Photovoltaic panel outer frame with support

By designing the outer frame structure of the photovoltaic panel with hinges and connection holes, the cumbersome installation of photovoltaic power station support is solved, and a simple and fast installation process and cost-reducing effect is achieved, while improving the stability of the support and roof protection.

CN222339296UActive Publication Date: 2025-01-10长沙银汉空间科技有限公司
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Patent Information

Application Number
CN202421335173.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-02-06
Filing Date
2024-06-12
Publication Date
2025-01-10
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The installation process of the existing photovoltaic power stations is cumbersome and needs to be disassembled and transported and assembled on site, which affects construction efficiency and cost.

Method used

Design a photovoltaic panel outer frame with a bracket, and the structure of hinges and connection holes realizes the rotation and retraction of the support rod at any angle, simplifies the installation process, and fixes the bracket with fasteners for easy packaging and transportation.

Benefits of technology

The installation process of photovoltaic power stations is simplified, construction costs are reduced, and damage to the roof structure is avoided, while improving installation efficiency and stability of the brackets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic panel outer frame with a support, which comprises an outer frame body, a first fixing shaft is arranged at any height of the upper half part of the outer frame body along the width direction of the outer frame body, and the two ends of the first fixing shaft are respectively provided with a mirrored first support rod. One end of each first supporting rod is hinged to the corresponding first fixing shaft, a first connecting hole is formed in the other end of each first supporting rod, a second fixing shaft is arranged on the lower side of the outer frame body in the width direction of the outer frame body, second supporting rods in mirror image are arranged at the two ends of the second fixing shaft respectively, and one end of each second supporting rod is hinged to the second fixing shaft. And a second connecting hole is formed in the other end of the second supporting rod. The utility model has the beneficial effects that the whole installation process is simple, convenient and fast, the construction efficiency of the photovoltaic power station is improved, the whole construction cost is reduced, and the roof structure is not damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic equipment, in particular to an outer frame of a photovoltaic panel with a bracket. Background Art

[0002] At present, both centralized and distributed photovoltaic power stations need to install brackets separately to face the front of the solar panel to the incident sunlight. The existing solar panel brackets generally include an outer frame for fixing the solar panel and a steel pipe bracket for supporting a certain angle. The transportation and installation process are relatively cumbersome. Generally, the brackets need to be disassembled into parts and transported to the roof, and then the parts of the brackets need to be assembled on site on the roof. Summary of the invention

[0003] In view of the above problems, the utility model proposes a photovoltaic panel outer frame with a bracket, which mainly solves the problems of the background technology.

[0004] In order to solve the above technical problems, the utility model proposes an outer frame of a photovoltaic panel with a bracket, comprising an outer frame body for encapsulating a photovoltaic panel or a plane mirror, a first fixed axis is arranged at any height of the upper half of the outer frame body along its own width direction (note: the width here is relative to the height, the top and bottom are the height, the left and right are the width, the width direction is the left and right direction or the horizontal direction, the same below), and mirror-image first support rods are arranged at both ends of the first fixed axis, one end of the first support rod is hinged to the first fixed axis, and the other end of the first support rod is arranged with a first connecting hole, a second fixed axis is arranged at the lower side of the outer frame body along its own width direction, and mirror-image second support rods are arranged at both ends of the second fixed axis, one end of the second support rod is hinged to the second fixed axis, and the other end of the second support rod is arranged with a second connecting hole, wherein the first support rod and the second support rod can rotate at any angle without motion interference;

[0005] Moreover, when the first connection hole is aligned with the second connection hole, the angle between the first support rod and the second support rod is less than or equal to 90°.

[0006] Preferably, a third connecting hole is provided in the middle portion of the second support rod.

[0007] Furthermore, when the first support rod and the second support rod are folded to be in the same plane as the outer frame body, the first support rod is closely attached to the outer side of the outer frame body, and the second support rod is closely attached to the outer side of the first support rod.

