Bubble-removing electrophoresis device for metal processing
By introducing the feeding tube and fixing blades into the electrophoresis device, combined with the use of sealing plugs and elastic springs, the problem of adding materials and eliminating bubbles in the electrophoresis device is solved, and the electrophoresis effect is significantly improved.
Patent Information
- Application Number
- CN202421210253.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing electrophoresis devices are inconvenient to add electrophoresis materials and are difficult to eliminate bubbles, which reduces the electrophoresis effect.
A bubble removal electrophoresis device for metal processing is designed, including an electrophoresis box, a fixing plate, a hydraulic rod, a drive motor, a reciprocating screw, a rotating rod and a feeding tube. The addition of defoaming agent and bubbles are achieved through the transmission belt and the fixed blade. Remove, use sealing plugs and elastic springs to ensure addition and stirring of the electrophoretic coating.
Effectively remove bubbles in the electrophoretic coating, improve the electrophoretic effect of metal workpieces, and enhance the use effect of the electrophoretic device.
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Figure CN222332099U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrophoresis processing, in particular to a bubble removal electrophoresis device for metal processing. Background Art
[0002] Electrophoretic processing is a surface treatment that removes obstacles between the coating and the surface of the coated part, and eliminates factors that affect the combination of the two, such as oil stains, rust stains, oxide scale and other impurities. Generally, electrophoretic processing is used in the processing of metal workpieces to remove surface impurities.
[0003] For example, the publication number CN216947255U discloses a metal workpiece electrophoresis device, which relates to the technical field of electrophoresis equipment. The metal workpiece electrophoresis device includes an electrophoresis pool, a hanging conveyor line is arranged above the electrophoresis pool, a hanger is suspended below the hanging conveyor line, an X-shaped connecting fork for hanging the hanger is arranged below the hanging conveyor line, and the hanger includes a suspension frame for transversely mounting a rod-shaped workpiece, and two transverse light rods are arranged on the suspension frame, and the surfaces of the two light rods are movably sleeved with sleeves, and the surfaces of the two light rods are provided with buffer springs at positions on both sides of the sleeves. The hanger of the utility model transversely suspends the rod-shaped workpiece by supporting rods, so that the time that the two ends of the rod-shaped workpiece are immersed in the electrophoresis liquid is similar to the electrophoresis time, so as to avoid excessive thickness of the electrophoretic paint on the surface of one end of the rod-shaped workpiece, thereby achieving the effect of improving the uniformity of the thickness of the electrophoretic paint on the surface of the rod-shaped workpiece and reducing the waste of electrophoretic paint;
[0004] However, the electrophoretic device in the above application still has some shortcomings during use. For example, it is inconvenient to add electrophoretic materials, and it is inconvenient to eliminate bubbles in the electrophoresis during electrophoretic processing of metal workpieces, which will reduce the electrophoresis effect and thus reduce the use effect of the electrophoretic device. Therefore, we propose a bubble removal electrophoretic device for metal processing to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a bubble removal electrophoresis device for metal processing, so as to solve the problem raised by the above-mentioned background technology that the electrophoresis devices currently on the market are not convenient for adding electrophoresis materials, and are not convenient for eliminating bubbles in the electrophoresis during electrophoresis processing of metal workpieces, which will reduce the electrophoresis effect and thus reduce the use effect of the electrophoresis device.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bubble removal electrophoresis device for metal processing, comprising an electrophoresis box and a fixing plate arranged on the outer wall of the electrophoresis box;
[0007] Also includes:
[0008] A hydraulic rod is installed on the fixing plate by bolts, and the output end of the hydraulic rod is connected to a mounting top plate, and a driving motor is arranged above the mounting top plate;
[0009] The output end of the driving motor is connected to a reciprocating screw rod, and the left and right sides of the reciprocating screw rod are respectively provided with a first rotating rod and a second rotating rod;
[0010] The outer wall of the reciprocating screw rod is connected with a placement plate on which metal workpieces can be placed.
[0011] Preferably, the reciprocating screw rod, the first rotating rod and the second rotating rod are all connected to the mounting top plate via bearings, and the bottom ends of the first rotating rod and the second rotating rod are spaced apart from the electrophoresis box.
[0012] Preferably, the reciprocating screw is connected to the first rotating rod and the second rotating rod by a transmission belt, and a feeding tube is provided at the top of the first rotating rod and the second rotating rod, and fixed blades are installed on the outer walls of the first rotating rod and the second rotating rod. At the same time, the feeding tube is connected to the first rotating rod and the second rotating rod by a bearing, and there is a gap between the fixed blade and the placement plate.
