Semi-automatic lamp shell assembling and detecting all-in-one machine

Abstract

The utility model discloses a semi-automatic lamp shell assembling and detecting all-in-one machine which is used for installing a buckle and a wire harness connector to a lamp shell, the all-in-one machine comprises a rack, a workbench is arranged on the rack, a supporting tool used for containing a product is arranged on the workbench, and a PLC is arranged on the rack. The semi-automatic lamp shell assembling and detecting all-in-one machine has the advantages that the labor cost is low, and the assembling qualification rate is high.

Description

Technical Field

[0001] The present invention relates to the technical field of manufacturing equipment, and in particular to a semi-automatic lamp housing assembly and detection integrated machine. Background Art

[0002] When assembling a car lamp housing, it is generally necessary to manually install the wiring harness, clips, springs, etc. together, which can easily lead to the omission of certain components. As a result, not only is the labor cost high, but the product qualification rate also needs to be further improved. Summary of the invention

[0003] The object of the present invention is to provide a semi-automatic lamp housing assembly and detection integrated machine, which has the characteristics of low labor cost and high assembly qualification rate.

[0004] The technical solution adopted by the present invention is: a semi-automatic lamp housing assembly and detection integrated machine, which is used to install buckles and wiring harness connectors on the lamp housing. The integrated machine includes a frame, a workbench on the frame, a supporting tool for placing products on the workbench, and a PLC on the frame.

[0005] The workbench is provided with a detection module matched with the supporting tooling, and the detection module signal is connected to the PLC;

[0006] The workbench is provided with a clamping cylinder with a telescopic head facing downward, and a buckle top-loading cylinder with a telescopic head facing upward. The power sources of the clamping cylinder and the buckle top-loading cylinder are both signal-connected to the PLC, and the telescopic head of the clamping cylinder matches the supporting tooling, and the telescopic head of the buckle top-loading cylinder matches the buckle installation position of the lamp housing;

[0007] The workbench is also provided with a lifting cylinder and a wiring harness connector clamping cylinder, both of which are connected to the PLC by signal. The lifting cylinder and the wiring harness connector clamping cylinder are matched with the wiring harness connector.

[0008] The integrated machine also includes a wire harness detection cylinder, a wire harness detection module is provided on the telescopic head of the wire harness detection cylinder, and the signal of the wire harness detection module is connected to the PLC.

[0009] The all-in-one machine is also provided with a barcode scanning gun.

[0010] Compared with the prior art, the present invention has the advantages of lower labor cost and higher assembly qualification rate. The semi-automatic lamp housing assembly and inspection integrated machine of the present invention controls the cylinder action through PLC, and the degree of automation is improved. It has a detection module for detecting whether the lamp housing is placed in place, whether the buckle and the harness connector are assembled in place, and if it is not assembled in place, manual remediation is given to avoid the situation of manual missing of parts, and the qualification rate of the corresponding products is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The present invention is further described below in conjunction with the accompanying drawings and embodiments:

[0012] Figure 1 It is a three-dimensional schematic diagram of the main components of the semi-automatic lamp housing assembly and detection integrated machine according to an embodiment of the present invention.

[0013] In the figure:

[0014] 10. Frame, 11. Workbench;

[0015] 20. Support tooling;

[0016] 30. Detection module;

[0017] 41. Press the cylinder, 42. Snap the top-mounted cylinder;

[0018] 51. Lifting cylinder, 52. Clamping cylinder for wiring harness connector;

[0019] 60. Wire harness detection cylinder. DETAILED DESCRIPTION

[0020] For example, see Figure 1 Shown: Semi-automatic lamp housing assembly and inspection machine, used to install components such as buckles and wiring harness connectors onto the lamp housing.

[0021] Specifically:

[0022] The integrated machine includes a frame 10, and a workbench 11 is provided on the frame 10. The frame 10 generally includes a lower frame and an upper frame that cooperate with each other, and the workbench 11 is generally located on the upper part of the lower frame. A supporting tool 20 for placing products is provided on the workbench 11, and a PLC is provided on the frame 10.

