Type-setting machine for photovoltaic module

By integrating the rotary module, positioning module and robotic arms on the photovoltaic module typewriter, the layout process of the battery string is optimized, the problem of low work efficiency in the existing technology is solved, and faster layout speed and higher work efficiency are achieved .

CN222338250UActive Publication Date: 2025-01-10CSI CELLS CO LTD +1
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Patent Information

Application Number
CN202323533155.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2025-01-10
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

The working efficiency of existing photovoltaic module typesetting machines is low and the battery string typesetting speed is slow, which requires robots to complete multiple complex workflows, resulting in wasted time.

Method used

A typesetting machine including an installation platform, multiple conveying modules, positioning modules and rotating modules is designed. The positive electrode and negative electrode are swapped in the direction by rotating the battery string of the rotating module. The positioning module measures the offset, improves the working efficiency, and Optimize the handling process of the battery string with robotic arms and suction cup components.

Benefits of technology

It saves the working time of the battery string on the typewriter, improves the layout speed and work efficiency, reduces working time, and improves the layout speed of the battery string.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a typesetting machine for a photovoltaic module. The typesetting machine comprises a mounting platform, a plurality of conveying modules, a position measuring module and a rotating module, the mounting platform has a first direction and a second direction orthogonal to each other. The plurality of conveying modules are arranged on the mounting platform, the plurality of conveying modules are spaced along the first direction, and each conveying module is suitable for placing a battery string; and the position measuring module is positioned at the downstream of the conveying direction of the plurality of conveying modules and is used for measuring the offset of the battery string. The rotating module is located on the upstream of the conveying direction of the multiple conveying modules and used for rotating the battery string to enable the positive electrode and the negative electrode of the battery string to be interchanged in orientation. According to the typesetting machine for the photovoltaic module, the working time of the battery strings on the typesetting machine is saved, the working efficiency of the typesetting machine is improved, the working time is saved, and the typesetting speed of the battery strings is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic components, in particular to a typesetting machine used for photovoltaic components. Background Art

[0002] In the prior art, most typesetting machines are single-channel single-string typesetting machines. When arranging the battery cells, the positive and negative electrodes need to be connected, and the orientation of the positive and negative electrodes of some battery strings needs to be swapped. This type of typesetting machine requires robots to complete all work processes, including flow channel transmission, robot adsorption, robot rotation, and robot movement arrangement. However, this working method reduces the typesetting speed of the battery string and has low work efficiency. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the utility model is to propose a typesetting machine for photovoltaic modules, which saves the operation time of battery strings on the typesetting machine, improves the working efficiency of the typesetting machine, saves working time, and improves the typesetting speed of battery strings.

[0004] According to an embodiment of the utility model, a typesetting machine for photovoltaic modules includes: a mounting platform, the mounting platform having a first direction and a second direction orthogonal to each other; a plurality of conveying modules, the plurality of conveying modules are all arranged on the mounting platform, the plurality of conveying modules are spaced apart along the first direction, and each of the conveying modules is suitable for placing a battery string; a positioning module, the positioning module is located downstream of the conveying direction of the plurality of conveying modules, the positioning module is used to measure the offset of the battery string; a rotating module, the rotating module is located upstream of the conveying direction of the plurality of conveying modules, the rotating module is used to rotate the battery string so that the orientations of the positive and negative poles of the battery string are interchanged.

[0005] According to the typesetting machine for photovoltaic modules of the embodiment of the utility model, a rotating module, a positioning module and a plurality of conveying modules are arranged on the typesetting machine. Therefore, compared with the conventional typesetting machine for photovoltaic modules, the operation time of the battery string on the typesetting machine is saved, the working efficiency of the typesetting machine is improved, the working time is saved, and the typesetting speed of the battery string is increased.

[0006] According to some embodiments of the present invention, the positioning module and the rotation module are located on the same side of the mounting platform in the first direction.

