Clamping tool for valve machining

By designing a clamping tool including a workbench, slider, slider and screw, the problem of inaccurate horizontal positioning in the valve processing in the prior art is solved, and the accurate positioning and accuracy of the valve during the processing process is achieved.

CN222345499UActive Publication Date: 2025-01-14SHANGHAI PUDONG HANWEI VALVE
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Patent Information

Application Number
CN202421161470.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-14
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing clamping tooling cannot level the valve, resulting in inaccurate horizontal positioning of the valve during processing, prone to defects, and cannot meet the needs of valve production and processing.

Method used

A clamping tool including workbench, slider, slider, rectangular block, screw, threaded tube, flange block and motor is designed. The flange is achieved through the synergy of the shaker, hex nut and motor. The horizontal adjustment and clamping of the brackets ensure that the valve can be accurately positioned before processing.

Benefits of technology

Through the use of this tool, the valve positioning is more accurate during processing, avoiding the occurrence of defects and improving the processing accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222345499U_ABST
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Abstract

The utility model relates to the technical field of valve machining, in particular to a clamping tool for valve machining, which comprises a workbench. When a valve needs to be fixed, the crank is rotated, the first screw rod rotates to drive the rectangular block to move, so that the transverse position of the flange supporting block is adjusted, then the hexagonal nut is screwed through an external hexagonal wrench, the threaded pipe rotates to drive the second screw rod to be screwed out, and therefore the flange supporting block is driven to rise; then two flange supporting blocks are adjusted to the same levelness through a horizontal ruler, flanges on the two sides of the valve are placed on the tops of the flange supporting blocks, a motor drives two third screws with opposite thread rotating directions to synchronously rotate, and two rectangular plates move in the direction close to each other; the rectangular plate drives the clamping blocks to clamp and fix the front side and the rear side of the valve, so that the valve can be leveled before being clamped and fixed, positioning of the valve in the machining process is more accurate, the problem that flaws are prone to occurring in the machining process is solved, and the machining precision is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve processing, in particular to a clamping tool for valve processing. Background Art

[0002] Valves are pipe accessories used to open and close pipes, control flow direction, and adjust and control the parameters (temperature, pressure, and flow) of the conveying medium. According to their functions, they can be divided into shut-off valves, check valves, regulating valves, etc. Valves are control components in fluid conveying systems and have functions such as shutoff, regulation, diversion, prevention of backflow, pressure stabilization, diversion, or overflow pressure relief. After the valve is produced, it is generally necessary to perform secondary processing on it, and the position of the valve needs to be fixed before secondary processing.

[0003] However, some clamping tools available now cannot adjust the level of the valve, which results in inaccurate horizontal positioning of the valve during processing, making it easy for defects to occur during valve production, and cannot meet the use requirements of valve production and processing. Therefore, we propose a clamping tool for valve processing to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a clamping tool for valve processing to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a clamping tool for valve processing, comprising a workbench, a slide groove is provided on the top of the workbench, a slider is slidably connected inside the slide groove, a rectangular block is fixedly connected to the top of the slider, a square plate and a fixed plate are fixedly connected to the top of the workbench, a first screw is rotatably connected between the square plate and the fixed plate, the rectangular block is threadedly sleeved on the outside of the first screw, the top of the rectangular block is rotatably connected to a threaded tube through a bearing, the internal thread of the threaded tube is connected to a second screw, the top of the second screw is fixedly connected to a flange support block, the top of the rectangular block is fixedly connected to a telescopic rod, and the protruding end of the telescopic rod is fixedly connected to the bottom of the flange support block.

[0006] Further preferably, a hexagonal nut is fixedly connected to the outer side of the threaded tube.

[0007] Further preferably, one end of the first screw rod away from the fixing plate extends outside the square plate and is fixedly connected to a crank.

[0008] Further preferably, two vertical plates are fixedly connected to the top of the workbench, and a third screw rod is rotatably connected to each other on one side of the two vertical plates close to each other through a bearing, and a rectangular plate is threadedly connected to the outer side of the third screw rod.

[0009] Further preferably, one end of the two third screw rods close to each other is fixedly connected, and the thread rotation directions of the two third screw rods are arranged in opposite directions.

[0010] Further preferably, a square rod is fixedly connected between the two vertical plates, the rectangular plate is slidably sleeved on the outside of the square rod, and a clamping block is fixedly connected to the top of the rectangular plate.

