Condensate water recycling device of natural gas boiler

Abstract

The utility model discloses a condensate water recycling device of a natural gas boiler, and relates to the technical field of gas-fired boilers. The device comprises a rectangular bottom plate, wherein a recycling mechanism and a condensing mechanism are arranged on the rectangular bottom plate; the recycling mechanism comprises a floating assembly, a connecting assembly, an elastic assembly and a pressure control assembly, the floating assembly comprises a transfer water tank arranged on the upper portion, a plurality of first supporting legs are fixedly installed on the outer wall of the transfer water tank, and the bottom ends of the first supporting legs are fixedly connected with the rectangular bottom plate; and a floating ball is arranged in the transfer water tank. By arranging the recycling mechanism, the problems that the recycling requirement cannot be met, the water level in the boiler can rise, the stability of the boiler is unfavorably influenced, and the normal operation and the service life of the boiler are influenced are solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of gas boilers, and particularly relates to a condensed water recycling device for a natural gas boiler. Background Art

[0002] The related technology discloses a natural gas boiler condensate recovery and utilization device with publication number CN218454100U, which includes a boiler body, a filter tank and a condensate tank being provided on the right side of the boiler body, an air guide pipe being fixedly connected to the upper end of the right side of the boiler body, the other end of the air guide pipe being fixedly connected to the middle part of the upper end of the filter tank, an annular rod being provided in the middle part of the interior of the filter tank, a filter screen being fixedly connected to the interior of the annular rod, the left and right sides of the annular rod being rotatably connected to the left and right sides of the filter tank respectively through a rotating shaft, the left end of one of the rotating shafts extending to the outside of the filter tank and fixedly connected to a rotating plate.

[0003] During use, the device can only rely on the hydraulic circulation of the boiler itself to recycle and utilize condensed water. It will be affected by the hydraulic circulation and cannot meet the recycling needs. It will also cause the water level inside the boiler to rise, which will have an adverse effect on the stability of the boiler and affect the normal operation and life of the boiler. Utility Model Content

[0004] The purpose of the utility model is to provide a natural gas boiler condensate recovery and utilization device. By setting up a recovery mechanism, the problem of being unable to meet the recovery demand and causing the water level inside the boiler to rise, thereby adversely affecting the stability of the boiler and affecting the normal operation and life of the boiler, is solved.

[0005] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0006] The utility model is a natural gas boiler condensate water recycling device, comprising a rectangular bottom plate, on which a recycling mechanism and a condensing mechanism are arranged;

[0007] The recovery mechanism includes a floating component, a connecting component, an elastic component and a pressure control component. The floating component includes a transfer water tank arranged on the top. A plurality of supporting legs 1 are fixedly installed on the outer wall of the transfer water tank. The bottom ends of the plurality of supporting legs 1 are fixedly connected to the rectangular bottom plate. A floating ball is arranged in the transfer water tank.

[0008] Furthermore, the connecting assembly includes a connecting rod 1 fixedly mounted on the outer wall of the floating ball, a V-shaped frame fixedly mounted on the end of the connecting rod 1, a sliding rod fixedly mounted on the inner wall of the V-shaped frame, a support rod 1 fixedly mounted on the top inner wall of the transfer water tank, and a support block fixedly mounted on the end of the support rod 1.

[0009] Further, the elastic component includes a second connecting rod slidably sleeved on the sliding rod. The back surface of the second connecting rod is rotatably connected to the support block. Two stoppers are fixedly installed on the inner wall of the C-shaped frame. The corresponding stoppers are in contact with the second connecting rod. The end of the second connecting rod is hingedly installed with a third connecting rod. A connecting block is rotatably installed on the front surfaces of the third connecting rod and the second connecting rod respectively. A first spring is fixedly installed on one side of the two connecting blocks close to each other. The back surface of the third connecting rod is hingedly installed with a second connecting block. A second support rod is fixedly installed on the top of the second connecting block.

