Speed reducer gear set

By introducing a motor-driven dropper system into the reducer gear set, lubrication of the gear without disassembling the gear box, the dust absorption problem is solved, and the transmission efficiency and service life of the gear are improved.

CN222334464UActive Publication Date: 2025-01-10CHONGQING XINYING YUANJIAN MASCH MFG CO LTD
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Patent Information

Application Number
CN202421097423.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-10
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The frequent disassembly of existing reducer gear boxes during lubrication leads to the adsorption of external dust, increasing the gear friction coefficient, and reducing transmission efficiency and service life.

Method used

A reducer gear set is designed to allow lubrication of the gear without disassembling the gear box by installing a motor, threaded rod, dropper and storage box in the gear box, and use the threaded rod to drive the dropper to drip the lubricant. Go to the gear mesh to avoid dust absorption.

Benefits of technology

It effectively avoids dust adsorption, maintains the transmission efficiency and service life of the gears, and reduces labor intensity and dust pollution during the lubrication process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a speed reducer gear set, which relates to the technical field of speed reducers and comprises a gear box, an input shaft is rotatably mounted between two sides of the inner wall of the gear box, a first gear is sleeved on a shaft body of the input shaft, and an output shaft is rotatably mounted between two sides of the inner wall of the gear box. When a first gear and a second gear need to be lubricated, a worker starts a first motor, the output shaft end of the first motor drives a threaded rod to rotate, the rotating threaded rod drives a top plate to move along a positioning rod in a threaded screwing-in mode, and therefore a storage box and a dropper move in the direction of the positioning rod; a lubricating agent in the storage box drips on the meshing position of the first gear and the second gear through a dropper, so that a worker can lubricate the first gear and the second gear under the condition that the gear box is not disassembled, and the worker does not need to frequently disassemble the gear box for lubricating work; and the transmission efficiency and the service life of the gear are not influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of reducers, in particular to a reducer gear set. Background Art

[0002] The reducer gear set refers to the components that need to be lubricated, such as reducers, gears, rolling bearings, etc., and there are also some other components. Improving the lubrication efficiency of these components can improve the safety of production and increase the life of the equipment, reduce labor intensity, and improve the economic benefits of the enterprise. For example, the publication number "CN116557504A" proposes a compact reduction gearbox, including: a box shell, the box shell includes a first shell and a second shell connected together, the first shell is provided with a rotatable input shaft, and the second shell is provided with a rotatable first output shaft; a multi-stage reduction transmission assembly, which is distributed in the first shell and the second shell, and the input shaft is connected to the first output shaft. In the present invention, the multi-stage reduction transmission assembly is installed in the cavity formed by the first shell and the second shell, and the input shaft is connected to the first output shaft. The first shell and the second shell are detachably connected front and back. The overall structure is simpler and more compact, and it is easy to maintain. After the speed of the input shaft is multi-stage reduced by the multi-stage reduction transmission assembly, the first output shaft is controlled to rotate slowly. This graded reduction method can reduce the volume of the overall structure.

[0003] However, in the above technical solution, when lubricating the internal gear set of the above-mentioned gear reducer, although the first housing and the second housing can be disassembled to lubricate the internal gears, frequent disassembly of the gear box may cause dust in the outside air to be adsorbed on the gear surface, increasing the friction coefficient of the gear, causing the gear to generate greater heat and wear during operation, thereby reducing the transmission efficiency and service life of the gear. Utility Model Content

[0004] The main purpose of the utility model is to provide a reducer gear set, which can effectively solve the problem that when lubricating the internal gear set of the gear reducer in the background technology, although the first shell and the second shell can be disassembled to lubricate the internal gears, the frequent disassembly of the gear box may cause dust in the outside air to be adsorbed on the gear surface, increasing the friction coefficient of the gear, causing the gear to generate greater heat and wear during operation, thereby reducing the transmission efficiency and service life of the gear.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A speed reducer gear set, comprising a gear box, an input shaft is rotatably mounted between two sides of an inner wall of the gear box, a first gear is sleeved on the shaft body of the input shaft, an output shaft is rotatably mounted between two sides of an inner wall of the gear box, a second gear is sleeved on the shaft body of the output shaft;

[0007] Support plates are fixedly installed on both sides of the top of the gear box, a storage box is arranged between the two support plates, and a dropper is fixedly installed on the lower surface of the storage box.

[0008] Preferably, a threaded rod is rotatably mounted on the opposite side, a top plate is threadedly arranged on one side of the threaded rod, and the lower surface of the top plate is fixedly connected to the storage box;

[0009] A first motor is fixedly mounted on one side of one of the support plates away from the top plate, and one end of the threaded rod passes through the support plate and is fixedly connected to the output shaft end of the first motor.

[0010] Preferably, a positioning rod is fixedly installed between the two support plates, and the top plate is slidably arranged on one side of the positioning rod body.

[0011] Preferably, a connecting frame is fixedly installed on one side of the storage box, a screw rod is rotatably installed between the two sides of the inner wall of the connecting frame, a right-angle frame is threadedly arranged on one side of the screw rod body, and a rubber plate is fixedly installed on the upper surface of the right-angle frame;

[0012] A second motor is fixedly mounted on one side of the connecting frame, and one end of the screw rod passes through the connecting frame and is fixedly connected to the output shaft end of the second motor.