[0007] According to some embodiments of the utility model, the rotating module includes: a first slide rail, which is located above the conveying module and extends along the first direction; a first driving member, which is slidably connected to the first slide rail through a connecting plate; a first suction cup assembly, which is connected to the output shaft of the first driving member and is used to adsorb the battery string; wherein the first driving member drives the first adsorption assembly to rotate when working.

[0008] According to some embodiments of the present utility model, a second slide rail is provided between the first slide rail and the connecting plate, the second slide rail extends along the second direction, and the second slide rail is slidingly connected to the first slide rail and the connecting plate respectively.

[0009] According to some embodiments of the utility model, the rotation module also includes: a second driving member, which is arranged at the end of the first slide rail and is used to drive the second slide rail to slide along the first slide rail; and a third driving member, which is arranged at the end of the second slide rail and is used to drive the connecting plate to slide along the second slide rail.

[0010] According to some embodiments of the utility model, the typesetting machine for photovoltaic modules further includes: a first bracket, the first bracket extends along the second direction, and two ends of the first bracket are respectively connected to the first slide rail and the mounting platform.

[0011] According to some embodiments of the utility model, the typesetting machine for photovoltaic modules also includes: a robotic arm, which is rotatably connected to the mounting platform and is located on a side of the positioning module away from the rotating module; a plurality of second suction cup assemblies, each of which is arranged at the free end of the robotic arm, and each of which corresponds one to one to the plurality of conveying modules, and the second suction cup assemblies and the robotic arm cooperate to move the battery string away from the conveying module.

[0012] According to some embodiments of the present invention, the mechanical arm is located on a side of the positioning module adjacent to the center of the mounting platform.

[0013] According to some embodiments of the utility model, the positioning module includes: multiple second brackets, the multiple second brackets correspond one-to-one to the multiple conveying modules, each second bracket is located on one side of the second direction of the corresponding conveying module; multiple cameras, the multiple cameras are respectively arranged on the multiple second brackets, and the multiple cameras are located above the conveying module.

[0014] According to some embodiments of the present invention, the positioning module further includes: a cross bar, which is disposed on a side of the second bracket adjacent to the rotation module, and the cross bar is connected to a plurality of the second brackets.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0017] Figure 1 is a schematic diagram of a typesetter for photovoltaic modules according to an embodiment of the utility model;

[0018] Figure 2 yes Figure 1 The enlarged view of the A part shown in the middle circle;

[0019] Figure 3 is a schematic diagram of a rotating module according to an embodiment of the utility model;

[0020] Figure 4 is a schematic diagram of a positioning module according to an embodiment of the utility model;

[0021] Figure 5 It is a schematic diagram of a mechanical arm according to an embodiment of the utility model.

[0022] Reference numerals:

[0023] 100. Typesetting machine;

[0024] 1. Installation platform; 2. Conveying module; 3. Positioning module; 31. Second bracket; 32. Camera; 33. Crossbar; 4. Rotation module; 41. First slide rail; 42. First driving member; 43. First suction cup assembly; 44. Connecting plate; 45. Second slide rail; 46. Second driving member; 47. Third driving member; 5. First bracket; 6. Robotic arm; 61. Second suction cup assembly. DETAILED DESCRIPTION

[0025] Reference below Figure 1-Figure 5 A typesetter 100 for photovoltaic modules according to an embodiment of the present invention is described.

[0026] like Figure 1-Figure 5 As shown, a typesetter 100 for photovoltaic modules according to an embodiment of the utility model comprises a mounting platform 1 , a plurality of conveying modules 2 , a positioning module 3 and a rotating module 4 .

[0027] Specifically, the mounting platform 1 has a first direction and a second direction that are orthogonal to each other. Multiple conveying modules 2 are arranged on the mounting platform 1. In the description of the present utility model, "multiple" means two or more. Multiple conveying modules 2 are spaced apart along the first direction, and each conveying module 2 is suitable for placing a battery string. The positioning module 3 is located downstream of the conveying direction of the multiple conveying modules 2, and the positioning module 3 is used to measure the offset of the battery string. The rotation module 4 is located upstream of the conveying direction of the multiple conveying modules 2, and the rotation module 4 is used to rotate the battery string so that the directions of the positive and negative poles of the battery string are interchanged.