[0023] Further speaking:

[0024] The workbench 11 is provided with a detection module 30 that matches the supporting tooling 20. The detection module 30 can be a common AI-based image detection method or an infrared detection module, but is not limited thereto. The detection module 30 signal is connected to the PLC. That is, the detection module 30 can detect whether the lamp housing is placed on the supporting tooling 20, and detect whether the following buckles have been assembled to the corresponding parts of the lamp housing. At the same time, the telescopic head of the clamping cylinder 41 matches the supporting tooling 20. That is, only when the detection module 30 detects that the lamp housing is placed in the correct position on the supporting tooling 20, the telescopic head of the clamping cylinder 41 will extend downward to press the lamp housing onto the supporting tooling 20.

[0025] The workbench 11 is also provided with a buckle top-installing cylinder 42 with a telescopic head facing upward. The power sources of the pressing cylinder 41 and the buckle top-installing cylinder 42 are both connected to the PLC by signal, and the telescopic head of the buckle top-installing cylinder 42 matches the buckle installation position of the lamp housing. That is, after the detection module 30 detects that the buckle is placed in the correct position of the lamp housing, the PLC controls the telescopic head of the buckle top-installing cylinder 42 to extend and press the buckle on the lamp housing.

[0026] The workbench 11 is provided with a lifting cylinder 51 and a harness connector clamping cylinder 52, both of which are connected to the PLC by signal. The lifting cylinder 51 and the harness connector clamping cylinder 52 are matched with the harness connector. That is, the harness connector is manually taken out and then manually pre-installed on the lamp housing, then the lifting cylinder 51 is extended, the harness connector clamping cylinder 52 is retracted, the harness connector is clamped, the lifting cylinder 51 is retracted, and then the harness connector clamping cylinder 52 is extended to release the harness connector, and the harness connector can be assembled in place.

[0027] Optimized:

[0028] The integrated machine also includes a wire harness detection cylinder 60, and a wire harness detection module is provided on the telescopic head of the wire harness detection cylinder 60, and the signal of the wire harness detection module is connected to the PLC. That is, if the wire harness detection module detects that the wire harness connector is not installed in place after the wire harness detection cylinder 60 is extended, a signal can be sent to the PLC, and the PLC can send a signal for manual remediation. Of course, the PLC has or is connected to modules such as an alarm.

[0029] The all-in-one machine is also equipped with a barcode scanner for scanning the wiring harness connector before assembling it.

[0030] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A semi-automatic lamp housing assembly and detection integrated machine, used for installing buckles and wiring harness connectors on a lamp housing, the integrated machine comprising a frame (10), a workbench (11) on the frame (10), a supporting tool (20) for placing products on the workbench (11), and a PLC on the frame (10), characterized in that: The workbench (11) is provided with a detection module (30) matched with the supporting tooling (20), and the detection module (30) is connected to the PLC by signal; The workbench (11) is provided with a clamping cylinder (41) with a telescopic head facing downwards, and the workbench (11) is also provided with a snap-on top-installing cylinder (42) with a telescopic head facing upwards, the power sources of the clamping cylinder (41) and the snap-on top-installing cylinder (42) are both signal-connected to the PLC, and the telescopic head of the clamping cylinder (41) matches the supporting tooling (20), and the telescopic head of the snap-on top-installing cylinder (42) matches the snap-on installation position of the lamp housing; The workbench (11) is also provided with a lifting cylinder (51) and a wire harness connector clamping cylinder (52) both of which are connected to the PLC signals. The lifting cylinder (51) and the wire harness connector clamping cylinder (52) are both matched with the wire harness connector.

2. The semi-automatic lamp housing assembly and detection integrated machine according to claim 1, characterized in that: The integrated machine also includes a wire harness detection cylinder (60), a wire harness detection module being provided on the telescopic head of the wire harness detection cylinder (60), and a signal of the wire harness detection module being connected to the PLC.

3. The semi-automatic lamp housing assembly and detection integrated machine according to claim 1, characterized in that: The all-in-one machine is also provided with a barcode scanning gun.

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