MPC membrane punching equipment capable of recycling material residues

By introducing the design of mobile cleaning plates and push racks in the MPC diaphragm punching equipment, combining the cleaning mechanism of linear motors and electric push rods, as well as weighing sensors and alarms, the problem of slag accumulation is solved and the material slag is realized Efficient recycling and improved punching quality.

CN222345805UActive Publication Date: 2025-01-14LEADER-TECH ELECTRONICS HUANGSHI CO LTD
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Patent Information

Application Number
CN202323473256.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2025-01-14
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

During the use of existing MPC diaphragm punching equipment, slag is easily accumulated on the workbench and mold surface, affecting the quality of subsequent punching and lacking an effective recycling mechanism.

Method used

A MPC diaphragm punching device for recyclable slag was designed to clean the slag on the placement table by moving the cleaning plate and push rack, and collect it into the waste box, while cleaning it with a linear motor and electric push rod. The slag on the surface of the mold is combined with a weighing sensor and an alarm to ensure the timely recovery of the slag.

Benefits of technology

Effectively clean and recover the slag produced by punching, improve the quality of subsequent MPC diaphragm punching, prevent the accumulation of slag and affect the processing efficiency, and remind personnel to recover the slag in time through alarms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses MPC membrane punching equipment capable of recycling material residues, which relates to the technical field of punching equipment and comprises a platform and a placing table. A cabinet body is arranged on the bottom face of the platform, a fixing frame is arranged on the top face of the platform, a hydraulic rod is fixed to the top face of the fixing frame, the bottom end of the hydraulic rod is connected with the middle of the top face of a pressing plate, the containing table is fixed to the top face of the platform, material leakage holes are evenly formed in the top face of the containing table, and a through groove is formed in the containing table. According to the MPC membrane punching equipment capable of recycling the material residues, a cleaning plate and a material pushing frame move, so that the material residues on the surface and in the containing table are cleaned, the material residues falling after cleaning enter a waste box to be recycled, the waste box is used for storing the material residues, and therefore the material residues can be recycled, and the practicability of the MPC membrane punching equipment capable of recycling the material residues is improved. And meanwhile, the linear motor and the electric push rod are started to enable the cleaning brush to clean material residues on the surface of the die, so that the quality of subsequent MPC membrane punching is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of punching equipment, in particular to an MPC diaphragm punching equipment capable of recycling material slag. Background Art

[0002] As a new blanking method, hydraulic punching can punch hollow parts and parts with curved axes, which has advantages that traditional processing technology cannot match. Hydraulic punching does not require a die during the entire punching process, which is very advantageous for solving the problem of parts that cannot accommodate a die due to small internal dimensions or curved axes. At the same time, using hydraulic punching instead of laser cutting plays an important role in reducing the production cost of parts and improving production efficiency. In the process of processing MPC diaphragms, punching equipment is required to punch them. Most of the current punching equipment will accumulate slag on the workbench and mold surface during use. Failure to clean it in time will affect the quality of subsequent MPC diaphragm punching. For this reason, we propose an MPC diaphragm punching equipment that can recycle slag. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide an MPC diaphragm punching device with recyclable slag. The cleaning plate and the pushing rack are moved to clean the slag on the surface and inside of the placement table. The cleaned slag enters the waste box for recycling. At the same time, starting the linear motor and the electric push rod can enable the cleaning brush to clean the slag on the surface of the mold to improve the quality of subsequent MPC diaphragm punching, which can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an MPC diaphragm punching device capable of recycling slag, comprising a platform and a placement table;

[0005] Platform: A cabinet is provided on the bottom surface, a fixing frame is provided on the top surface of the platform, a hydraulic rod is fixed on the top surface of the fixing frame, the bottom end of the hydraulic rod is connected to the middle of the top surface of the pressing plate, the placing table is fixed on the top surface of the platform, leakage holes are evenly opened on the top surface of the placing table, a through groove is opened inside the placing table, a material receiving unit is provided on the front and rear sides of the placing table, and a cleaning unit is provided on the side of the placing table;

[0006] Wherein: it also includes a controller, which is arranged on the front side of the top surface of the platform, the input end of the hydraulic rod is electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of an external power supply.

[0007] According to the needs of MPC diaphragm punching, select appropriate molds and install them on the placement table and pressure plate respectively. Start the hydraulic rod to complete the punching process of the MPC diaphragm. The slag produced by punching enters the placement table through the leakage hole for collection.