[0013] Preferably, a slide bar is fixedly installed between the two sides of the inner wall of the connecting frame, and the right-angle frame is slidably arranged on one side of the slide bar body.

[0014] Preferably, a support groove is formed through the bottom surface of the gear box, a slide groove is formed through one side of the inner wall of the support groove, a recovery box is slidably arranged in the slide groove, and a handle is fixedly installed on one side of the recovery box.

[0015] Preferably, a through groove is formed through the top surface of the gear box, and an observation window is fixedly installed inside the through groove.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] (1) When the first gear and the second gear need to be lubricated, the staff starts the first motor so that the output shaft end of the motor drives the threaded rod to rotate. The rotating threaded rod drives the top plate to move along the positioning rod by screwing in the thread, so that the storage box and the dropper move along the direction of the positioning rod, so that the lubricant in the storage box drips onto the meshing point of the first gear and the second gear through the dropper, so that the staff can lubricate the first gear and the second gear without disassembling the gear box. The staff does not need to frequently disassemble the gear box for lubrication, which prevents dust in the outside air from being adsorbed on the gear surface, thereby ensuring that the transmission efficiency and service life of the gear are not affected. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a reducer gear set of the utility model;

[0019] Figure 2 This is a schematic diagram of the top view of a reducer gear set of the utility model;

[0020] Figure 3 The utility model is a kind of reducer gear set Figure 2 Schematic diagram of the cross-section structure at AA in the middle;

[0021] Figure 4 The utility model is a kind of reducer gear set Figure 2 Schematic diagram of the cross-section structure at BB in the middle;

[0022] Figure 5 The utility model is a kind of reducer gear set Figure 4 A magnified schematic diagram of the structure in the middle.

[0023] In the figure: 1. gear box; 2. input shaft; 3. first gear; 4. output shaft; 5. second gear; 6. support plate; 7. threaded rod; 8. top plate; 9. storage box; 10. dropper; 11. first motor; 12. positioning rod; 13. connecting frame; 1301, second motor; 14. screw rod; 15. right angle frame; 16. rubber sheet; 17. slide rod; 18. through groove; 19. slide groove; 20. recovery box; 21. handle; 22. through groove; 23. observation window. DETAILED DESCRIPTION

[0024] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figure 1-Figure 5 As shown, a reducer gear set includes a gear box 1, which is a detachable box body, an input shaft 2 is rotatably installed between the two sides of the inner wall of the gear box 1, and the input shaft 2 is sleeved with a first gear 3, and an output shaft 4 is rotatably installed between the two sides of the inner wall of the gear box 1, and the output shaft 4 is sleeved with a second gear 5;

[0026] Support plates 6 are fixedly installed on both sides of the top of the gear box 1 , a storage box 9 is arranged between the two support plates 6 , and a dropper 10 is fixedly installed on the lower surface of the storage box 9 .

[0027] A threaded rod 7 is rotatably mounted on the opposite side, a top plate 8 is threadedly arranged on one side of the rod body of the threaded rod 7, and the lower surface of the top plate 8 is fixedly connected to the storage box 9;

[0028] A first motor 11 is fixedly mounted on one side of one of the support plates 6 away from the top plate 8 , and one end of the threaded rod 7 passes through the support plate 6 and is fixedly connected to the output shaft end of the first motor 11 .

[0029] A positioning rod 12 is fixedly installed between the two support plates 6 , and the top plate 8 is slidably arranged on one side of the rod body of the positioning rod 12 .

[0030] The staff connects the shaft end of the driving device with the input shaft 2, and then connects the shaft end of the output device with the output shaft 4, to achieve a deceleration function under the cooperation of the first gear 3 and the second gear 5. When the first gear 3 and the second gear 5 need to be lubricated, the staff starts the first motor 11 to make its output shaft end drive the threaded rod 7 to rotate, and the rotating threaded rod 7 drives the top plate 8 to move along the positioning rod 12 by screwing in the thread, so that the storage box 9 and the dropper 10 move along the direction of the positioning rod 12, so that the lubricant in the storage box 9 drops through the dropper 10 to the meshing position of the first gear 3 and the second gear 5, so that the staff can lubricate the first gear 3 and the second gear 5 without disassembling the gear box 1. There is no need for the staff to frequently disassemble the gear box 1 for lubrication, which prevents dust in the outside air from being adsorbed on the gear surface, ensuring that the transmission efficiency and service life of the gear are not affected.

[0031] In another embodiment of the utility model, a connecting frame 13 is fixedly installed on one side of the storage box 9, a screw rod 14 is rotatably installed between the two sides of the inner wall of the connecting frame 13, a right angle frame 15 is threadedly arranged on one side of the screw rod 14, and a rubber plate 16 is fixedly installed on the upper surface of the right angle frame 15;

[0032] A second motor 1301 is fixedly mounted on one side of the connecting frame 13 , and one end of the screw rod 14 passes through the connecting frame 13 and is fixedly connected to the output shaft end of the second motor 1301 .