[0008] Furthermore, when the first support rod and the second support rod are retracted to the same plane as the outer frame body, the first connecting hole and the third connecting hole are aligned. When the first connecting hole is aligned with the third connecting hole, the fastener is passed through the third connecting hole and the first connecting hole in sequence for fixing.

[0009] In some embodiments, the second fixed shaft includes a limiting shoulder and a fixed shaft arranged at the center of the limiting shoulder, the length of the limiting shoulder is the same as the thickness of the first support rod, and the hinged end of the second support rod is inserted into the fixed shaft and abuts against the surface of the limiting shoulder.

[0010] In some embodiments, when the first connection hole is aligned with the second connection hole, the fastener is passed through the second connection hole and the first connection hole in sequence for fixing.

[0011] In some embodiments, when the third connection holes of two adjacent outer frame bodies are aligned with each other, fasteners are passed through the two third connection holes in sequence for fixing.

[0012] In some embodiments, a thread is provided at the end of the fixed shaft, and after the hinged end of the support rod is inserted into the fixed shaft with a clearance fit, a hand-tightened nut is screwed into the thread.

[0013] Optionally, both the first fixed shaft and the second fixed shaft are metal shafts whose length is greater than the width of the outer frame body, and the two metal shafts respectively penetrate and are fixed on the upper and lower sides of the outer frame body.

[0014] Optionally, the first fixed axis is a metal axis respectively welded to the left and right sides of the outer frame body, and the second fixed axis is a metal axis respectively welded to the two ends of the lower side of the outer frame body.

[0015] Optionally, the first fixed shaft is a metal shaft integrally formed with the left and right sides of the outer frame body, and the second fixed shaft is a metal shaft integrally formed with both ends of the lower side of the outer frame body.

[0016] In some embodiments, the upper and lower frames of the outer frame body remain unchanged, and the left and right frames are respectively extended downward by a certain length, and then the second fixed axis is set at the extended ends.

[0017] The beneficial effects of the utility model are as follows: the entire installation process is simple and quick, which improves the construction efficiency of the photovoltaic power station and reduces its overall construction cost, and does not cause damage to the roof structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of an outer frame of a photovoltaic panel with a bracket disclosed in an embodiment of the utility model;

[0019] Figure 2 It is a schematic diagram of the outer frame of the photovoltaic panel with a bracket disclosed in the embodiment of the utility model in a folded state;

[0020] Figure 3 A schematic diagram of an outer frame of a photovoltaic panel with a bracket disclosed in an embodiment of the utility model in an open state;

[0021] Figure 4 It is a partially enlarged schematic diagram of the outer frame of a photovoltaic panel with a bracket disclosed in an embodiment of the utility model;

[0022] Figure 5 It is a schematic diagram of a modified implementation of the outer frame of the photovoltaic panel with a bracket disclosed in an embodiment of the utility model;

[0023] Among them: 1-outer frame body, 2-first fixed axis, 3-second fixed axis, 4-first support rod, 5-second support rod, 301-limiting shoulder, 302-fixed axis, 303-thread, 304-hand nut, 401-first connecting hole, 501-second connecting hole, 502-third connecting hole. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the utility model clearer and more specific, the content of the utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It is understood that the specific embodiments described herein are only used to explain the utility model, rather than to limit the utility model. It should also be noted that, for the convenience of description, only the parts related to the utility model are shown in the accompanying drawings, rather than all the contents.

[0025] Embodiment 1

[0026] This embodiment provides a photovoltaic panel outer frame with a bracket, such as Figure 1As shown, it includes an outer frame body 1 for encapsulating photovoltaic panels or plane mirrors, the upper side of the outer frame body 1 is provided with a first fixed axis 2 along its own width direction (note: the first fixed axis 2 can be set at any height of the upper half, the lower the set height, the less material is required, and the worse the stability is. This embodiment uses the most materials to obtain the greatest stability), the two ends of the first fixed axis 2 are respectively provided with a mirror image of the first support rod 4, one end of the first support rod 4 is hinged to the first fixed axis 2, and the other end of the first support rod 4 is provided with a first connecting hole 401, the lower side of the outer frame body 1 is provided with a second fixed axis 3 along its own width direction, the two ends of the second fixed axis 3 are respectively provided with a mirror image of the second support rod 5, one end of the second support rod 5 is hinged to the second fixed axis 3, and the other end of the second support rod 5 is provided with a second connecting hole 501, and the middle part of the second support rod 5 is provided with a third connecting hole 502, wherein the first support rod 4 and the second support rod 5 can rotate at any angle without motion interference;