[0010] Further, the pressure control component includes a first support plate fixedly installed on the top of the second support rod. A pressure pipe stopper is fixedly installed on the top of the first support plate. A pressure pipe is fixedly installed on the top of the transfer water tank. The pressure pipe stopper is adapted to the pressure pipe. A pressure relief pipe stopper is fixedly installed on the top of the first support plate. A pressure relief pipe is fixedly installed on the top end of the transfer water tank. The pressure relief pipe stopper is adapted to the pressure relief pipe.

[0011] Further, the condensation mechanism includes a condensation water tank arranged above the rectangular bottom plate. A support frame is fixedly sleeved on the outer wall of the condensation water tank. The bottom end of the support frame is fixedly connected to the rectangular bottom plate. Two first baffles are fixedly installed on the inner wall of the condensation water tank. A number of half baffles are fixedly installed on the inner wall of the condensation water tank. A number of coolant circulation pipes are arranged in the condensation water tank. A number of the coolant circulation pipes penetrate through the two first baffles. A number of the coolant circulation pipes penetrate through a number of the half baffles. A second baffle is fixedly installed at the top end of the corresponding first baffle. The second baffle is adapted to the condensation water tank. A coolant inlet is fixedly installed on the outer wall of the condensation water tank. A coolant outlet is fixedly installed on the outer wall of the condensation water tank. An air inlet pipe is fixedly installed on the outer wall of the condensation water tank.

[0012] Further, two connecting pipes are fixedly installed on the outer wall of the transfer water tank. The ends of the corresponding connecting pipes extend into the condensation water tank respectively. A second support plate is fixedly installed in each of the two connecting pipes. An expansion rod is fixedly installed on the left side of each of the two second support plates. A second spring is wound around each of the two expansion rods. The top ends of the two second springs are fixedly connected to the two second support plates respectively. The ends of the two expansion rods are fixedly installed with pistons respectively. The ends of the two second springs are fixedly connected to the two pistons respectively.

[0013] The utility model has the following beneficial effects:

[0014] 1. By setting up a recovery mechanism, when the condensate of the boiler needs to be recovered, the device can be started. After the condensate flows into the device, due to the effect of buoyancy, it will push up the floating ball in the transfer box, thereby driving the pressure relief block and the pressure block to move upward, so that the pressure relief pipe is closed and the pressure pipe is opened. The air pressure pushes the water into other devices through the connecting pipe. When the water level drops, the floating ball will also move downward, thereby driving the pressure relief pipe to open and the pressure pipe to close for circulation. This helps to improve the energy efficiency of the steam system, reduce energy consumption and waste, and maintain the pressure balance in the steam system to avoid instability caused by condensate accumulation or vacuum generation, which helps to maintain the normal operation of the system and extend the service life of the equipment;

[0015] 2. By setting the piston, when the condensed water in the device flows to the piston through the connecting pipe, the water pressure will push the piston backward, opening a gap for the condensed water to flow. Due to the action of the spring telescopic rod, the piston will form a smooth-open and reverse-closed environment for the connecting pipe, ensuring that the condensed water flows in the system in the correct direction, avoiding unnecessary mixing or backflow, and helping to improve the stability, reliability and safety of the system.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a structural schematic diagram of a natural gas boiler condensate recovery and utilization device of the utility model;

[0019] Figure 2 This is a front cross-sectional structural schematic diagram of a natural gas boiler condensate recovery and utilization device of the utility model;

[0020] Figure 3 This is a schematic diagram of the back cross-sectional structure of a natural gas boiler condensate recovery and utilization device of the utility model;

[0021] Figure 4 This is a partial structural schematic diagram of a natural gas boiler condensate recovery and utilization device of the utility model;

[0022] Figure 5 This utility model is a natural gas boiler condensate recovery and utilization device Figure 2 A is a schematic diagram of the enlarged structure of the middle part;

[0023] Figure 6 For a condensate water recovery and utilization device of a natural gas boiler of the present utility model Figure 3 Schematic enlarged structure diagram of B in it;

[0024] Figure 7 For a condensate water recovery and utilization device of a natural gas boiler of the present utility model Figure 4 Schematic enlarged structure diagram of C in it.

