Copper wire processing and softening mechanism

Abstract

The utility model discloses a copper wire processing and softening mechanism which comprises a reciprocating mechanism, a piston cylinder, a piston block, a piston rod, a one-way valve, a first pipeline, a second pipeline, a third pipeline, a fourth pipeline, a first three-way pipe and a second three-way pipe. According to the copper wire processing and softening mechanism, the reciprocating screw rod is driven by the motor to rotate, so that the connecting plate is driven by the reciprocating screw sleeve to reciprocate on the guide rod, and the reciprocating connecting plate drives the piston block to reciprocate in the first piston cavity and the second piston cavity through the piston rod; the first pipeline, the second pipeline, the third pipeline, the fourth pipeline, the first three-way pipe, the second three-way pipe and the one-way valve are matched to form a reciprocating suction and injection effect, under the condition that the motor runs at a constant speed, a uniform liquid supplementing effect is formed on the first smearing sponge and the second smearing sponge, and the liquid supplementing amount is effectively controlled; and the situation of liquid overflow caused by a large liquid supplementing amount is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of copper wire softening, in particular to a copper wire processing softening mechanism. Background Art

[0002] Copper wire refers to the wire drawn from hot-rolled copper rod without annealing, which can be used for cables. Annealing is a metal heat treatment process, which means slowly heating the metal to a certain temperature below the recrystallization temperature and keeping it warm to make it recover. The microstructure of the metal or alloy is almost unchanged, and only the dislocations in the atoms or crystals migrate within a small distance, while its properties change to varying degrees. Keep it for a sufficient time and then cool it at an appropriate speed. The purpose is to reduce hardness and improve machinability; eliminate residual stress, stabilize size, reduce deformation and crack tendency; refine grains, adjust organization, and eliminate organizational defects. To be precise, annealing is a heat treatment process for materials, including metal materials and non-metallic materials. Moreover, the purpose of annealing new materials is also different from that of traditional metal annealing. The characteristics of the annealing process are used to act on the copper wire to soften it during processing.

[0003] In the prior art with the publication (announcement) number: CN215088400U, a copper wire processing and softening device is disclosed, including an annealing box and a door panel hinged on the front side of the annealing box, a processing mechanism and a cooling pipe are fixed in the annealing box, a water pump is fixed on the upper side of the annealing box, and the output end of the water pump is connected to the cooling pipe through a liquid inlet pipe; the processing mechanism includes a processing box fixed in the annealing box, and a plurality of spacer rings are arranged in the processing box, and the plurality of spacer rings divide the internal cavity of the processing box from left to right into a lubrication chamber, a buffer chamber, a drying chamber and a coating chamber, and the lubrication chamber and the coating chamber are respectively provided with a second coating sponge and a first coating sponge. The utility model applies an antioxidant to the copper wire through the first coating sponge, and the copper wire part after coating enters the drying chamber for drying, and then enters the buffer chamber for cooling and enters the lubrication chamber, and the copper wire is coated by the second coating sponge, so as to make the copper wire smoother.

[0004] However, in the above-mentioned prior art, the first smear sponge and the second smear sponge rely on the gravity of the liquid to replenish the lubricating oil and the antioxidant solution, and the amount of replenishment cannot be controlled, which is prone to overflow. Therefore, a copper wire processing softening mechanism is proposed to optimize the above-mentioned prior art.

[0005] However, the traditional copper wire processing and softening mechanisms currently on the market are not well optimized in structure and are not reasonably designed. Utility Model Content

[0006] The utility model aims to provide a copper wire processing softening mechanism to solve the problems raised in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A copper wire processing softening mechanism comprises an annealing box, a liquid storage tank is fixedly installed on the top of the annealing box, a first partition is fixedly connected in the liquid storage tank, the first partition divides the liquid storage tank into a lubricating oil tank and an antioxidant solution tank, a processing box is fixedly connected inside the annealing box, a plurality of second partitions are fixedly connected inside the processing box, the second partition divides the processing box into a first coating chamber, a buffer chamber, a drying chamber and a second coating chamber, a first coating chamber is fixedly connected with a first coating sponge, a second coating chamber is fixedly connected with a second coating sponge, a heating resistor is fixedly installed in the drying chamber, a piston cylinder is arranged above the processing box, a third partition is fixedly connected in the piston cylinder, the third partition divides the piston cylinder into a first piston chamber and a second piston chamber, and the top and bottom of the first piston chamber and the second piston chamber are both provided with two liquid inlets and two A liquid outlet, the two liquid outlets at the bottom of the first piston chamber are connected with the first coating chamber through the first three-way pipe, and both ends of the first three-way pipe connected with the first piston chamber are provided with one-way valves, the two liquid inlets at the top of the first piston chamber are connected with the antioxidant solution tank through the first pipe and the second pipe, and the first pipe and the second pipe are also provided with one-way valves, the two liquid outlets at the bottom of the second piston chamber are connected with the second coating chamber through the second three-way pipe, and both ends of the second three-way pipe connected with the second piston chamber are also provided with one-way valves, the two liquid inlet interfaces at the top of the second piston chamber are connected with the lubricating oil tank through the third pipe and the fourth pipe, and the third pipe and the fourth pipe are also provided with one-way valves, the first piston chamber and the second piston chamber are both movably connected with piston blocks, and the piston blocks are commonly penetrated and fixedly connected with a piston rod, and a reciprocating mechanism is provided on the outside of one end of the piston rod.

