Iron removal device of mesh belt type tea dryer
By using magnets and elastic lifting mechanisms in the tea dryer to remove iron parts, the problem of tea pollution is solved and the safety of tea is ensured.
Patent Information
- Application Number
- CN202421004371.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-10
AI Technical Summary
During the initial processing of tea, iron parts that may be mixed during machine harvesting and transportation cannot be removed, resulting in contamination of tea after drying and affecting the safety of tea.
An iron removal device for a mesh belt tea dryer is designed, including attaching a magnet to a screw conveyor pipe, adjusting the magnet position through an elastic lifting mechanism, adsorbing and removing iron parts in the tea.
Effectively removes iron parts in tea, avoids tea pollution and ensures the safety of tea.
Smart Images
Figure CN222343113U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea production process equipment, in particular to an iron removal device of a mesh belt type tea drying machine. Background Art
[0002] In the tea production process, the first thing to do is to make the fresh tea leaves into primary processed tea. After the fresh tea leaves are processed into green tea, black tea and oolong tea through different primary processing techniques, they must also be dried through a drying process to control the moisture content in them within a reasonable range to facilitate the preservation of the primary processed tea.
[0003] The traditional tea processing does not include iron removal. However, in order to catch up with the picking season, improve tea picking efficiency, reduce costs and the labor intensity of tea farmers, fresh tea leaves are increasingly picked by machine. During the picking and transportation process, iron parts such as screws and nuts may fall into the picked fresh tea leaves. If the primary tea does not go through the iron removal process, the iron parts mixed in the tea during the machine picking process and the subsequent transportation process may be packaged together in the primary tea bag. Since the dried primary tea still contains a certain amount of moisture (generally about 6%), these iron parts will react with the moisture in the tea and the oxygen in the tea bag to produce rust, which will pollute the tea and affect the safety of drinking tea. Therefore, we propose a deironing device for a mesh belt tea dryer to solve the above problem. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an iron removal device for a mesh-belt type tea drying machine, which is used to solve the above problems.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A deironing device for a mesh-belt tea dryer comprises a mesh-belt tea dryer body, a conveying device is arranged on the mesh-belt tea dryer body, a plurality of mounting frames are fixedly mounted on one side of the mesh-belt tea dryer body, a same discharging device is fixedly mounted on the plurality of mounting frames, the discharging device is composed of a feed hopper, a spiral conveying pipe and a discharging box, a magnet is fitted on the spiral conveying pipe, and elastic lifting mechanisms for the magnets are arranged on the two corresponding mounting frames.
[0007] Preferably, the feed hopper is located directly below the discharge end of the conveying device, and the feed hopper is arranged in a frustum structure.
[0008] Preferably, the magnet is arranged in a semicircular spiral structure, and the magnet is adapted to the spiral conveying tube. When the magnet is attached to the spiral conveying tube, the iron pieces in the primary tea will be adsorbed by the magnet on the top wall of the spiral conveying tube.
[0009] Preferably, the elastic lifting mechanism includes a cylinder, an inner chamber, a circular plate, a spring and a connecting rod, the cylinder is fixedly mounted on the bottom side of the mounting frame, an inner chamber is opened in the cylinder, a circular plate is movably mounted in the inner chamber, one end of the spring is fixedly mounted on one side of the circular plate, the other end of the spring is fixedly mounted on the top inner wall of the inner chamber, one end of the connecting rod is fixedly mounted on the other side of the circular plate, the other end of the connecting rod is movably penetrated to the outside of the cylinder and is fixedly connected to the magnet, and the two elastic lifting mechanisms are used to facilitate the up and down adjustment of the magnet.
[0010] Preferably, the spring and the connecting rod are located above and below the circular plate respectively, and the cross-sectional dimension of the spring is smaller than the cross-sectional dimension of the inner chamber.
[0011] Preferably, a collecting box is placed on one side of the mesh-belt tea drying machine body, and the collecting box is located just below the discharge end of the discharge box, and the primary processed tea after the iron pieces are removed is collected through the collecting box.
[0012] The beneficial effect of the utility model is that the iron removal device of the mesh-belt tea dryer can adsorb the iron pieces in the primary processed tea to the top wall of the spiral conveying tube by the magnet attached to the spiral conveying tube. When the iron pieces adsorbed on the inner wall of the spiral conveying tube need to be removed, the two elastic lifting mechanisms can be used to adjust the magnet to be separated from the spiral conveying tube, so that the adsorbed iron pieces can slide out through the spiral conveying tube and the discharge box. The operation is very simple. The method in this case is convenient for removing iron pieces in the primary processed tea, avoids the contamination of tea leaves, and ensures the safety of tea drinking. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model in a three-dimensional partial cross-section;
[0014] Figure 2 For this utility model Figure 1 The structural diagram of part A in the figure;
[0015] Figure 3 It is a structural schematic diagram of the utility model from the perspective of separation explosion.