[0027] Moreover, when the first support rod 4 and the second support rod 5 are folded to the same plane as the outer frame body 1, the entire bracket is in a plane. Figure 2 As shown, when the first connection hole 401 is aligned with the third connection hole 502, the manufacturer or user can fix the third connection hole 502 and the first connection hole 401 in sequence through the fastener, so that the outer frame body 1, the first support rod 4 and the second support rod 5 form a whole, which is convenient for packaging and transportation;

[0028] When the first connection hole 401 is aligned with the second connection hole 501, as shown in FIG. Figure 3 As shown, at this time, the outer frame body 1, the first support rod 4 and the second support rod 5 form a triangular stable state, and the user can fix the first support rod 4 and the second support rod 5 by fasteners passing through the second connecting hole 501 and the first connecting hole 401 in sequence, thereby fixing the first support rod 4 and the second support rod 5. Furthermore, for the stability of the bracket, generally speaking, the second support rod 5 will serve as the bottom support of the outer frame body 1, and the first support rod 4 will serve as the top support of the outer frame body 1. Therefore, the angle between the first support rod 4 and the second support rod 5 should be less than or equal to 90° to prevent the outer frame body 1 from falling backwards.

[0029] It should be noted that the lengths (L1, L2) of the first support rod 4 and the second support rod 5 are set according to the requirements of the opening angle, and the opening angles of the first support rod 4 and the second support rod 5 are determined by the latitude of the installation site, as given in Table 1 (based on the central latitude). The lengths of L1 and L2 are calculated based on the length of the standard photovoltaic panel, 1650 mm, where the installation angle at a latitude of 50 to 70 degrees is greater than 45 degrees, and the angle between the first support rod 4 and the second support rod 5 is set to an acute angle of 70 degrees to further improve its stability.

[0030] Table 1 Installation angles and support rod lengths of solar panels at different latitudes

[0031] latitude Photovoltaic panel angle <![CDATA[L1(mm)]]> <![CDATA[L2(mm)]]> (10°S-10°N) 0 Null Null (10°N-30°N), (10°S-30°S) 28 1060 1287 (30°N-50°N), (30°S-50°S) 42 1104 1226 (50°N-70°N), (50°S-70°S) 58 1489 1384

[0032] In this embodiment, by respectively arranging a first support rod 4 and a second support rod 5 which are hinged on the upper and lower sides of the outer frame body 1, when the first support rod 4 and the second support rod 5 are folded to be in the same plane with the outer frame body 1, the first connecting hole 401 and the third connecting hole 502 can be fixed by fasteners to achieve fixation of the bracket in the folded state, so that the entire outer frame structure does not take up space and is convenient for packaging and transportation; when the first connecting hole 401 is aligned with the second connecting hole 501, the first connecting hole 401 and the second connecting hole 501 can be fixed by fasteners to achieve fixation of the bracket in the open state, and the entire installation process is simple and quick, which improves the construction efficiency of the photovoltaic power station while reducing its overall construction cost, and at the same time will not cause damage to the roof structure.

[0033] Furthermore, the bracket has a simple structure, and has only the first connection hole 401, the second connection hole 501 and the third connection hole 502, which reduces the production process and also saves the user's learning cost.