[0008] Furthermore, the material receiving unit includes a cleaning plate, a bracket, a handle, a sliding rod and a pushing rack. The sliding rod is slidably connected to a sliding groove on one side of the placing table, the pushing rack is fixed to the inner end of the sliding rod, and the pushing rack is located in the through groove inside the placing table, the outer end of the sliding rod is fixed to the bracket, the inner end of the bracket is connected to the outer side surface of the cleaning plate, the cleaning plate is fitted with the top surface of the placing table, and a handle is fixed to the outer side surface of the bracket. The sliding handle drives the cleaning plate to move to push the material residue on the top surface of the placing table into the through groove of the placing table. At the same time, the movement of the pushing rack can clean the material residue in the through groove of the placing table.

[0009] Furthermore, the cleaning unit includes an electric push rod, a linear motor, a baffle, a placement seat and a cleaning brush. The linear motor has two parts and is respectively fixed on the left and right sides of the placement table. The outer side of the linear motor mover seat is provided with an electric push rod. The top of the electric push rod is installed with a placement seat. The interior of the placement seat is clamped with one end of the cleaning brush. The top surface of the placement seat is rotatably connected with a baffle. The input ends of the electric push rod and the linear motor are electrically connected to the output end of the controller. The baffle is rotated to fix the cleaning brush inside the placement seat. The linear motor and the electric push rod are started to drive the cleaning brush to move, thereby cleaning the slag on the surface of the mold to prevent the slag from accumulating on the surface of the mold and affecting the subsequent punching process.

[0010] Furthermore, the material receiving unit also includes a placement rack, a waste box and a gear rod. There are two placement racks and they are respectively fixed on both sides of the bottom surface of the platform. Waste boxes are placed inside the two placement racks. The gear rod is rotatably connected to the front side of the placement rack. The gear rod is rotated to fix the waste box inside the placement rack, so that the cleaned fallen material residue can be collected for subsequent unified recycling.

[0011] Furthermore, it also includes a weighing sensor and an alarm, wherein the weighing sensor is installed in a groove inside the placement rack, and the alarm is fixed to the top of the side of the fixing rack, the output end of the weighing sensor is electrically connected to the input end of the controller, and the input end of the alarm is electrically connected to the output end of the controller. The weighing sensor can detect the weight of the slag collected inside the waste box, so that when the weight of the slag reaches a preset value, the alarm is activated to remind personnel to recycle it.

[0012] Furthermore, it also includes a support plate and an identification frame. The support plate is plugged into a slot inside the cabinet. The front side of the support plate is provided with an identification frame. The support plate is convenient for placing items, and personnel can identify items through information cards inside the identification frame.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the MPC diaphragm punching equipment with recyclable slag has the following advantages:

[0014] 1. The cleaning plate is driven to move by sliding the handle to push the slag on the top of the placing table into the slot of the placing table. At the same time, the pushing rack moves to clean the slag in the slot of the placing table. The fallen slag is recycled into the waste box.

[0015] 2. Fix the cleaning brush inside the placement seat by rotating the baffle, start the linear motor and electric push rod to drive the cleaning brush to move, so as to clean the slag on the surface of the mold to prevent the slag from accumulating on the surface of the mold and affecting the subsequent punching process.

[0016] 3. The weight of the slag collected inside the waste box can be detected by the weighing sensor. When the weight of the slag reaches the preset value, the alarm will be activated to remind personnel to recycle it. The pallet is convenient for placing items, and personnel can identify the items through the information card inside the identification rack. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the material receiving unit of the utility model;

[0019] Figure 3 It is a partial enlarged structural schematic diagram of point A of the utility model.

[0020] In the figure: 1 platform, 2 material receiving unit, 21 cleaning plate, 22 bracket, 23 handle, 24 slide bar, 25 material pushing rack, 26 placement rack, 27 waste box, 28 gear lever, 3 cleaning unit, 31 electric push rod, 32 linear motor, 33 baffle, 34 placement seat, 35 cleaning brush, 4 cabinet, 5 fixed rack, 6 hydraulic rod, 7 pressure plate, 8 placement table, 9 leakage hole, 10 weighing sensor, 11 alarm, 12 pallet, 13 identification rack, 14 controller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-3, This embodiment provides a technical solution: an MPC membrane punching device with recyclable slag, comprising a platform 1 and a placement table 8;