[0025] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0026] 1. Rectangular bottom plate; 2. Transfer water tank; 3. First support leg; 4. Floating ball; 5. First connecting rod; 6. C-shaped frame; 7. Slide bar; 8. First support rod; 9. Support block; 10. Second connecting rod; 11. Stop block; 12. Third connecting block rod; 13. Connecting block; 14. Second spring; 15. Second connecting block; 16. Second support rod; 17. First support plate; 18. Pressure pipe stop block; 19. Pressure pipe; 20. Pressure relief pipe stop block; 21. Pressure relief pipe; 22. Condensate water tank; 23. Support frame; 24. First baffle; 241. Half baffle; 25. Coolant circulation pipe; 26. Second baffle; 27. Coolant inlet; 28. Coolant outlet; 29. Intake pipe; 30. Connecting pipe; 31. Second support plate; 32. Expansion link; 33. Second spring; 34. Piston. Specific implementation manners

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

[0028] Please refer to Figure 1-7 As shown, the present utility model is a condensate water recovery and utilization device for a natural gas boiler, including a rectangular bottom plate 1, and a recovery mechanism and a condensation mechanism are arranged on the rectangular bottom plate 1;

[0029] The recovery mechanism includes a floating component, a connecting component, an elastic component and a pressure control component. The floating component includes a transfer water tank 2 arranged above. A plurality of first support legs 3 are fixedly installed on the outer wall of the transfer water tank 2. The bottoms of the plurality of first support legs 3 are fixedly connected to the rectangular bottom plate 1. A floating ball 4 is arranged in the transfer water tank 2.

[0030] As shown in the figure, the connection component includes a first connecting rod 5 fixedly installed on the outer wall of the floating ball 4. The end of the first connecting rod 5 is fixedly installed with a U-shaped frame 6. A sliding rod 7 is fixedly installed on the inner wall of the U-shaped frame 6. A first support rod 8 is fixedly installed on the top inner wall of the transfer water tank 2. The end of the first support rod 8 is fixedly installed with a support block 9.

[0031] By setting the connection component, when the condensed water enters the transfer water tank 2, the floating ball 4 drives the U-shaped frame 6 to move, ensuring a firm connection between them and increasing the stability of the device.

[0032] As shown in the figure, the elastic component includes a second connecting rod 10 slidably sleeved on the sliding rod 7. The back of the second connecting rod 10 is rotatably connected to the support block 9. Two stoppers 11 are fixedly installed on the inner wall of the U-shaped frame 6. The corresponding stoppers 11 are in contact with the second connecting rod 10. The end of the second connecting rod 10 is hingedly installed with a third connecting rod 12. Connecting blocks 13 are respectively rotatably installed on the front sides of the third connecting rod 12 and the second connecting rod 10. A first spring 14 is fixedly installed on one side where the two connecting blocks 13 are close to each other. The back of the third connecting rod 12 is hingedly installed with a second connecting block 15. A second support rod 16 is fixedly installed on the top of the second connecting block 15.

[0033] By setting the elastic component, when the water reaches a certain amount, due to buoyancy, the floating ball 4 drives the two connecting rods to move, causing the first spring 10 to expand and contract, so that the cooperation movement between various parts of the device is more smooth.

[0034] As shown in the figure, the pressure control component includes a first support plate 17 fixedly installed on the top of the second support rod 16. A pressure pipe stopper 18 is fixedly installed on the top of the first support plate 17. A pressure pipe 19 is fixedly installed on the top of the transfer water tank 2. The pressure pipe stopper 18 is adapted to the pressure pipe 19. A pressure relief pipe stopper 20 is fixedly installed on the top of the first support plate 17. A pressure relief pipe 21 is fixedly installed at the top end of the transfer water tank 2. The pressure relief pipe stopper 20 is adapted to the pressure relief pipe 21.

[0035] By setting the pressure control component, it can ensure that the device operates within a safe range, avoiding equipment damage caused by excessive pressure or the device being unable to work properly due to too low pressure.