[0011] Further preferably, a motor is fixedly connected to the front side of the vertical plate on the front side, and the end of the output shaft of the motor is fixedly connected to the front end of the third screw rod on the front side.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: when the valve needs to be fixed, the left crank handle is rotated to drive the first screw on the left to rotate, the first screw drives the rectangular block to move, the rectangular block drives the slider to slide inside the slide groove, so as to adjust the lateral position of the flange support block, and then the hexagonal nut on the left is screwed by the external hexagonal wrench to drive the threaded tube to rotate, the threaded tube drives the second screw to unscrew, the second screw drives the flange support block on the left to rise, and then the right crank handle and the hexagonal nut are used to adjust the position of the flange support block on the right, and the two valves are adjusted by a level ruler. The flange support block is adjusted to the same level, and then the flanges on both sides of the valve are placed on the top of the flange support block, and then the motor is started. The output shaft of the motor drives the third screw on the front side to rotate, and the third screw on the front side drives the third screw on the rear side to rotate synchronously. The threads of the two third screws rotate in opposite directions, so that the two rectangular plates move towards each other, and the rectangular plates drive the clamping blocks to clamp and fix the front and back sides of the valve, so that the valve can be adjusted to a level before clamping and fixing, so that the valve can be positioned more accurately during the processing, avoiding the problem of defects that are easy to occur during processing and improving the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the main three-dimensional structure of the utility model;

[0014] Figure 2 It is a top view of the three-dimensional structure of the utility model;

[0015] Figure 3 for Figure 1 A schematic diagram of the enlarged three-dimensional structure of the middle A area;

[0016] Figure 4 for Figure 2 Schematic diagram of the enlarged three-dimensional structure of area B in the middle.

[0017] In the figure: 1. workbench; 2. slide; 3. slider; 4. square plate; 5. fixed plate; 6. first screw; 7. rectangular block; 8. threaded tube; 9. second screw; 10. flange support block; 11. telescopic rod; 12. hexagonal nut; 13. crank; 14. vertical plate; 15. third screw; 16. rectangular plate; 17. square rod; 18. clamping block; 19. motor. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Example

[0020] See also Figure 1-4The utility model provides a technical solution: a clamping tool for valve processing, including a workbench 1, a slide groove 2 is opened on the top of the workbench 1, a slider 3 is slidably connected inside the slide groove 2, a rectangular block 7 is fixedly connected to the top of the slider 3, a square plate 4 and a fixed plate 5 are fixedly connected to the top of the workbench 1, a first screw rod 6 is rotatably connected between the square plate 4 and the fixed plate 5, the rectangular block 7 is threadedly sleeved on the outside of the first screw rod 6, a threaded tube 8 is rotatably connected to the top of the rectangular block 7 through a bearing, a second screw rod 9 is threadedly connected to the inner thread of the threaded tube 8, a flange support block 10 is fixedly connected to the top of the second screw 9, a telescopic rod 11 is fixedly connected to the top of the rectangular block 7, and the protruding end of the telescopic rod 11 is fixedly connected to the bottom of the flange support block 10. When the valve needs to be fixed, the left crank 13 is rotated to drive the first screw rod 6 on the left to rotate, the first screw 6 drives the rectangular block 7 to move, and the rectangular block 7 drives the slider 3 to slide inside the slide groove 2, and then the external hexagonal wrench is used to fix the valve. Twist the hexagonal nut 12 on the left side by hand to drive the threaded tube 8 to rotate, and the threaded tube 8 drives the second screw 9 to unscrew, and the second screw 9 drives the flange support block 10 on the left side to rise, and then adjust the position of the flange support block 10 on the right side through the crank 13 and the hexagonal nut 12 on the right side, adjust the two flange support blocks 10 to the same level through the level ruler, and then place the flanges on both sides of the valve on the top of the flange support block 10, and then start the motor 19, the output shaft of the motor 19 drives the third screw 15 on the front side to rotate, and the third screw 15 on the front side drives the third screw 15 on the rear side to rotate synchronously, and the threads of the two third screws 15 are opposite, so that the two rectangular plates 16 move in a direction close to each other, and the rectangular plate 16 drives the clamping block 18 to clamp and fix the front and rear sides of the valve, so that the valve can be adjusted to a level before clamping and fixing, so that the valve is positioned more accurately during the processing, avoiding the problem of defects that are easy to occur during processing, and improving the processing accuracy.