[0009] As a further solution of the utility model: the reciprocating mechanism includes a connecting plate, a reciprocating screw rod, a reciprocating screw sleeve, a guide rod and a motor.

[0010] As a further solution of the utility model: the reciprocating screw is rotatably installed inside the annealing box, the guide rod is fixedly installed inside the annealing box, the motor is fixedly installed inside the annealing box and corresponds to the reciprocating screw, and one end of the reciprocating screw is fixedly connected to the output end of the motor.

[0011] As a further solution of the utility model: the connecting plate is slidably connected to the guide rod, the connecting plate is provided with a through hole for the guide rod to slide through, the reciprocating screw passes through the bottom of the connecting plate, the connecting plate is provided with a round hole for the reciprocating screw to pass through, the reciprocating wire sleeve is fixedly connected to the connecting plate at the point where the reciprocating screw passes through, the reciprocating wire sleeve is connected to the reciprocating screw, and the reciprocating screw and the reciprocating wire sleeve adopt existing products on sale.

[0012] As a further solution of the utility model: the connecting plate is fixedly connected to the end of the piston rod, and the piston rod slides through the third partition plate and the piston cylinder at the same time, and the piston rod, the third partition plate and the piston cylinder are slidably sealed.

[0013] As a further solution of the utility model: the interior of the annealing box is fixedly connected to a cooling pool corresponding to the outer side of the processing box, and a first guide roller and a second guide roller are symmetrically rotatably installed in the cooling pool. A water pool is provided below the annealing box, and support rods are symmetrically fixedly connected to the interior of the water pool, and the annealing box is fixedly connected to the top of the support rods.

[0014] As a further solution of the utility model: a submersible pump is provided in the water pool, which is connected to the cooling pool through a water pipe. A drain pipe is fixedly connected through the cooling pool, and the bottom end of the drain pipe passes through the annealing box corresponding to the water pool, and the top end of the drain pipe is higher than the second guide roller.

[0015] As a further solution of the utility model: the platinum thermal resistor, the motor and the submersible pump are all externally connected to a power supply and a switch.

[0016] As a further solution of the utility model: the annealing box, the processing box, the second partition, the first smear sponge and the second smear sponge are all provided with holes for the copper wire to pass through, and the heating resistor is also passed through. The copper wire is wound around the first guide roller and the second guide roller, and the cooling pool is provided with a notch for the copper wire to pass through.

[0017] As a further solution of the utility model: a box door is provided on the front side of the annealing box.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. The utility model drives the reciprocating screw to rotate through a motor, thereby driving the connecting plate to reciprocate on the guide rod through the reciprocating screw sleeve, and the reciprocating connecting plate drives the piston block to reciprocate in the first piston chamber and the second piston chamber through the piston rod, thereby cooperating with the first pipeline, the second pipeline, the third pipeline, the fourth pipeline, the first three-way pipe, the second three-way pipe and the one-way valve to form a reciprocating suction and injection effect, and when the motor runs at a uniform speed, the first smear sponge and the second smear sponge are evenly replenished with fluid, and the amount of fluid replenishment is effectively controlled to avoid the situation where the amount of fluid replenishment is too large and causes overflow.

[0020] 2. The utility model uses the first guide roller and the second guide tube in conjunction with the cooling pool to allow the copper wire to be completely immersed in water for cooling and annealing.

[0021] 3. The utility model uses a submersible pump and a water pipe to continuously transport the water in the pool to the cooling pool, and cooperates with a drain pipe to maintain the liquid level and drain the water, thereby realizing the recycling of the water and saving water resources. The water in the pool can be cooled by evaporative heat dissipation, and the water in the pool can be regularly replaced and supplemented to avoid the high temperature of the water in the pool affecting the cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of a copper wire processing softening mechanism.