[0036] As shown in the figure, the condensation mechanism includes a condensation water tank 22 arranged above the rectangular bottom plate 1, a support frame 23 is fixedly sleeved on the outer wall of the condensation water tank 22, and the bottom end of the support frame 23 is fixedly connected to the rectangular bottom plate 1, two baffles 24 are fixedly installed on the inner wall of the condensation water tank 22, and a plurality of half baffles 241 are fixedly installed on the inner wall of the condensation water tank 22, and a plurality of coolant circulation pipes 25 are arranged in the condensation water tank 22, and the plurality of coolant circulation pipes 25 pass through the two baffles 24, and the plurality of coolant circulation pipes 25 pass through the plurality of half baffles 241, and a baffle 2 26 is fixedly installed on the top of the corresponding baffle 1 24, and the baffle 2 26 is adapted to the condensation water tank 22, a coolant inlet 27 is fixedly installed on the outer wall of the condensation water tank 22, a coolant outlet 28 is fixedly installed on the outer wall of the condensation water tank 22, and an air intake pipe 29 is fixedly installed on the outer wall of the condensation water tank 22.

[0037] By providing a condensing mechanism, when the steam in the boiler enters the condensing water tank 22, it will be condensed into water, which can be recycled and reused after treatment, thereby achieving the purpose of saving water resources.

[0038] As shown in the figure, two connecting pipes 30 are fixedly installed on the outer wall of the transfer water tank 2, and the ends of the corresponding connecting pipes 30 extend into the condensation water tank 22. Support plates 2 31 are fixedly installed in the two connecting pipes 30, and telescopic rods 32 are fixedly installed on the left sides of the two support plates 2 31. Springs 2 33 are respectively wound around the two telescopic rods 32, and the top ends of the two springs 2 33 are respectively fixedly connected to the two support plates 2 31, and pistons 34 are respectively fixedly installed at the ends of the two telescopic rods 32, and the ends of the two springs 2 33 are respectively fixedly connected to the two pistons 34.

[0039] By setting the piston, it is possible to ensure that the condensate flows in the system in the correct direction and avoid unnecessary mixing or backflow, which helps to improve the stability, reliability and safety of the system.

[0040] A specific application of this embodiment is as follows: During use, first introduce the steam of the boiler into the condensate tank 22 through the intake pipe 29, and then pour the coolant into the condensate tank 22 through the coolant inlet 27. After the coolant circulates through the coolant circulation pipe 25, it flows out through the coolant outlet 28 to take away the heat of the steam. After the steam turns into liquid, due to the effect of pressure, the water passes through the piston 34 in the connecting pipe 30 and achieves the effect of being unobstructed when flowing forward and closed when flowing backward under the action of the telescopic rod 32 and the second spring 33. After the water flows into the transfer tank 2, the floating ball 4 will drive the U-shaped frame 6 on the first connecting rod 5 due to the buoyancy of the water, causing the second connecting rod 10 to move upward under the action of the sliding rod 7 and the U-shaped frame 6. When the water in the transfer tank 2 reaches a certain amount, the first spring 14 will move the second support rod 16 on the second connecting block 15 upward under the action of the third connecting block rod 12 and the second connecting rod 10. At this time, the pressure in the transfer tank 2 will flow out through the pressure relief pipe 21 to stabilize the pressure in the transfer tank 2. The second support rod 16 drives the pressure relief pipe block 20 and the pressure adding pipe block 18 upward to close the pressure relief pipe 21 and open the pressure adding pipe 19. At this time, the air pressure enters the transfer tank 2 through the pressure adding pipe 19, and the condensed water can flow out through the corresponding connecting pipe 30.

[0041] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0042] The above-disclosed preferred embodiments of the present invention are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the relevant technical fields can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A natural gas boiler condensate recovery and utilization device, comprising a rectangular bottom plate (1), characterized in that: The rectangular bottom plate (1) is provided with a recovery mechanism and a condensation mechanism; The recovery mechanism comprises a floating component, a connecting component, an elastic component and a pressure control component. The floating component comprises a transfer water tank (2) arranged at the top. A plurality of supporting legs (3) are fixedly mounted on the outer wall of the transfer water tank (2). The bottom ends of the plurality of supporting legs (3) are fixedly connected to the rectangular bottom plate (1). A floating ball (4) is arranged in the transfer water tank (2).