[0013] Preferably, a fixing hole is opened on the placement plate, and the front and rear ends of the placement plate are both in contact with the inner wall of the electrophoresis box, and the placement plate and the reciprocating screw rod are threadedly connected.
[0014] Preferably, the first rotating rod and the second rotating rod are both provided with channels inside, and the channels and the feeding pipe are connected to each other;
[0015] A sealing plug is arranged inside the channel inside the second rotating rod, and the upper surface of the sealing plug is connected to one end of the positioning rod, and the other end of the positioning rod passes through the fixing block.
[0016] Preferably, the fixing block is connected to the inner wall of the channel, a through hole is provided on the fixing block, and an elastic spring is installed between the fixing block and the positioning rod.
[0017] Preferably, the through holes are distributed at equal angles on the fixing block, the sealing plug is made of rubber, the positioning rod and the fixing block are slidably connected, and the fixing block and the channel are adhesively connected.
[0018] Compared with the prior art, the utility model has the following beneficial effects: the metal processing debubbling electrophoresis device can add a defoaming agent through a feeding pipe arranged at the top of the first rotating rod, effectively removes bubbles in the electrophoretic coating, and improves the electrophoretic effect of the metal workpiece, as shown in the following content:
[0019] (1) The reciprocating screw is connected to the first rotating rod and the second rotating rod by a transmission belt, and the top of the first rotating rod and the second rotating rod are both provided with a feeding tube, and the feeding tube is connected to the first rotating rod and the second rotating rod by a bearing, so that when the reciprocating screw rotates, it will drive the first rotating rod and the second rotating rod to rotate together;
[0020] Furthermore, the outer walls of the first rotating rod and the second rotating rod are both installed with fixed blades, and there is a gap between the fixed blades and the placement plate. When the first rotating rod and the second rotating rod rotate, the fixed blades are driven to rotate, and the defoaming agent and the electrophoretic coating are stirred by the fixed blades, so as to effectively remove bubbles in the electrophoretic coating;
[0021] (2) A sealing plug is provided inside the channel inside the second rotating rod, and the upper surface of the sealing plug is connected to one end of the positioning rod, and the other end of the positioning rod passes through the fixed block. The sealing plug can be used to block the channel inside the second rotating rod, so as to facilitate the addition of the electrophoretic coating;
[0022] Furthermore, the fixing block is connected to the inner wall of the channel, and a through hole is opened on the fixing block, and an elastic spring is installed between the fixing block and the positioning rod. When the electrophoretic paint is transported to the inside of the channel, it has a certain impact force, so that the sealing plug can be pushed open to allow the electrophoretic paint to flow out;
[0023] Furthermore, a fixing hole is opened on the placement plate, and the front and rear ends of the placement plate are both in contact with the inner wall of the electrophoresis box, and the placement plate and the reciprocating screw are threadedly connected. The placement plate can be moved up and down by rotating the reciprocating screw, thereby speeding up the elimination of bubbles. Moreover, the setting of the fixing hole can make the electrophoresis effect of the metal workpiece better. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall main structure of the utility model;
[0025] Figure 2 This is a rear structural schematic diagram of the electrophoresis box of the utility model;
[0026] Figure 3 This is a schematic diagram of the internal structure of the electrophoresis box of the utility model;
[0027] Figure 4 This is a schematic diagram of the structure of the placement plate of the utility model;
[0028] Figure 5 This is a schematic diagram of a top cross-sectional structure of a first rotating rod of the utility model;
[0029] Figure 6 This is a schematic cross-sectional view of the second rotating rod of the utility model;
[0030] Figure 7 For this utility model Figure 6 The enlarged structural diagram at a in the middle.