[0033] A slide bar 17 is fixedly installed between the two sides of the inner wall of the connecting frame 13 , and the right-angle frame 15 is slidably arranged on one side of the slide bar 17 .

[0034] After lubrication is completed, the staff starts the second motor 1301 so that its output shaft end drives the screw 14 to rotate, so that the right-angle frame 15 drives the rubber plate 16 to move to the position of the dropper 10, so that the rubber plate 16 blocks the mouth of the dropper 10 to avoid waste caused by lubricant leakage.

[0035] In another embodiment of the utility model, a support groove 18 is penetrated through the bottom surface of the gear box 1, a slide groove 19 is penetrated through one side of the inner wall of the support groove 18, a recovery box 20 is slidably arranged in the slide groove 19, and a handle 21 is fixedly installed on one side of the recovery box 20.

[0036] The lubricant dropped from the gap between the first gear 3 and the second gear 5 enters the recovery box 20, and then the staff pulls the handle 21 to move the recovery box 20 along the slide 19, so that the recovery box 20 moves to the outside of the storage box 9, so that the staff can recycle and reuse the dripping lubricant.

[0037] In another embodiment of the present invention, a through slot 22 is formed through the top surface of the gear box 1 , and an observation window 23 is fixedly installed inside the through slot 22 .

[0038] The observation window 23 is provided to facilitate the staff to observe the lubrication progress of the first gear 3 and the second gear 5 inside the gear box 1 .

[0039] The working principle of this kind of reducer gear set:

[0040] When in use, the staff connects the shaft end of the driving device with the input shaft 2, and then connects the shaft end of the output device with the output shaft 4, and realizes the deceleration function under the cooperation of the first gear 3 and the second gear 5. When the first gear 3 and the second gear 5 need to be lubricated, the staff starts the first motor 11 to make its output shaft end drive the threaded rod 7 to rotate, and the rotating threaded rod 7 drives the top plate 8 to move along the positioning rod 12 by screwing in the thread, so that the storage box 9 and the dropper 10 move along the direction of the positioning rod 12, so that the lubricant in the storage box 9 drops through the dropper 10 to the meshing point of the first gear 3 and the second gear 5, so that the staff can lubricate the first gear 3 and the second gear 5 without disassembling the gear box 1, and the staff does not need to frequently disassemble the gear box 1 for lubrication, which prevents dust in the outside air from being adsorbed on the gear surface, ensuring that the transmission efficiency and service life of the gear are not affected.

[0041] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. A reducer gear set, comprising a gear box (1), characterized in that: An input shaft (2) is rotatably mounted between two sides of the inner wall of the gear box (1), and a first gear (3) is sleeved on the shaft body of the input shaft (2); an output shaft (4) is rotatably mounted between two sides of the inner wall of the gear box (1), and a second gear (5) is sleeved on the shaft body of the output shaft (4); Support plates (6) are fixedly installed on both sides of the top of the gear box (1), a storage box (9) is arranged between the two support plates (6), and a dropper (10) is fixedly installed on the lower surface of the storage box (9).

2. A reducer gear set according to claim 1, characterized in that: A threaded rod (7) is rotatably mounted on the opposite side, a top plate (8) is threadedly arranged on one side of the rod body of the threaded rod (7), and the lower surface of the top plate (8) is fixedly connected to a storage box (9); A first motor (11) is fixedly mounted on one side of one of the support plates (6) away from the top plate (8), and one end of the threaded rod (7) passes through the support plate (6) and is fixedly connected to the output shaft end of the first motor (11).

3. A reducer gear set according to claim 2, characterized in that: A positioning rod (12) is fixedly installed between the two support plates (6), and the top plate (8) is slidably arranged on one side of the rod body of the positioning rod (12).

4. A reducer gear set according to claim 3, characterized in that: A connecting frame (13) is fixedly mounted on one side of the storage box (9), a screw rod (14) is rotatably mounted between two sides of the inner wall of the connecting frame (13), a right-angle frame (15) is threadedly mounted on one side of the screw rod (14), and a rubber plate (16) is fixedly mounted on the upper surface of the right-angle frame (15); A second motor (1301) is fixedly mounted on one side of the connecting frame (13), and one end of the screw rod (14) passes through the connecting frame (13) and is fixedly connected to the output shaft end of the second motor (1301).

5. A reducer gear set according to claim 4, characterized in that: A slide bar (17) is fixedly installed between the two sides of the inner wall of the connecting frame (13), and the right-angle frame (15) is slidably arranged on one side of the body of the slide bar (17).

6. A reducer gear set according to claim 1, characterized in that: A support groove (18) is provided through the bottom surface of the gear box (1), a slide groove (19) is provided through one side of the inner wall of the support groove (18), a recovery box (20) is slidably arranged in the slide groove (19), and a handle (21) is fixedly installed on one side of the recovery box (20).

7. A reducer gear set according to claim 1, characterized in that: A through groove (22) is formed through the top surface of the gear box (1), and an observation window (23) is fixedly installed inside the through groove (22).

Citation Information

Patent Citations

  • Compact reduction gear box

    CN116557504A