[0023] Platform 1: A cabinet 4 is provided on the bottom surface, a fixing frame 5 is provided on the top surface of the platform 1, a hydraulic rod 6 is fixed on the top surface of the fixing frame 5, the bottom end of the hydraulic rod 6 is connected to the middle of the top surface of the pressing plate 7, a placing table 8 is fixed on the top surface of the platform 1, leakage holes 9 are evenly opened on the top surface of the placing table 8, a through groove is opened inside the placing table 8, according to the needs of MPC diaphragm punching, suitable molds are selected and installed on the placing table 8 and the pressing plate 7 respectively, and the punching process of the MPC diaphragm can be completed by starting the hydraulic rod 6, and the material residue produced by the punching enters the placing table 8 through the leakage hole 9 for collection, and the front and rear sides of the placing table 8 are provided with a collecting unit 2, and the collecting unit 2 is provided on the front and rear sides of the placing table 8. Element 2 includes a cleaning plate 21, a bracket 22, a handle 23, a slide bar 24 and a push rack 25. The slide bar 24 is slidably connected to the slide groove on one side of the placement table 8. The inner end of the slide bar 24 is fixed with the push rack 25, and the push rack 25 is located in the through groove inside the placement table 8. The outer end of the slide bar 24 is fixed with the bracket 22. The inner end of the bracket 22 is connected to the outer side surface of the cleaning plate 21. The cleaning plate 21 is fitted with the top surface of the placement table 8. The outer side surface of the bracket 22 is fixed with a handle 23. The sliding handle 23 drives the cleaning plate 21 to move, so as to push the slag on the top surface of the placement table 8 into the through groove of the placement table 8. At the same time, the movement of the push rack 25 can move the placement table 8 The slag in the through groove is cleaned, and the material collecting unit 2 also includes a placement rack 26, a waste box 27 and a gear rod 28. There are two placement racks 26 and they are fixed on both sides of the bottom surface of the platform 1 respectively. The waste boxes 27 are placed inside the two placement racks 26. The gear rod 28 is rotatably connected to the front side of the placement rack 26. The gear rod 28 is rotated to fix the waste box 27 inside the placement rack 26, so that the cleaned and fallen slag can be collected for subsequent unified recycling. A cleaning unit 3 is provided on the side of the placement table 8. The cleaning unit 3 includes an electric push rod 31, a linear motor 32, a baffle 33, a placement seat 34 and a cleaning brush 35. The linear motor 32 has two and they are respectively Fixed on the left and right sides of the placement table 8, the outer side of the moving seat of the linear motor 32 is provided with an electric push rod 31, and a placement seat 34 is installed on the top of the electric push rod 31. The interior of the placement seat 34 is clamped with one end of the cleaning brush 35, and the top surface of the placement seat 34 is rotatably connected with a baffle 33. The input ends of the electric push rod 31 and the linear motor 32 are electrically connected to the output end of the controller 14. The baffle 33 is rotated to fix the cleaning brush 35 inside the placement seat 34, and the linear motor 32 and the electric push rod 31 are started to drive the cleaning brush 35 to move, so as to clean the slag on the surface of the mold to prevent the slag from accumulating on the surface of the mold and affecting the subsequent punching process;

[0024] Among them: it also includes a controller 14, which is arranged on the front side of the top surface of the platform 1, the input end of the hydraulic rod 6 is electrically connected to the output end of the controller 14, and the input end of the controller 14 is electrically connected to the output end of the external power supply. It also includes a weighing sensor 10 and an alarm 11. The weighing sensor 10 is installed in the groove inside the placement rack 26, and the alarm 11 is fixed to the top of the side of the fixing rack 5. The output end of the weighing sensor 10 is electrically connected to the input end of the controller 14, and the input end of the alarm 11 is electrically connected to the output end of the controller 14. The weighing sensor 10 can detect the weight of the slag collected in the waste box 27, so that when the weight of the slag reaches a preset value, the alarm 11 is activated to remind personnel to recycle it. It also includes a pallet 12 and an identification frame 13. The pallet 12 is plugged into the slot inside the cabinet 4, and the front side of the pallet 12 is provided with an identification frame 13. The pallet 12 is convenient for placing items, and personnel can identify items through the information card inside the identification frame 13.

[0025] The working principle of the MPC diaphragm punching equipment for recycling slag provided by the utility model is as follows: according to the needs of MPC diaphragm punching, suitable molds are selected and installed on the placement table 8 and the pressure plate 7 respectively, and the hydraulic rod 6 is started to complete the punching process of the MPC diaphragm. The slag produced by the punching falls to the top surface of the placement table 8, and the sliding handle 23 drives the cleaning plate 21 to move, so that the slag on the top surface of the placement table 8 enters the internal groove of the placement table 8 through the leakage hole 9. At the same time, the push rack 25 moves to clean the slag in the groove of the placement table 8. , clean up the fallen slag and let it fall into the waste box 27 for collection, so as to facilitate the subsequent recycling of the slag, then rotate the baffle 33 to fix the cleaning brush 35 inside the placement seat 34, start the linear motor 32 and the electric push rod 31 to drive the cleaning brush 35 to move, so as to clean the slag on the surface of the mold to prevent the slag from accumulating on the surface of the mold and affecting the subsequent punching process. The set weighing sensor 10 can detect the weight of the slag collected in the waste box 27, so as to activate the alarm 11 when the weight of the slag reaches the preset value to remind personnel to recycle it.