[0031] In the figure: 1, electrophoresis box; 2, fixed plate; 3, hydraulic rod; 4, mounting top plate; 5, driving motor; 6, reciprocating screw; 7, first rotating rod; 8, second rotating rod; 9, feeding pipe; 10, fixed blade; 11, placement plate; 12, fixing hole; 13, channel; 14, sealing plug; 15, positioning rod; 16, fixing block; 17, elastic spring; 18, through hole. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Embodiment 1:
[0034] In this embodiment, the electrophoretic paint is allowed to enter the channel 13 inside the second rotating rod 8 through the feeding pipe 9 and flow into the electrophoretic box 1, so as to facilitate the addition of the electrophoretic paint. Figure 1-Figure 2 and Figure 7 As shown:
[0035] The outer wall of the electrophoresis box 1 is provided with a fixing plate 2, a hydraulic rod 3 is installed on the fixing plate 2 by bolts, and the output end of the hydraulic rod 3 is connected to a mounting top plate 4, and a driving motor 5 is arranged above the mounting top plate 4;
[0036] The output end of the driving motor 5 is connected to a reciprocating screw rod 6, and the left and right sides of the reciprocating screw rod 6 are respectively provided with a first rotating rod 7 and a second rotating rod 8;
[0037] The first rotating rod 7 and the second rotating rod 8 are both provided with a channel 13, and the channel 13 and the feeding pipe 9 are connected to each other;
[0038] A sealing plug 14 is provided inside the channel 13 inside the second rotating rod 8, and the upper surface of the sealing plug 14 is connected to one end of the positioning rod 15, and the other end of the positioning rod 15 passes through a fixing block 16, the fixing block 16 is connected to the inner wall of the channel 13, and a through hole 18 is opened on the fixing block 16, and an elastic spring 17 is installed between the fixing block 16 and the positioning rod 15, and the through holes 18 are distributed at equal angles on the fixing block 16, the sealing plug 14 is made of rubber, the positioning rod 15 and the fixing block 16 are slidably connected, and the fixing block 16 and the channel 13 are bonded;
[0039] When using the metal processing bubble removal electrophoresis device, first place the electrophoresis box 1 in a corresponding position. Since the top ends of the first rotating rod 7 and the second rotating rod 8 are both equipped with a feeding tube 9, and the insides of the first rotating rod 7 and the second rotating rod 8 are both provided with a channel 13, and the channel 13 and the feeding tube 9 are interconnected, a sealing plug 14 is provided in the channel 13 inside the second rotating rod 8, and the sealing plug 14 is made of rubber, so the feeding tube 9 at the top end of the second rotating rod 8 can be connected to the external electrophoresis paint delivery pump, and the electrophoresis paint delivery pump can be connected to the feeding tube 9 at the top end of the second rotating rod 8. The delivery pump is started to deliver the electrophoretic material to the feeding pipe 9, and then the electrophoretic paint enters the channel 13 inside the second rotating rod 8 through the feeding pipe 9. Since the electrophoretic material has a certain impact force when being delivered, it will push the sealing plug 14 through the through hole 18 on the fixed block 16, and the sealing plug 14 will drive the positioning rod 15 to move together and stretch the elastic spring 17. When the sealing plug 14 and the channel 13 are separated, the electrophoretic paint flows out into the electrophoretic box 1, so that the feeding operation of the electrophoretic paint can be realized.
[0040] Embodiment 2:
[0041] In this embodiment, a defoaming agent is added from the feeding tube 9 at the top of the first rotating rod 7 to defoam the electrophoretic coating. Figure 3 , Figure 5-Figure 6 As shown:
[0042] The outer wall of the reciprocating screw rod 6 is connected with a placement plate 11 for placing metal workpieces;
[0043] The reciprocating screw rod 6, the first rotating rod 7 and the second rotating rod 8 are all connected to the mounting top plate 4 by bearings, and the bottom ends of the first rotating rod 7 and the second rotating rod 8 are spaced from the electrophoresis box 1;
[0044] The reciprocating screw 6 is connected to the first rotating rod 7 and the second rotating rod 8 by a transmission belt, and a feeding pipe 9 is provided at the top of the first rotating rod 7 and the second rotating rod 8, and a fixed blade 10 is installed on the outer wall of the first rotating rod 7 and the second rotating rod 8, and the feeding pipe 9 is connected to the first rotating rod 7 and the second rotating rod 8 by a bearing, and there is a gap between the fixed blade 10 and the placement plate 11;
[0045] After the addition of the electrophoretic paint is completed, the external delivery pump is turned off and the feeding operation is stopped. At this time, no paint will enter the channel 13 and there is no more driving force, so the elastic spring 17 will reset, and will drive the positioning rod 15 and the sealing plug 14 to rise together for reset. The sealing plug 14 will block the bottom of the channel 13 inside the second rotating rod 8, and then the staff will add the defoaming agent from the feeding pipe 9 at the top of the first rotating rod 7. The defoaming agent will enter the channel 13 inside the first rotating rod 7 through the feeding pipe 9, and flow into the electrophoretic box 1 to mix with the electrophoretic paint. At this time, the driving motor 5 is started, and the driving motor 5 will drive the reciprocating screw 6 to rotate. The reciprocating screw 6 drives the first rotating rod 7 and the second rotating rod 8 to rotate together through the transmission belt, so that the first rotating rod 7 and the second rotating rod 8 drive the fixed blade 10 to rotate, and the defoaming agent and the electrophoretic paint are stirred and mixed by the fixed blade 10. The rotation of the reciprocating screw 6 will drive the placement plate 11 to move up and down, which can effectively eliminate the bubbles in the electrophoretic paint, providing convenience for the subsequent electrophoretic processing of metal workpieces.