[0034] In this embodiment, in theory, the first support rod 4 and the second support rod 5 do not interfere with each other in the rotation process. However, for the stability of the bracket, when the first support rod 4 and the second support rod 5 are retracted to the same plane as the outer frame body 1, the first support rod 4 is close to the outer side of the outer frame body 1, and the second support rod 5 is close to the outer side of the first support rod 4. In other words, the first support rod 4 is closer to the outer frame body 1 than the second support rod 5. Figure 1-3 It can be seen that the distance between the two second support rods 5 is also relatively large. Using the two second support rods 5 as the parts for the bracket to contact the ground means that the fixing of the bracket will be more stable, and when the second support rod 5 is on the outside of the first support rod 4 and needs to connect two adjacent outer frames, the two adjacent third connection holes 502 are closer and more convenient to connect. Specifically, when the third holes 502 of the two adjacent outer frames are aligned with each other, the third holes 502 of the two adjacent outer frames can be fixed by fasteners, so that a whole row of photovoltaic panels or plane mirrors are connected into a whole, improving their ability to resist strong winds together. It can be seen that the third connection hole 502 is not only used as a fixing hole for the outer frame structure in the retracted state, but also as a fixing hole between the outer frame structures. After a whole row of photovoltaic panels is installed and connected, a cement slab or cement stone frame of suitable size is straddled on the two second support rods 5 at a certain distance, which can further improve its stability and wind resistance.

[0035] As mentioned above, the second support rod 5 should be close to the first support rod 4 to save space when folded and facilitate connection when opened. Figure 4 As shown, the second fixed shaft 3 includes a limiting shoulder 301 and a fixed shaft 302 arranged at the center of the limiting shoulder 301. The length of the limiting shoulder 301 is the same as the thickness of the first support rod 4. The hinged end of the second support rod 5 is inserted into the fixed shaft and abuts against the surface of the limiting shoulder 301.

[0036] Furthermore, in order to adapt to the slightly undulating ground, the hinge hole (bright hole) connecting the second support rod 5 and the fixed shaft 302 is set to a clearance fit, and the end of the fixed shaft 302 is provided with a thread 303. After the hinged end of the second support rod 5 is inserted into the fixed shaft 302 with a clearance fit, part of the thread 303 protrudes, and the hand nut 304 is screwed into the thread 303 to limit the second support rod 5 to prevent the second support rod 5 from falling out. In other words, the diameter of the fixed shaft 302 is slightly smaller than the aperture of the hinge hole, allowing the second support rod 5 to fluctuate slightly up and down to cope with the local unevenness of the ground.

[0037] Optionally, the first support rod 4 and the first fixed shaft 2 may also be fastened with a hand-tightened nut.

[0038] The first fixed axis 2 and the second fixed axis 3 described in this embodiment can realize the fixation of the first support rod 4 and the second support rod 5, and the installation method can be various. In one example, the first fixed axis 2 and the second fixed axis 3 are both metal axes whose length is greater than the width of the outer frame body 1, and the two metal axes pass through and are fixed on the upper and lower sides of the outer frame body 1. In another example, the first fixed axis 2 is a metal axis respectively welded to the two ends of the upper side of the outer frame body 1, and the second fixed axis 3 is a metal axis respectively welded to the two ends of the lower side of the outer frame body 1. In another example, the first fixed axis 2 is a metal axis respectively integrally formed with the two ends of the upper side of the outer frame body 1, and the second fixed axis 3 is a metal axis respectively integrally formed with the two ends of the lower side of the outer frame body 1.

[0039] Figure 5 Another example of a modified implementation of this embodiment is shown, in which the upper and lower heights of the outer frame body 1 are smaller, and the left and right widths are larger, the upper and lower frames of the outer frame body 1 remain unchanged, and the left and right frames are respectively extended downward by a certain length, and a second fixed axis 3 is set at the extended end. This modified implementation allows the photovoltaic panel or plane mirror to be at a certain height from the ground after installation, which can prevent the power generation components from being immersed in stagnant water and prevent plants growing on the ground from blocking light.

[0040] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable ordinary technicians in the field to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the essence of the content of the utility model should be included in the protection scope of the utility model.