[0023] Figure 2 It is a front view of a copper wire processing softening mechanism.

[0024] Figure 3 This is a partial display diagram of a copper wire processing softening mechanism.

[0025] In the figure: 1, annealing box; 2, liquid storage tank; 3, first partition; 4, treatment box; 5, second partition; 6, first smear sponge; 7, second smear sponge; 8, heating resistor; 9, piston cylinder; 10, third partition; 11, first three-way pipe; 12, one-way valve; 13, first pipeline; 14, second pipeline; 15, second three-way pipe; 16, third pipeline; 17, fourth pipeline; 18, reciprocating wire sleeve; 19, guide rod; 20, motor; 21, cooling pool; 22, first guide roller; 23, second guide roller; 24, water pool; 25, support rod; 26, submersible pump; 27, water pipe; 28, drain pipe; 29, reciprocating mechanism; 30, connecting plate; 31, reciprocating screw rod; 32, piston block; 33, piston rod. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 3In the embodiment of the utility model, a copper wire processing softening mechanism comprises an annealing box 1, a liquid reservoir 2 is fixedly installed on the top of the annealing box 1, a first partition 3 is fixedly connected in the liquid reservoir 2, the first partition 3 divides the liquid reservoir 2 into a lubricating oil tank and an antioxidant solution tank, a processing box 4 is fixedly connected inside the annealing box 1, a plurality of second partitions 5 are fixedly connected inside the processing box 4, the second partition 5 divides the processing box 4 into a first coating chamber, a buffer chamber, a drying chamber and a second coating chamber, a first coating chamber is fixedly connected with a first coating sponge 6, a second coating chamber is fixedly connected with a second coating sponge 7, a heating resistor 8 is fixedly installed in the drying chamber, a piston cylinder 9 is arranged above the processing box 4, a third partition 10 is fixedly connected in the piston cylinder 9, the third partition 10 divides the piston cylinder 9 into a first piston chamber and a second piston chamber, and two liquid inlets and two liquid outlets are arranged at the top and bottom of the first piston chamber and the second piston chamber, The two liquid outlets at the bottom of the first piston chamber are connected to the first coating chamber through the first three-way pipe 11, and both ends of the first three-way pipe 11 connected to the first piston chamber are provided with a one-way valve 12. The two liquid inlets at the top of the first piston chamber are connected to the antioxidant solution tank through the first pipe 13 and the second pipe 14, and the first pipe 13 and the second pipe 14 are also provided with a one-way valve 12. The two liquid outlets at the bottom of the second piston chamber are connected to the second coating chamber through the second three-way pipe 15, and both ends of the second three-way pipe 15 connected to the second piston chamber are also provided with a one-way valve 12. The two liquid inlet interfaces at the top of the second piston chamber are connected to the lubricating oil tank through the third pipe 16 and the fourth pipe 17, and the third pipe 16 and the fourth pipe 17 are also provided with a one-way valve 12. The first piston chamber and the second piston chamber are both movably connected with piston blocks 32, and the piston block 32 is commonly penetrated and fixedly connected with a piston rod 33, and a reciprocating mechanism 29 is provided on the outer side of one end of the piston rod 33.

[0028] The reciprocating mechanism 29 includes a connecting plate 30 , a reciprocating screw rod 31 , a reciprocating screw sleeve 18 , a guide rod 19 and a motor 20 .

[0029] The reciprocating screw rod 31 is rotatably installed inside the annealing box 1, the guide rod 19 is fixedly installed inside the annealing box 1, the motor 20 is fixedly installed inside the annealing box 1 and corresponds to the reciprocating screw rod 31, and one end of the reciprocating screw rod 31 is fixedly connected to the output end of the motor 20.

[0030] The connecting plate 30 is slidably connected to the guide rod 19, and a through hole is provided on the connecting plate 30 for the guide rod 19 to slide through. The reciprocating screw 31 passes through the bottom of the connecting plate 30, and a round hole is provided on the connecting plate 30 for the reciprocating screw 31 to pass through. The reciprocating wire sleeve 18 is fixedly connected to the connecting plate 30 at the position where the reciprocating screw 31 passes through. The reciprocating wire sleeve 18 is connected to the reciprocating screw 31. The reciprocating screw 21 and the reciprocating wire sleeve 18 adopt existing products on sale.

[0031] The connecting plate 30 is fixedly connected to the end of the piston rod 33 , and the piston rod 33 slides through the third partition plate 10 and the piston cylinder 9 at the same time, and the piston rod 22 is slidably sealed with the third partition plate 10 and the piston cylinder 9 .

