate; 203. Servo motor one; 204. Driving shaft; 205. First roller; 206. Connecting shaft; 207. Second roller; 208. Distance sensor; 3. Wire arrangement assembly; 301. Servo motor two; 302. Positive and negative threaded screws; 303. Screw nut; 304. Sliding plate; 305. Sliding rod; 306. Square frame; 307. Horizontal guide roller; 308. Vertical guide roller; 4. Controller. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0022] like Figures 1 to 3 As shown, a novel adaptive intelligent winding machine includes a base 1 and a cable arrangement component 3. Winding components 2 are arranged below both sides of the base 1, and the winding components 2 include a bracket 201, a fixed plate 202, a servo motor 203, a driving shaft 204, a first roller 205, a connecting shaft 206, a second roller 207 and a distance measuring sensor 208. A fixed plate 202 is arranged at the middle end of the inner part of the bracket 201, and a servo motor 203 is installed on the left side of the bracket 201. The output end of the servo motor 203 passes through the left side of the bracket 201 and is connected to the driving shaft 204, and the other end of the driving shaft 204 is provided with a first roller 205, a connecting shaft 206 is passed through the bearing in the middle part of the fixed plate 202, and the right end of the connecting shaft 206 is connected to the second roller 207. The roller 207 and the inner surface of the bracket 201 are provided with a distance sensor 208, the cable arrangement assembly 3 is arranged on the left side of the base 1, the bracket 201 is a concave structure when viewed from above, and the end of the second roller 207 away from the connecting shaft 206 is rotatably connected to the bracket 201, the driving shaft 204, the first roller 205, the connecting shaft 206 and the second roller 207 are coaxially arranged, and the end of the connecting shaft 206 away from the second roller 207 is connected to the first roller 205, the distance sensor 208 is symmetrically distributed about the vertical center axis of the bracket 201, and the base 1, the bracket 201 and the fixed plate 202 are an integrated structure, and a controller 4 is also installed on the left side of the bracket 201, and the controller 4 is electrically connected to the distance sensor 208 and the servo motor 2 301.

[0023] The specific operation is as follows: the servo motor 203 drives the driving shaft 204, the first roller 205, the connecting shaft 206, and the second roller 207 to rotate, so that the copper wire can be wound on the first roller 205 and the second roller 207 respectively, realizing double-station winding, shortening the waiting time, and making the overall winding efficiency high.

[0024] like Figure 1 and Figure 2As shown, the cable arrangement assembly 3 includes a servo motor 301, a positive and negative threaded screw 302 and a threaded screw nut 303, and the output end of the servo motor 301 passes through the left side of the base 1 and is connected to the positive and negative threaded screw 302, and the outside of the positive and negative threaded screw 302 is connected to the threaded screw nut 303, the cable arrangement assembly 3 also includes a sliding plate 304, a sliding rod 305 and a square frame 306, and the outside of the threaded screw nut 303 is provided with a sliding plate 304, the sliding groove on the side of the sliding plate 304 is penetrated by the sliding rod 305, and the square frame 306 is installed below the front end of the sliding plate 304, the cable arrangement assembly 3 also includes a horizontal guide roller 307 and a vertical guide roller 308, and a horizontal guide roller 307 is rotatably arranged between the left and right sides of the square frame 306, and a vertical guide roller 308 is rotatably arranged between the top and bottom ends of the square frame 306.

[0025] The specific operation is as follows: the servo motor 301 drives the forward and reverse screws 302 to rotate, so that the two screw nuts 303 move horizontally toward or away from each other along the outside of the forward and reverse screws 302. When the sliding plate 304 slides on the outside of the sliding rod 305 driven by the screw nuts 303, the copper wire will be evenly wound around the outside of the first roller 205 and the second roller 207 under the guidance of the horizontal guide roller 307 and the vertical guide roller 308, so as to avoid the copper wire from gathering during winding.

[0026] In summary, when the new adaptive intelligent winding machine is used, firstly, two copper wires are passed through the horizontal guide rollers 307 and the vertical guide rollers 308 in the two square frames 306, and then wound around the first roller 205 and the second roller 207. At the same time, the servo motor 1 203 and the servo motor 2 301 are started, and the driving shaft 204, the first roller 205, the connecting shaft 206 and the second roller 207 are driven to rotate by the servo motor 1 203, and the two copper wires are respectively wound around the first roller 205 and the second roller 207, so as to realize double-station winding, shorten the waiting time and improve the processing efficiency.