[0026] It is worth noting that the controller 14 disclosed in the above embodiment uses the model S7-200, and the linear motor 32 can be freely configured according to the actual application scenario. It is recommended to use the linear motor of model SM1013, the weighing sensor 10 can use the weighing sensor of model WTP204, and the alarm 11 can use the sound and light alarm of model KXB127-T. The controller 14 controls the electric push rod 31, the linear motor 32, the hydraulic rod 6, the weighing sensor 10 and the alarm 11 to work using the methods commonly used in the prior art.

[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An MPC diaphragm punching device capable of recycling slag, characterized in that: It comprises a platform (1) and a placement table (8); Platform (1): A cabinet (4) is provided on the bottom surface, a fixing frame (5) is provided on the top surface of the platform (1), a hydraulic rod (6) is fixed on the top surface of the fixing frame (5), the bottom end of the hydraulic rod (6) is connected to the middle of the top surface of the pressure plate (7), the placement table (8) is fixed on the top surface of the platform (1), leakage holes (9) are evenly opened on the top surface of the placement table (8), a through groove is opened inside the placement table (8), a material receiving unit (2) is provided on the front and rear sides of the placement table (8), and a cleaning unit (3) is provided on the side of the placement table (8); Wherein: it also includes a controller (14), the controller (14) is arranged on the front side of the top surface of the platform (1), the input end of the hydraulic rod (6) is electrically connected to the output end of the controller (14), and the input end of the controller (14) is electrically connected to the output end of an external power supply.

2. The MPC membrane punching device for recyclable slag according to claim 1 is characterized in that: The material receiving unit (2) comprises a cleaning plate (21), a bracket (22), a handle (23), a slide bar (24) and a material pushing rack (25); the slide bar (24) is slidably connected to a slide groove on one side of the placing table (8); the inner end of the slide bar (24) is fixed with the material pushing rack (25); the material pushing rack (25) is located in a through groove inside the placing table (8); the outer end of the slide bar (24) is fixed with a bracket (22); the inner end of the bracket (22) is connected to the outer side surface of the cleaning plate (21); the cleaning plate (21) is in contact with the top surface of the placing table (8); the outer side surface of the bracket (22) is fixed with a handle (23).

3. The MPC membrane punching device for recyclable slag according to claim 1 is characterized in that: The cleaning unit (3) comprises an electric push rod (31), a linear motor (32), a baffle (33), a placement seat (34) and a cleaning brush (35). There are two linear motors (32) and they are respectively fixed on the left and right sides of the placement table (8). The outer side of the mover seat of the linear motor (32) is provided with an electric push rod (31). The top end of the electric push rod (31) is installed with a placement seat (34). The interior of the placement seat (34) is snap-connected with one end of the cleaning brush (35). The top surface of the placement seat (34) is rotatably connected with the baffle (33). The input ends of the electric push rod (31) and the linear motor (32) are electrically connected to the output end of the controller (14).

4. The MPC membrane punching device for recyclable slag according to claim 1 is characterized in that: The material receiving unit (2) further comprises a placement rack (26), a waste box (27) and a shift rod (28); the placement rack (26) has two and is respectively fixed on both sides of the bottom surface of the platform (1); the waste box (27) is placed inside the two placement racks (26); and the shift rod (28) is rotatably connected to the front side of the placement rack (26).

5. The MPC membrane punching device for recyclable slag according to claim 4 is characterized in that: It also includes a weighing sensor (10) and an alarm (11), wherein the weighing sensor (10) is installed in a groove inside the placement rack (26), and the alarm (11) is fixed to the top end of the side of the fixing rack (5), the output end of the weighing sensor (10) is electrically connected to the input end of the controller (14), and the input end of the alarm (11) is electrically connected to the output end of the controller (14).

6. The MPC membrane punching device for recyclable slag according to claim 1 is characterized in that: It also includes a support plate (12) and an identification frame (13), wherein the support plate (12) is plugged into a slot inside the cabinet (4), and the identification frame (13) is provided on the front side of the support plate (12).