Claims

1. A photovoltaic panel outer frame with a bracket, comprising an outer frame body for encapsulating a photovoltaic panel or a plane mirror, characterized in that: A first fixed axis is provided at any height of the upper half of the outer frame body along its width direction, and mirror-image first support rods are provided at both ends of the first fixed axis, one end of the first support rod is hinged to the first fixed axis, and a first connecting hole is provided at the other end of the first support rod, and a second fixed axis is provided at the lower side of the outer frame body along its width direction, and mirror-image second support rods are provided at both ends of the second fixed axis, one end of the second support rod is hinged to the second fixed axis, and a second connecting hole is provided at the other end of the second support rod, wherein the first support rod and the second support rod can rotate at any angle without motion interference; Moreover, when the first connection hole is aligned with the second connection hole, the angle between the first support rod and the second support rod is less than or equal to 90°.

2. The photovoltaic panel outer frame with a bracket according to claim 1, characterized in that: A third connecting hole is provided in the middle of the second supporting rod.

3. The photovoltaic panel outer frame with a bracket as claimed in claim 2, characterized in that: When the first support rod and the second support rod are folded to the same plane as the outer frame body, the first support rod is closely attached to the outer side of the outer frame body, and the second support rod is closely attached to the outer side of the first support rod.

4. The photovoltaic panel outer frame with a bracket as claimed in claim 3, characterized in that: When the first support rod and the second support rod are retracted to the same plane as the outer frame body, the first connection hole and the third connection hole are aligned. When the first connection hole is aligned with the third connection hole, the fastener is passed through the third connection hole and the first connection hole in sequence for fixing.

5. The photovoltaic panel outer frame with a bracket as claimed in claim 3, characterized in that: The second fixed shaft includes a limiting shoulder and a fixed shaft arranged at the center of the limiting shoulder. The length of the limiting shoulder is the same as the thickness of the first support rod. The hinged end of the second support rod is inserted into the fixed shaft and abuts against the surface of the limiting shoulder.

6. The photovoltaic panel outer frame with a bracket according to any one of claims 1 to 5, characterized in that: The first fixing shaft is arranged on the upper side of the outer frame body.

7. The photovoltaic panel outer frame with a bracket according to any one of claims 1 to 5, characterized in that: When the first connecting hole is aligned with the second connecting hole, the fastener is passed through the second connecting hole and the first connecting hole in sequence for fixing.

8. The photovoltaic panel outer frame with a bracket according to any one of claims 2 to 5, characterized in that: When the third connection holes of two adjacent outer frame bodies are aligned with each other, fasteners are passed through the two third connection holes in sequence for fixing.

9. The photovoltaic panel outer frame with a bracket according to any one of claims 1 to 5, characterized in that: The end of the fixed shaft is provided with a thread, and after the hinged end of the support rod is inserted into the fixed shaft with clearance fit, a hand-tightened nut is screwed into the thread.

10. The photovoltaic panel outer frame with a bracket according to claim 6, characterized in that: The first fixed shaft and the second fixed shaft are both metal shafts with a length greater than a width of the outer frame body, and the two metal shafts respectively penetrate and are fixed on the upper and lower sides of the outer frame body.

11. The photovoltaic panel outer frame with a bracket according to any one of claims 1 to 5, characterized in that: The first fixed shaft is a metal shaft respectively welded to two ends of the upper side of the outer frame body, and the second fixed shaft is a metal shaft respectively welded to two ends of the lower side of the outer frame body.

12. The photovoltaic panel outer frame with a bracket according to any one of claims 1 to 5, characterized in that: The first fixed shaft is a metal shaft integrally formed with two ends of the upper side of the outer frame body, and the second fixed shaft is a metal shaft integrally formed with two ends of the lower side of the outer frame body.

13. The photovoltaic panel outer frame with a bracket according to any one of claims 1 to 5, characterized in that: The upper and lower frames of the outer frame body remain unchanged, and the left and right frames are respectively extended downward by a certain length, and the second fixed axis is set at the extended ends.