[0032] The reciprocating screw rod 31 is driven to rotate by the motor 20, thereby driving the connecting plate 30 to reciprocate on the guide rod 19 through the reciprocating screw sleeve 18, and the reciprocating connecting plate 30 drives the piston block 32 to reciprocate in the first piston chamber and the second piston chamber through the piston rod 33, thereby cooperating with the first pipeline 13, the second pipeline 14, the third pipeline 16, the fourth pipeline 17, the first three-way pipe 11, the second three-way pipe 15 and the one-way valve 12 to form a reciprocating suction and injection effect, and when the motor runs at a uniform speed, the first smear sponge 6 and the second smear sponge 7 are evenly replenished with fluid, and the amount of fluid replenishment is effectively controlled to avoid overflow caused by excessive fluid replenishment.

[0033] A cooling pool 21 is fixedly connected to the inside of the annealing box 1 corresponding to the outside of the processing box 4, and a first guide roller 22 and a second guide roller 23 are symmetrically installed in the cooling pool 21 for rotation. A water pool 24 is provided below the annealing box 1, and a support rod 25 is symmetrically fixedly connected to the inside of the water pool 24. The annealing box 1 is fixedly connected to the top of the support rod 25.

[0034] A submersible pump 26 is provided in the water pool 24, and the submersible pump 26 is connected to the cooling pool 21 through a water pipe 27. A drain pipe 28 is fixedly connected to the cooling pool 21, and the bottom end of the drain pipe 28 passes through the annealing box 1 and corresponds to the water pool 24, and the top end of the drain pipe 28 is higher than the second guide roller 23.

[0035] The first guide roller 22 and the second guide tube 23 cooperate with the cooling pool 21 to allow the copper wire to be completely immersed in the water for cooling and annealing.

[0036] The water in the pool 24 is continuously transported to the cooling pool 21 through the submersible pump 26 in cooperation with the water pipe 27, and the liquid level is maintained and drained in cooperation with the drain pipe 28, thereby realizing the recycling of the water and saving water resources. The water in the pool 24 can be cooled by evaporative heat dissipation, and the water in the pool 24 can be regularly replaced and replenished to avoid the high temperature of the water in the pool 24 affecting the cooling effect.

[0037] The heating resistor 8, the motor 20 and the submersible pump 26 are all externally connected to a power source and a switch.

[0038] The annealing box 1, the processing box 4, the second partition 5, the first smear sponge 6, and the second smear sponge 7 are all provided with holes for the copper wire to pass through, and the heating resistor 8 is also passed through. The copper wire is wound around the first guide roller 22 and the second guide roller 23, and the cooling pool 21 is provided with a notch for the copper wire to pass through.

[0039] The front side of the annealing box 1 is provided with a box door.

[0040] The working principle of the utility model is:

[0041] When in use, the copper wire passes through the annealing box 1 and is wound therein. At this time, the heating resistor 8, the motor 20 and the submersible pump 26 are started. The submersible pump 26 continuously transports the water in the pool 24 to the cooling pool 21. The water level in the cooling pool 21 rises to the end of the drain pipe 28 and is discharged into the pool 24, so that the water level in the cooling pool 21 is maintained at a certain height and the water circulates. When the wire is guided and converted by the first guide roller 22 and the second guide roller 23, the wire is completely immersed in the water in the cooling pool 21 for annealing and cooling. The motor 20 drives the reciprocating screw rod 31 to rotate. The connecting plate 30 is driven to reciprocate on the guide rod 19 by the action of the wire sleeve 18. The connecting plate 30 drives the piston block 32 to reciprocate in the first piston chamber and the second piston chamber through the piston rod 33, forming a suction effect. The positive and negative directions are suctioned during the reciprocating motion, so that the sucked lubricating oil and antioxidant solution are continuously and evenly sucked and injected into the first smear sponge 6 and the second smear sponge 7, so as to smear the copper wire passing through. When the copper wire passes through the processing box 4, the antioxidant solution is first applied, and then heated and dried, and finally enters the second smear chamber through the buffer chamber to be coated with lubricating oil. The softening process is completed.

[0042] When the piston block 32 reciprocates in the first piston chamber, negative pressure is formed on one side of the piston block 32 and negative pressure is formed on the other side, so that the antioxidant solution is sucked into the first piston chamber on the negative pressure side through the corresponding first pipe 13 or second pipe 14, and the antioxidant solution on the positive pressure side is output to the first smear sponge 6 through the first three-way pipe 11 for fluid replenishment. The second piston chamber is similar.