[0046] Embodiment three:
[0047] In this embodiment, after the stirring is uniform and the bubbles disappear, the metal workpiece is placed on the placement plate 11, and the placement plate 11 is lowered into the electrophoresis box 1 to perform electrophoresis processing on the metal workpiece. Figure 4 As shown:
[0048] The placement plate 11 is provided with a fixing hole 12, and the front and rear ends of the placement plate 11 are both in contact with the inner wall of the electrophoresis box 1, and the placement plate 11 and the reciprocating screw rod 6 are threadedly connected;
[0049] After stirring evenly and the bubbles disappear, start the hydraulic rod 3, which will push the installation top plate 4 to rise, and the installation top plate 4 will drive the reciprocating screw 6, the first rotating rod 7 and the second rotating rod 8 to rise together, so that the placement plate 11 connected to the outer wall of the reciprocating screw 6 will also rise and move out of the electrophoresis box 1, and then the metal workpiece to be processed will be placed on the placement plate 11, and then start the hydraulic rod 3 again, so that the hydraulic rod 3 drives the installation top plate 4 to descend, so that the metal workpiece on the placement plate 11 enters the electrophoresis box 1 for electrophoresis processing. Because the placement plate 11 is provided with a fixing hole 12, the electrophoretic coating will better contact the metal workpiece and improve the electrophoresis effect. The above is the working process of the entire device. The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.
[0050] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A bubble removal electrophoresis device for metal processing, comprising an electrophoresis box (1) and a fixing plate (2) arranged on the outer wall of the electrophoresis box (1); It is characterized in that Also includes: A hydraulic rod (3) is mounted on the fixing plate (2) by means of bolts, and the output end of the hydraulic rod (3) is connected to a mounting top plate (4), and a driving motor (5) is arranged above the mounting top plate (4); The output end of the driving motor (5) is connected to a reciprocating screw rod (6), and a first rotating rod (7) and a second rotating rod (8) are respectively provided on the left and right sides of the reciprocating screw rod (6); The outer wall of the reciprocating screw rod (6) is connected to a placement plate (11) on which metal workpieces can be placed.
2. The bubble removal electrophoresis device for metal processing according to claim 1, characterized in that: The reciprocating screw rod (6), the first rotating rod (7) and the second rotating rod (8) are all connected to the mounting top plate (4) via bearings, and the bottom ends of the first rotating rod (7) and the second rotating rod (8) are spaced apart from the electrophoresis box (1).
3. The metal processing electrophoresis device for removing bubbles according to claim 1, characterized in that: The reciprocating screw rod (6) is connected to the first rotating rod (7) and the second rotating rod (8) via a transmission belt, and a feeding pipe (9) is provided at the top of the first rotating rod (7) and the second rotating rod (8), and a fixed blade (10) is installed on the outer wall of the first rotating rod (7) and the second rotating rod (8), and the feeding pipe (9) is connected to the first rotating rod (7) and the second rotating rod (8) by a bearing, and there is a gap between the fixed blade (10) and the placement plate (11).
4. The bubble removal electrophoresis device for metal processing according to claim 1, characterized in that: The placement plate (11) is provided with a fixing hole (12), and the front and rear ends of the placement plate (11) are in contact with the inner wall of the electrophoresis box (1), and the placement plate (11) and the reciprocating screw rod (6) are threadedly connected.
5. The bubble removal electrophoresis device for metal processing according to claim 1, characterized in that: The first rotating rod (7) and the second rotating rod (8) are both provided with a channel (13) inside, and the channel (13) and the feeding pipe (9) are connected to each other; A sealing plug (14) is provided inside the channel (13) inside the second rotating rod (8), and the upper surface of the sealing plug (14) is connected to one end of the positioning rod (15), and the other end of the positioning rod (15) passes through the fixing block (16).
6. The bubble removal electrophoresis device for metal processing according to claim 5, characterized in that: The fixing block (16) is connected to the inner wall of the channel (13), a through hole (18) is provided on the fixing block (16), and an elastic spring (17) is installed between the fixing block (16) and the positioning rod (15).
7. The bubble removal electrophoresis device for metal processing according to claim 6, characterized in that: The through holes (18) are distributed at equal angles on the fixed block (16); the sealing plug (14) is made of rubber; the positioning rod (15) and the fixed block (16) are slidably connected; and the fixed block (16) and the channel (13) are adhesively connected.
Citation Information
Patent Citations
Electrophoresis device for metal workpiece
CN216947255U