[0021] In this embodiment, specifically: a hexagonal nut 12 is fixedly connected to the outer side of the threaded tube 8, and the setting of the hexagonal nut 12 facilitates rotation;

[0022] In this embodiment, specifically: one end of the first screw rod 6 away from the fixed plate 5 extends to the outside of the square plate 4 and is fixedly connected to a crank 13, and the setting of the crank 13 plays an effect of facilitating rotation;

[0023] In this embodiment, specifically: two vertical plates 14 are fixedly connected to the top of the workbench 1, and the sides of the two vertical plates 14 close to each other are rotatably connected to the third screw rod 15 through a bearing, and the outer side of the third screw rod 15 is threadedly connected to a rectangular plate 16, and the setting of the vertical plates 14 plays a supporting effect;

[0024] In this embodiment, specifically: two third screw rods 15 are fixedly connected at one end close to each other, and the threads of the two third screw rods 15 are arranged in opposite directions, and the arrangement of the third screw rods 15 has a self-locking effect;

[0025] In this embodiment, specifically: a square rod 17 is fixedly connected between the two vertical plates 14, a rectangular plate 16 is slidably sleeved on the outside of the square rod 17, and a clamping block 18 is fixedly connected to the top of the rectangular plate 16, and the setting of the clamping block 18 plays a clamping and fixing effect;

[0026] In this embodiment, specifically: the front side of the front vertical plate 14 is fixedly connected with a motor 19, and the output shaft end of the motor 19 is fixedly connected to the front end of the third screw rod 15 on the front side. The setting of the motor 19 achieves an automation effect.

[0027] The utility model is in operation: when in use, when the valve needs to be fixed, the left crank handle 13 is rotated to drive the first screw rod 6 on the left to rotate, the first screw rod 6 drives the rectangular block 7 to move, the rectangular block 7 drives the slider 3 to slide inside the slide groove 2, and then the hexagonal nut 12 on the left is screwed by an external hexagonal wrench to drive the threaded tube 8 to rotate, the threaded tube 8 drives the second screw rod 9 to unscrew, and the second screw 9 drives the flange support block 10 on the left to rise, and then the right crank handle 13 and the hexagonal nut 12 are used to adjust the position of the flange support block 10 on the right, and the two flange support blocks 10 are adjusted to the same level by a level ruler, and then the valve is fixed. The flanges on both sides are placed on the top of the flange support block 10, and then the motor 19 is started. The output shaft of the motor 19 drives the third screw 15 on the front side to rotate, and the third screw 15 on the front side drives the third screw 15 on the rear side to rotate synchronously. The threads of the two third screws 15 are rotated in opposite directions, so that the two rectangular plates 16 move towards each other, and the rectangular plates 16 drive the clamping blocks 18 to clamp and fix the front and rear sides of the valve, thereby forming a clamping tool for valve processing. The valve can be adjusted to a level before clamping and fixing, so that the valve can be positioned more accurately during the processing process, avoiding the problem of defects that are easy to occur during processing, and improving the processing accuracy.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A clamping tool for valve processing, comprising a workbench (1), characterized in that: The top of the workbench (1) is provided with a slide groove (2), the interior of the slide groove (2) is slidably connected with a slider (3), the top of the slider (3) is fixedly connected with a rectangular block (7), the top of the workbench (1) is fixedly connected with a square plate (4) and a fixed plate (5), a first screw rod (6) is rotatably connected between the square plate (4) and the fixed plate (5), the rectangular block (7) is threadedly sleeved on the outer side of the first screw rod (6), the top of the rectangular block (7) is rotatably connected with a threaded tube (8) through a bearing, the interior of the threaded tube (8) is threadedly connected with a second screw rod (9), the top of the second screw rod (9) is fixedly connected with a flange support block (10), the top of the rectangular block (7) is fixedly connected with a telescopic rod (11), and the protruding end of the telescopic rod (11) is fixedly connected to the bottom of the flange support block (10).

2. The valve processing clamping tool according to claim 1, characterized in that: A hexagonal nut (12) is fixedly connected to the outer side of the threaded tube (8).

3. The valve processing clamping tool according to claim 2, characterized in that: One end of the first screw rod (6) away from the fixed plate (5) extends outside the square plate (4) and is fixedly connected to a crank handle (13).

4. The valve processing clamping tool according to claim 3, characterized in that: The top of the workbench (1) is fixedly connected to two vertical plates (14), and the two vertical plates (14) are rotatably connected to a third screw rod (15) on one side close to each other via a bearing, and the outer side of the third screw rod (15) is threadedly connected to a rectangular plate (16).

5. The valve processing clamping tool according to claim 4, characterized in that: The two third screw rods (15) are fixedly connected at one end close to each other, and the threads of the two third screw rods (15) are arranged in opposite directions.

6. The valve processing clamping tool according to claim 5, characterized in that: A square rod (17) is fixedly connected between the two vertical plates (14), the rectangular plate (16) is slidably sleeved on the outside of the square rod (17), and a clamping block (18) is fixedly connected to the top of the rectangular plate (16).

7. The valve processing clamping tool according to claim 6, characterized in that: A motor (19) is fixedly connected to the front side of the vertical plate (14) on the front side, and the end of the output shaft of the motor (19) is fixedly connected to the front end of the third screw rod (15) on the front side.