[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A copper wire processing and softening mechanism, comprising an annealing box (1), characterized in that: A liquid reservoir (2) is fixedly installed on the top of the annealing box (1), a first partition (3) is fixedly connected inside the liquid reservoir (2), and the first partition (3) divides the liquid reservoir (2) into a lubricating oil tank and an antioxidant solution tank. A processing box (4) is fixedly connected inside the annealing box (1), and a plurality of second partitions (5) are fixedly connected inside the processing box (4), and the second partitions (5) divide the processing box (4) into a first coating chamber, a buffer chamber, a drying chamber, and a second coating chamber. A first coating sponge (6) is fixedly connected inside the first coating chamber, a second coating sponge (7) is fixedly connected inside the second coating chamber, and a heating resistor (8) is fixedly installed inside the drying chamber. A piston cylinder (9) is provided above the processing box (4), and a third partition (10) is fixedly connected inside the piston cylinder (9), and the third partition (10) divides the piston cylinder (9) into a first piston chamber and a second piston chamber. The top and bottom of the first piston chamber and the second piston chamber are both provided with two liquid inlets and two liquid outlets, and the two liquid outlets at the bottom of the first piston chamber are connected to the first piston chamber. The first piston chamber is connected to the first coating chamber through a first three-way pipe (11). Both ends of the first three-way pipe (11) connected to the first piston chamber are provided with one-way valves (12). The two liquid inlets at the top of the first piston chamber are connected to the antioxidant solution tank through a first pipe (13) and a second pipe (14). The first pipe (13) and the second pipe (14) are also provided with one-way valves (12). The two liquid outlets at the bottom of the second piston chamber are connected to the second coating chamber through a second three-way pipe (15). The second three-way pipe (15) is connected to the first piston chamber. Both ends of the second piston chamber are connected to each other and are also provided with a one-way valve (12). Two liquid inlet interfaces at the top of the second piston chamber are connected to the lubricating oil tank through a third pipe (16) and a fourth pipe (17). The third pipe (16) and the fourth pipe (17) are also provided with a one-way valve (12). The first piston chamber and the second piston chamber are both movably connected with a piston block (32). A piston rod (33) is fixedly connected to the piston block (32) and penetrates through the piston block (32). A reciprocating mechanism (29) is provided on the outer side of one end of the piston rod (33).

2. A copper wire processing and softening mechanism according to claim 1, characterized in that: The reciprocating mechanism (29) comprises a connecting plate (30), a reciprocating screw rod (31), a reciprocating screw sleeve (18), a guide rod (19) and a motor (20).

3. A copper wire processing and softening mechanism according to claim 2, characterized in that: The reciprocating screw rod (31) is rotatably mounted inside the annealing box (1), the guide rod (19) is fixedly mounted inside the annealing box (1), the motor (20) is fixedly mounted inside the annealing box (1) and corresponds to the reciprocating screw rod (31), and one end of the reciprocating screw rod (31) is fixedly connected to the output end of the motor (20).

4. A copper wire processing and softening mechanism according to claim 2, characterized in that: The connecting plate (30) is slidably connected to the guide rod (19); the reciprocating screw rod (31) passes through the bottom of the connecting plate (30); the reciprocating screw sleeve (18) is fixedly connected to the connecting plate (30) at a position corresponding to the reciprocating screw rod (31) passing through; and the reciprocating screw sleeve (18) is connected to the reciprocating screw rod (31).

5. The copper wire processing and softening mechanism according to claim 2, characterized in that: The connecting plate (30) is fixedly connected to the end of the piston rod (33), and the piston rod (33) slides through the third partition plate (10) and the piston cylinder (9) at the same time.

6. The copper wire processing and softening mechanism according to claim 1, characterized in that: The annealing box (1) is fixedly connected to a cooling pool (21) corresponding to the outer side of the processing box (4), and a first guide roller (22) and a second guide roller (23) are symmetrically rotatably mounted in the cooling pool (21). A water pool (24) is provided below the annealing box (1), and a support rod (25) is symmetrically fixedly connected to the inside of the water pool (24), and the annealing box (1) is fixedly connected to the top of the support rod (25).

7. A copper wire processing and softening mechanism according to claim 6, characterized in that: A submersible pump (26) is arranged in the water pool (24), and the submersible pump (26) is connected to the cooling pool (21) through a water pipe (27). A drainage pipe (28) is fixedly connected to the cooling pool (21), and the bottom end of the drainage pipe (28) passes through the annealing box (1) and corresponds to the water pool (24), and the top end of the drainage pipe (28) is higher than the second guide roller (23).

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