[0028] For example, in Figure 1-Figure 5 In the example, the width direction of the installation platform 1 is the first direction (eg Figure 1 The left and right direction in the figure), the height direction of the installation platform 1 is the second direction (such as Figure 1 A plurality of conveying modules 2 are arranged on one side of the first direction of the installation platform 1, and the plurality of conveying modules 2 extend along the length direction of the installation platform 1. Two conveying modules 2 are arranged in the first direction, and the length direction of the installation platform 1 (for example, Figure 1 Two conveying modules 2 are also provided in the front-to-back direction of the mounting platform 1, and the two adjacent conveying modules 2 are arranged at intervals, so the number of conveying modules 2 can be 4. In this way, the number of battery strings conveyed by the conveying module 2 is increased, and the work efficiency is improved. The positioning module 3 is located on one side of the first direction of the mounting platform 1, and the positioning module can be used to determine whether the position of the battery string is offset so as to smoothly carry out subsequent processing. The rotation module 4 is located on one side of the length direction of the mounting platform 1, and is located above at least one conveying module 2 to facilitate the operation of the rotation module 4.

[0029] When the battery string is typeset, the positive and negative poles are connected. When the battery strings are moved to the conveying module 2 in sequence, the orientations of the positive and negative poles of 50% of the battery strings need to be interchanged. Specifically, after the battery string is placed on the conveying module 2, the rotating module 4 needs to rotate part of the battery string to interchange the orientations of the positive and negative poles of the battery string. The battery string is then moved on the conveying module 2 to the downstream of the conveying module 2. The positioning module 3 is used to measure whether the position of the battery string is offset so that the battery string can enter the next process. During this process, the rotating module 4 and the positioning module 3 can work simultaneously, saving the operation time of the battery string. As a result, the working efficiency of the typeset machine 100 is improved, and the typesetting speed of the battery string is improved.

[0030] According to the typesetting machine 100 for photovoltaic modules of the embodiment of the utility model, a rotating module 4, a positioning module 3 and a plurality of conveying modules 2 are arranged on the typesetting machine 100. Therefore, compared with the conventional typesetting machine for photovoltaic modules, the operation time of the battery string on the typesetting machine 100 is saved, the working efficiency of the typesetting machine 100 is improved, the working time is saved, and the typesetting speed of the battery string is improved.

[0031] According to some embodiments of the present invention, the positioning module 3 and the rotation module 4 are located on the same side of the first direction of the installation platform 1. Figure 1 and Figure 2 , the positioning module 3 and the rotating module 4 are both located on one side of the installation platform 1 in the first direction, and the conveying module 2 is located below the positioning module 3 and the rotating module 4. Since the rotating module 4 and the positioning module 3 both need to operate the battery string on the conveying module 2, such a configuration facilitates the work of the positioning module 3 and the rotating module 4, reduces the movement stroke of the positioning module 3 and the rotating module 4, and improves the work efficiency.

[0032] According to some embodiments of the utility model, the rotating module 4 includes a first slide rail 41, a first driving member 42 and a first suction cup assembly 43. The first slide rail 41 is located above the conveying module 2, and the first slide rail 41 extends along the first direction. The first driving member 42 is slidably connected to the first slide rail 41 through a connecting plate 44. The first suction cup assembly 43 is connected to the output shaft of the first driving member 42, and the first suction cup assembly 43 is used to absorb the battery string. Among them, the first driving member 42 drives the first suction cup assembly 43 to rotate when working.