[0016] In the figure: 1. mesh-belt tea drying machine body; 2. conveying device; 3. mounting frame; 4. discharging device; 5. feeding hopper; 6. spiral conveying pipe; 7. discharging box; 8. magnet; 9. cylinder; 10. inner chamber; 11. round plate; 12. spring; 13. connecting rod; 14. collecting box. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] Example: Refer to Figure 1-3 A deironing device for a mesh-belt tea dryer comprises a mesh-belt tea dryer body 1, a conveying device 2 is arranged on the mesh-belt tea dryer body 1, a plurality of mounting frames 3 are fixedly mounted on one side of the mesh-belt tea dryer body 1, a same discharging device 4 is fixedly mounted on the plurality of mounting frames 3, the discharging device 4 is composed of a feeding hopper 5, a spiral conveying pipe 6 and a discharging box 7, a magnet 8 is placed on the spiral conveying pipe 6, and an elastic lifting mechanism for the magnet 8 is arranged on the two corresponding mounting frames 3, the elastic lifting mechanism comprises a cylinder 9, an inner chamber 10, a circular plate 11, a spring 12 and a connecting rod 13, the cylinder 9 is fixedly mounted on the bottom side of the mounting frame 3, an inner chamber 10 is opened in the cylinder 9, a circular plate 11 is movably mounted in the inner chamber 10, one end of a spring 12 is fixedly mounted on one side of the circular plate 11, the other end of the spring 12 is fixedly mounted on the top inner wall of the inner chamber 10, one end of a connecting rod 13 is fixedly mounted on the other side of the circular plate 11, the other end of the connecting rod 13 is movably penetrated to the outside of the cylinder 9 and is fixedly connected to the magnet 8, and the two elastic lifting mechanisms are used to facilitate the upward and downward movement adjustment of the magnet 8.
[0019] Furthermore, the feed hopper 5 is located directly below the discharge end of the conveying device 2, and the feed hopper 5 is arranged in a truncated cone structure.
[0020] Furthermore, the magnet 8 is arranged in a semicircular spiral structure, and the magnet 8 is adapted to the spiral conveying tube 6. When the magnet 8 is attached to the spiral conveying tube 6, the iron pieces in the primary tea will be adsorbed by the magnet 8 on the top wall of the spiral conveying tube 6.
[0021] Furthermore, the spring 12 and the connecting rod 13 are respectively located above and below the circular plate 11 , and the cross-sectional dimension of the spring 12 is smaller than the cross-sectional dimension of the inner chamber 10 .
[0022] Furthermore, a collecting box 14 is placed on one side of the mesh-belt tea drying machine body 1. The collecting box 14 is located just below the discharge end of the discharge box 7. The primary processed tea after the iron pieces are removed is collected through the collecting box 14.
[0023] During use: the dried primary tea is conveyed to the feed hopper 5 through the conveying device 2 on the mesh-belt tea dryer body 1, and then enters the spiral conveying tube 6. The iron pieces in the primary tea will be adsorbed by the magnet 8 on the top wall of the spiral conveying tube 6. Then, the primary tea with the iron pieces removed falls into the collecting box 14 through the discharging box 7. The collecting box 14 collects the primary tea with the iron pieces removed; when it is necessary to remove the iron pieces adsorbed on the inner wall of the spiral conveying tube 6, the magnet 8 is adjusted to move upward to separate from the spiral conveying tube 6. At this time, the two circular plates 11 on the two connecting rods 13 slide upward in the corresponding inner chambers 10 respectively. At this time, the two springs 12 are subjected to force to produce deformation and compression. When the magnet 8 separates from the spiral conveying tube 6, the adsorbed iron pieces slide out through the spiral conveying tube 6 and the discharging box 7.
[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0025] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An iron removal device for a mesh-belt tea drying machine, comprising a mesh-belt tea drying machine body (1), characterized in that: The mesh-belt tea dryer body (1) is provided with a conveying device (2), a plurality of mounting frames (3) are fixedly mounted on one side of the mesh-belt tea dryer body (1), a same discharging device (4) is fixedly mounted on the plurality of mounting frames (3), the discharging device (4) is composed of a feed hopper (5), a spiral conveying pipe (6) and a discharging box (7), a magnet (8) is placed on the spiral conveying pipe (6), and two corresponding mounting frames (3) are provided with elastic lifting mechanisms for the magnet (8).
2. The iron removal device of a mesh belt type tea drying machine according to claim 1, characterized in that: The feed hopper (5) is located directly below the discharge end of the conveying device (2), and the feed hopper (5) is arranged in a truncated cone structure.
3. The iron removal device of a mesh belt type tea drying machine according to claim 1, characterized in that: The magnet (8) is arranged in a semicircular spiral structure, and the magnet (8) is adapted to the spiral conveying tube (6).
4. The iron removal device of a mesh belt type tea drying machine according to claim 1, characterized in that: The elastic lifting mechanism comprises a cylinder (9), an inner chamber (10), a circular plate (11), a spring (12) and a connecting rod (13); the cylinder (9) is fixedly mounted on the bottom side of the mounting frame (3); an inner chamber (10) is provided in the cylinder (9); a circular plate (11) is movably mounted in the inner chamber (10); one end of the spring (12) is fixedly mounted on one side of the circular plate (11); the other end of the spring (12) is fixedly mounted on the inner wall of the top side of the inner chamber (10); one end of the connecting rod (13) is fixedly mounted on the other side of the circular plate (11); the other end of the connecting rod (13) movably penetrates to the outside of the cylinder (9) and is fixedly connected to the magnet (8).
5. The iron removal device of a mesh belt type tea drying machine according to claim 4, characterized in that: The spring (12) and the connecting rod (13) are respectively located above and below the circular plate (11), and the cross-sectional dimension of the spring (12) is smaller than the cross-sectional dimension of the inner chamber (10).
6. The iron removal device of a mesh belt type tea drying machine according to claim 1, characterized in that: A collecting box (14) is placed on one side of the mesh belt type tea drying machine body (1), and the collecting box (14) is located directly below the discharge end of the discharge box (7).