2. A natural gas boiler condensate recycling device according to claim 1, characterized in that: The connection assembly comprises a connection rod (5) fixedly mounted on the outer wall of the floating ball (4), a shaped frame (6) fixedly mounted on the end of the connection rod (5), a sliding rod (7) fixedly mounted on the inner wall of the shaped frame (6), a support rod (8) fixedly mounted on the top inner wall of the transfer water tank (2), and a support block (9) fixedly mounted on the end of the support rod (8).

3. A natural gas boiler condensate recycling device according to claim 2, characterized in that: The elastic component comprises a second connecting rod (10) slidably mounted on a sliding rod (7), the back side of the second connecting rod (10) being rotatably connected to a support block (9), two stoppers (11) being fixedly mounted on the inner wall of the shaped frame (6), the corresponding stoppers (11) being in contact with the second connecting rod (10), a third connecting block rod (12) being hingedly mounted at the end of the second connecting rod (10), the front sides of the third connecting block rod (12) and the second connecting rod (10) being rotatably mounted with connecting blocks (13), a spring (14) being fixedly mounted on one side of the two connecting blocks (13) being close to each other, a second connecting block (15) being hingedly mounted on the back side of the third connecting block rod (12), and a second support rod (16) being fixedly mounted on the top of the second connecting block (15).

4. A natural gas boiler condensate recycling device according to claim 3, characterized in that: The pressure control assembly comprises a support plate one (17) fixedly mounted on the top of a support rod two (16); a pressure pipe block (18) is fixedly mounted on the top of the support plate one (17); a pressure pipe (19) is fixedly mounted on the top of the transfer water tank (2); the pressure pipe block (18) is matched with the pressure pipe (19); a pressure relief pipe block (20) is fixedly mounted on the top of the support plate one (17); a pressure relief pipe (21) is fixedly mounted on the top of the transfer water tank (2); the pressure relief pipe block (20) is matched with the pressure relief pipe (21).

5. The natural gas boiler condensate recycling device according to claim 1, characterized in that: The condensation mechanism comprises a condensation water tank (22) arranged above the rectangular bottom plate (1); a support frame (23) is fixedly sleeved on the outer wall of the condensation water tank (22); the bottom end of the support frame (23) is fixedly connected to the rectangular bottom plate (1); two baffles (24) are fixedly installed on the inner wall of the condensation water tank (22); a plurality of half baffles (241) are fixedly installed on the inner wall of the condensation water tank (22); a plurality of cooling liquid circulation pipes (25) are arranged in the condensation water tank (22); and a plurality of cooling liquid circulation pipes (25) are provided in the cooling liquid circulation pipes (25). The tube (25) passes through two baffles 1 (24), and a plurality of the coolant circulation tubes (25) pass through a plurality of half baffles (241). A baffle 2 (26) is fixedly installed on the top of the corresponding baffle 1 (24), and the baffle 2 (26) is adapted to the condensate water tank (22). A coolant inlet (27) is fixedly installed on the outer wall of the condensate water tank (22), a coolant outlet (28) is fixedly installed on the outer wall of the condensate water tank (22), and an air intake pipe (29) is fixedly installed on the outer wall of the condensate water tank (22).

6. The natural gas boiler condensate recycling device according to claim 1, characterized in that: Two connecting pipes (30) are fixedly installed on the outer wall of the transfer water tank (2), and the ends of the corresponding connecting pipes (30) extend into the condensation water tank (22). Support plates (31) are fixedly installed in the two connecting pipes (30), and telescopic rods (32) are fixedly installed on the left sides of the two support plates (31). Springs (33) are respectively wound around the two telescopic rods (32), and the top ends of the two springs (33) are respectively fixedly connected to the two support plates (31). Pistons (34) are respectively fixedly installed at the ends of the two telescopic rods (32), and the ends of the two springs (33) are respectively fixedly connected to the two pistons (34).

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