[0033] like Figure 1-Figure 3 As shown, the first slide rail 41 is located above the mounting platform 1. The connecting plate 44 extends along the second direction of the mounting platform 1, and the connecting plate 44 is located at one end of the length direction of the first slide rail 41. One end of the connecting plate 44 in the length direction is connected to the first slide rail 41, and the other end of the connecting plate 44 in the length direction is installed with the first driving member 42. The cross-section of the connecting plate 44 is in the shape of a right triangle, and the middle part of the connecting plate 44 is hollowed out. The first suction cup assembly 43 is located below the connecting plate 44, and is connected to the output shaft of the first driving member 42 through the side wall of the connecting plate 44. The first suction cup assembly 43 extends along the length direction of the conveying module 2. The first suction cup assembly 43 is located above the conveying module 2, so that the first suction cup assembly 43 can absorb the battery string and the first suction cup assembly 43 can drive the battery string to rotate along the horizontal plane. Since the positive and negative electrodes of the battery strings need to be connected when they are laid out, the orientations of the positive and negative electrodes of some battery strings need to be interchanged. The first suction cup assembly 43 absorbs the battery string on the conveying module 2 and rotates the battery string horizontally by 180°, so that the orientations of the positive and negative electrodes of the battery string can be interchanged. The probability that the battery string needs to be rotated is 50%, that is, every other battery string needs to be rotated once.

[0034] Specifically, when the first driving member 42 is working, the output shaft of the first driving member 42 will rotate, which can drive the first suction cup assembly 43 to rotate, so as to smoothly rotate the battery string 180°. When the battery string that does not need to interchange the positive and negative poles is moved to the conveying module 2, the first suction cup assembly 43 does not absorb the battery string. In this way, the battery string can be adjusted upstream of the conveying module 2, which is convenient for the battery string to carry out subsequent processes, saving the time of the battery string on the typesetting machine 100 and improving work efficiency.

[0035] According to some embodiments of the present invention, a second slide rail 45 is provided between the first slide rail 41 and the connecting plate 44. The second slide rail 45 extends along the second direction and is slidably connected to the first slide rail 41 and the connecting plate 44, respectively. Figure 1-Figure 3 In the example, the second slide rail 45 is provided at one end of the first slide rail 41 in the first direction. The connecting plate 44 can slide along the second slide rail 45 in the second direction, and the second slide rail 45 can slide along the first slide rail 41 in the first direction. Thus, the rotation module 4 can slide along the x-axis and the z-axis, and can move between multiple conveying modules 2, and can also absorb and lift and rotate the battery string, which increases the flexibility and freedom of the rotation module 4, and is conducive to improving the working efficiency of the rotation module 4.

[0036] According to some embodiments of the present invention, the rotating module 4 further includes a second driving member 46 and a third driving member 47. The second driving member 46 is disposed at the end of the first slide rail 41, and is used to drive the second slide rail 45 to slide along the first slide rail 41. The third driving member 47 is disposed at the end of the second slide rail 45, and is used to drive the connecting plate 44 to slide along the second slide rail 45. Figure 1-Figure 3 As shown, the second driving member 46 is arranged in the length direction of the first slide rail 41 (for example, Figure 1 The third driving member 47 is disposed in the longitudinal direction of the second slide rail 45 (for example, Figure 1 In the up-down direction in the middle) of the connecting plate 44, the first suction cup assembly 43 is arranged to be away from the connecting plate 44. With such an arrangement, the second slide rail 45 can slide smoothly along the first slide rail 41 under the driving action of the second driving member 46, so that the first suction cup assembly 43 can move above multiple conveying modules 2, thereby selecting a battery string that needs to interchange the positive and negative pole directions. And the connecting plate 44 can slide smoothly along the second slide rail 45 in the second direction under the driving action of the third driving member 47, so that the first suction cup assembly 43 can smoothly suck up the battery string, and after rotating the battery string, smoothly place the battery string on the conveying module 2. With such an arrangement, the freedom of movement of the rotating module 4 is increased, and the work efficiency is improved.