[0027] like Figure 1 As shown, the second servo motor 301 drives the positive and negative threaded rods 302 to rotate, and the threaded rod nut 303 drives the sliding plate 304 to move horizontally toward or away from the outside of the positive and negative threaded rods 302, changing the position of the sliding plate 304 on the sliding rod 305, so that the copper wire is guided by the constantly moving horizontal guide roller 307 and the vertical guide roller 308 to be evenly wound on the outside of the first roller 205 and the second roller 207, thereby preventing the copper wire from gathering when winding;

[0028] Since the signal output end of the distance sensor 208 is connected to the signal input end of the controller 4, the two distance sensors 208 feed back the distance values ​​between themselves and the outside of the first roller 205 and the second roller 207 to the controller 4. When the distance value received by the controller 4 reaches the set value, the rotation speed of the servo motor 2 301 is automatically adjusted, thereby reasonably slowing down the moving speed of the lead screw nut 303 when the winding diameter of the copper wire continues to increase, avoiding affecting the uniformity of the copper wire outside the first roller 205 and the second roller 207.

[0029] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A novel adaptive intelligent winding machine, comprising a base (1) and a cable arrangement component (3), characterized in that: A winding assembly (2) is arranged below both sides of the base (1), and the winding assembly (2) comprises a bracket (201), a fixing plate (202), a servo motor (203), a driving shaft (204), a first roller (205), a connecting shaft (206), a second roller (207) and a distance measuring sensor (208). A fixing plate (202) is arranged at the inner middle end of the bracket (201), and a servo motor (203) is installed on the left side of the bracket (201). The output end of the servo motor 1 (203) passes through the left side of the bracket (201) and is connected to a driving shaft (204), and the other end of the driving shaft (204) is provided with a first roller (205). A connecting shaft (206) is passed through a bearing in the middle of the fixed plate (202), and the right end of the connecting shaft (206) is connected to a second roller (207). A distance sensor (208) is installed on the inner surface of the bracket (201), and the cable assembly (3) is arranged on the left side of the base (1).

2. A novel adaptive intelligent winding machine according to claim 1, characterized in that: The support (201) is a concave structure when viewed from above, and one end of the second roller (207) away from the connecting shaft (206) is rotatably connected to the support (201).

3. A novel adaptive intelligent winding machine according to claim 1, characterized in that: The driving shaft (204), the first roller (205), the connecting shaft (206) and the second roller (207) are coaxially arranged, and one end of the connecting shaft (206) away from the second roller (207) is connected to the first roller (205).

4. A novel adaptive intelligent winding machine according to claim 1, characterized in that: The distance measuring sensors (208) are symmetrically distributed about the vertical center axis of the bracket (201), and the base (1), the bracket (201) and the fixing plate (202) are in an integrated structure.

5. A novel adaptive intelligent winding machine according to claim 1, characterized in that: The cable arrangement assembly (3) comprises a second servo motor (301), a positive and negative threaded screw (302) and a screw nut (303), wherein the output end of the second servo motor (301) passes through the left side of the base (1) and is connected to the positive and negative threaded screw (302), and the outside of the positive and negative threaded screw (302) is connected to the screw nut (303).

6. A novel adaptive intelligent winding machine according to claim 5, characterized in that: The cable arrangement assembly (3) further comprises a sliding plate (304), a sliding rod (305) and a square frame (306), wherein the sliding plate (304) is arranged outside the screw nut (303), the sliding rod (305) is inserted into a sliding groove on the side of the sliding plate (304), and the square frame (306) is installed below the front end of the sliding plate (304).

7. A novel adaptive intelligent winding machine according to claim 6, characterized in that: The cable arrangement assembly (3) further comprises a transverse guide roller (307) and a vertical guide roller (308), and a transverse guide roller (307) is rotatably arranged between the left and right sides of the square frame (306), and a vertical guide roller (308) is rotatably arranged between the top and bottom ends of the square frame (306).

8. A novel adaptive intelligent winding machine according to claim 5, characterized in that: A controller (4) is also installed on the left side of the bracket (201), and the controller (4) is electrically connected to a distance measuring sensor (208) and a second servo motor (301).

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