[0037] According to some embodiments of the present invention, the typesetting machine 100 for photovoltaic modules further includes a first bracket 5, the first bracket 5 extends along the second direction, and the two ends of the first bracket 5 are respectively connected to the first slide rail 41 and the installation platform 1. Figure 1 and Figure 3 The first bracket 5 is arranged at the end of the first slide rail 41 in the length direction, one end of the first slide rail 41 in the length direction is connected to the first slide rail 41, and the other end of the first bracket 5 in the length direction is connected to the mounting platform 1. The number of the first brackets 5 can be two, and the two first brackets 5 are respectively located at the two ends of the first slide rail 41 in the first direction. The two first brackets 5 support the first slide rail 41 above the conveying module 2 to facilitate the installation of the rotating module 4, increase the structural stability of the rotating module 4, and improve the space utilization.

[0038] According to some embodiments of the utility model, the typesetting machine 100 for photovoltaic modules further includes a mechanical arm 6 and a plurality of second suction cup assemblies 61. The mechanical arm 6 is rotatably connected to the mounting platform 1, and the mechanical arm 6 is located on the side of the positioning module 3 away from the rotating module 4. The plurality of second suction cup assemblies 61 are all arranged at the free end of the mechanical arm 6, and the plurality of second suction cup assemblies 61 correspond to the plurality of conveying modules 2 one by one. The second suction cup assemblies 61 and the mechanical arm 6 cooperate to move the battery string away from the conveying module 2. For example, in Figure 1 and Figure 5 In the example, the robot arm 6 is installed in the middle of the mounting platform 1. A plurality of second suction cup assemblies 61 are used to absorb the battery string on the conveying module 2 located below the positioning module 3 to move the battery string to the next process. The number of the second suction cup assemblies 61 can be 2, and the two second suction cup assemblies 61 are arranged at intervals along the first direction, and the two second suction cup assemblies 61 correspond to the two conveying modules 2 one by one. With this arrangement, the robot arm 6 can absorb two battery strings at the same time, thereby improving work efficiency.

[0039] According to some embodiments of the present invention, the mechanical arm 6 is located on one side of the positioning module 3 adjacent to the center of the mounting platform 1. Figure 1 As shown, the robot arm 6 is adjacent to the positioning module 3, which facilitates the robot arm 6 to absorb the battery string on the conveying module 2 below the positioning module 3, reduces the movement of the robot arm 6, saves working time, improves work efficiency, and at the same time, makes the structural arrangement of the typesetting machine 100 more reasonable and improves space utilization.

[0040] According to some embodiments of the present invention, the positioning module 3 includes a plurality of second brackets 31 and a plurality of cameras 32. The plurality of second brackets 31 correspond to the plurality of conveying modules 2 one by one, and each second bracket 31 is located on one side of the second direction of the corresponding conveying module 2. The plurality of cameras 32 are respectively arranged on the plurality of second brackets 31, and the plurality of cameras 32 are located above the conveying module 2. Figure 1 and Figure 4 , the number of the second brackets 31 can be 2, one second bracket 31 is located on one side of the mounting platform 1 in the first direction, and the other second bracket 31 is located in the middle of the mounting platform 1, and the two second brackets 31 are parallel to each other and extend along the length direction of the mounting platform 1. A plurality of cameras 32 are respectively arranged at both ends of the length direction of the second bracket 31. The number of cameras 32 can be 4, that is, there are 2 cameras 32 on each second bracket 31, and a camera 32 is respectively arranged at both ends of the length direction of each second bracket 31. The distance between the two cameras 32 located on the same second bracket 31 is equal to the length of the battery string, so that when the battery string moves to the conveying module 2, the two ends of the length direction of the battery string can be captured by the camera 32 to determine whether the position of the battery string is offset, and to adjust in time to prepare for the second suction cup assembly 61 to absorb the battery string. In this way, the robot arm 6 can directly absorb the battery string, thereby improving work efficiency.

[0041] According to some embodiments of the present invention, the positioning module 3 further includes a crossbar 33, which is disposed on one side of the second bracket 31 adjacent to the rotating module 4, and the crossbar 33 is connected to the plurality of second brackets 31. Figure 1 and Figure 3 As shown, the cross bar 33 connects the two second brackets 31 , thereby increasing the stability of the two second brackets 31 so that the typesetting machine 100 can work normally.

[0042] Other structures and operations of the typesetting machine 100 for photovoltaic modules according to the embodiment of the utility model are known to those skilled in the art and will not be described in detail here.

[0043] In the description of the present invention, it should be understood that the terms "center", "length", "width", "up", "down", "front", "back", "left", "right", "inside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0044] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example.

[0045] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A typesetting machine for photovoltaic modules, characterized in that: include: a mounting platform having a first direction and a second direction orthogonal to each other; A plurality of conveying modules, each of which is arranged on the mounting platform, and each of which is spaced apart along the first direction, and each of which is suitable for placing a battery string; A positioning module, the positioning module is located downstream of the conveying direction of the plurality of conveying modules, and the positioning module is used to measure the offset of the battery string A rotating module is located upstream of the plurality of conveying modules in a conveying direction, and is used to rotate the battery string so that the directions of the positive and negative electrodes of the battery string are interchanged.

2. The typesetting machine for photovoltaic modules according to claim 1, characterized in that: The positioning module and the rotation module are located on the same side of the mounting platform in the first direction.

3. The typesetting machine for photovoltaic modules according to claim 1, characterized in that: The rotation module comprises: A first slide rail, wherein the first slide rail is located above the conveying module and extends along the first direction; a first driving member, the first driving member being slidably connected to the first slide rail via a connecting plate; a first suction cup assembly, the first suction cup assembly being connected to an output shaft of the first driving member, and the first suction cup assembly being used for adsorbing the battery string; Wherein, when the first driving member is in operation, it drives the first suction cup assembly to rotate.

4. The typesetting machine for photovoltaic modules according to claim 3, characterized in that: A second slide rail is provided between the first slide rail and the connecting plate. The second slide rail extends along the second direction. The second slide rail is slidably connected to the first slide rail and the connecting plate respectively.

5. The typesetting machine for photovoltaic modules according to claim 4, characterized in that: The rotation module also includes: a second driving member, the second driving member being disposed at an end of the first slide rail and being used for driving the second slide rail to slide along the first slide rail; A third driving member is disposed at an end of the second slide rail and is used to drive the connecting plate to slide along the second slide rail.

6. The typesetting machine for photovoltaic modules according to claim 3, characterized in that: Also includes: A first bracket, wherein the first bracket extends along the second direction, and two ends of the first bracket are respectively connected to the first slide rail and the mounting platform.

7. The typesetting machine for photovoltaic modules according to any one of claims 1 to 6, characterized in that: Also includes: A mechanical arm, the mechanical arm is rotatably connected to the mounting platform, and the mechanical arm is located on a side of the positioning module away from the rotation module; A plurality of second suction cup assemblies are arranged at the free end of the robotic arm, the plurality of second suction cup assemblies correspond one-to-one to the plurality of conveying modules, and the second suction cup assemblies and the robotic arm cooperate to move the battery string away from the conveying module.

8. The typesetting machine for photovoltaic modules according to claim 7, characterized in that: The mechanical arm is located on one side of the positioning module adjacent to the center of the mounting platform.

9. The typesetting machine for photovoltaic modules according to any one of claims 1 to 6, characterized in that: The positioning module comprises: A plurality of second brackets, each of the plurality of second brackets corresponding to the plurality of conveying modules one by one, and each of the second brackets being located at one side of the corresponding conveying module in the second direction; A plurality of cameras are respectively arranged on a plurality of the second brackets, and the plurality of cameras are located above the conveying module.

10. The typesetting machine for photovoltaic modules according to claim 9, characterized in that: The positioning module also includes: A cross bar is provided on a side of the second bracket adjacent to the rotating module, and the cross bar is connected to a plurality of the second brackets.