Thermoplastic helmet mold
By introducing cooling tanks and regulating valves into thermoplastic plastic helmet molds, combined with temperature-controlled probes and refrigeration frequency converter, the problem of poor cooling efficiency in different seasons is solved, efficient and energy-saving cooling effect is achieved, and product quality is improved. Productivity.
Patent Information
- Application Number
- CN202421010881.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-11
AI Technical Summary
Under different seasons and temperature conditions, the cooling efficiency and production efficiency of existing thermoplastic plastic helmet molds fluctuate significantly, especially in hot summers or spring and autumn days, resulting in poor cooling effect and low production efficiency.
The mold body with cooling inner pipe and heating pipe is adopted. A closed cooling circuit and cooling water tower are installed on the outside, and a cooling tank and regulating valve are connected in parallel in the cooling circuit. The cooling effect is adjusted using a temperature-controlled probe and a refrigeration frequency converter. And adjust the water volume through water separation tees and bimetal sheets to optimize the cooling process.
It achieves efficient cooling under different temperature conditions, improves product quality and production efficiency, and significantly reduces energy consumption through intelligent regulation and energy-saving design.
Smart Images
Figure CN222346061U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of helmet processing, in particular to a thermoplastic plastic helmet mould. Background Art
[0002] During the production process of thermoplastic plastic, the mold body is first heated through a heating pipeline to make the raw materials in the mold in a molten state, and then the mold is cooled through a cooling inner pipeline to solidify the molten thermoplastic plastic. The thermoplastic plastic helmet mold currently used includes a mold body with a cooling inner pipeline and a heating pipeline, and a cooling outer pipeline located outside the mold body. The cooling inner pipeline is connected to the cooling outer pipeline to form a closed cooling circuit, and a cooling water tower is arranged on the cooling outer pipeline. The hot water heated in the cooling inner pipeline is cooled by the cooling outer pipeline and the cooling tower and then enters the cooling inner pipeline of the mold body again to cool the mold body. In order to reduce energy consumption, the cooling outer pipeline adopts a natural cooling method, and the cooling outer pipeline is placed in a cool place. In the cold winter, the water in the cooling outer pipeline cools down very quickly, and the temperature of the water entering the cooling inner pipeline from the cooling outer pipeline is low. The mold body cools down quickly, the cooling time is short, the helmet quality is good, and the production efficiency is high. In spring and autumn, the temperature difference between day and night is large, the temperature at night is low, and the cooling effect basically meets the needs; but in the hot summer or during the daytime in spring and autumn, the temperature is relatively high, which causes the water in the cooling outer pipeline to cool down slowly, the water inlet temperature in the cooling inner pipeline is high, the mold body cools down slowly, the cooling time is long, the helmet quality is poor, and the production efficiency is low. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a thermoplastic plastic helmet mold which has high production efficiency, good product quality, energy saving and convenient use.
[0004] In order to solve the above problems, the technical solution adopted by the thermoplastic plastic helmet mold of the utility model is: it includes a mold body with a cooling inner pipeline and a heating pipeline, and a cooling outer pipeline located outside the mold body, the cooling inner pipeline is connected with the cooling outer pipeline to form a closed cooling circuit, a cooling water tower is arranged on the cooling outer pipeline, a cooling tank is connected in parallel on the cooling outer pipeline on the water inlet side of the cooling inner pipeline, a first regulating valve is arranged on the cooling tank, and a second regulating valve is arranged on the cooling outer pipeline in parallel with the cooling tank.
[0005] Its additional technical features are:
[0006] A temperature control probe is provided at the water inlet end of the cooling tank, and the temperature control probe is connected to the refrigeration variable frequency compressor of the cooling tank through a control mechanism;
[0007] A water-dividing tee is arranged at the place where the cooling external pipeline is connected in parallel with the cooling tank, and a bimetallic strip is arranged in the water-dividing tee.
[0008] Compared with the prior art, the thermoplastic plastic helmet mold provided by the utility model has the following advantages: first, since it includes a mold body with a cooling inner pipeline and a heating pipeline, and a cooling outer pipeline located outside the mold body, the cooling inner pipeline is connected with the cooling outer pipeline to form a closed cooling circuit, a cooling water tower is arranged on the cooling outer pipeline, a cooling tank is connected in parallel on the cooling outer pipeline at the water inlet side of the cooling inner pipeline, a first regulating valve is arranged on the cooling tank, and a second regulating valve is arranged on the cooling outer pipeline in parallel with the cooling tank. In cold winter, the second regulating valve is opened and the first regulating valve is closed, and the hot water heated in the cooling inner pipeline is cooled by the cooling outer pipeline and the cooling tower and then directly enters the cooling inner pipeline of the mold body again. Since the outside temperature is relatively low, the product quality is high; in hot summer and during the daytime in spring and autumn, the temperature is relatively high, the first regulating valve is opened and the second regulating valve is closed, and the hot water heated in the cooling inner pipeline is cooled by the cooling outer pipeline and the cooling tower and then enters the cooling inner pipeline of the mold body after passing through the cooling tank. In the pipeline, the cooling tank adopts the principle of a refrigerator. Water passes through the cooling tank for heat exchange, and the temperature is further reduced. In the nights of spring and autumn, although the temperature is low, the cooled water cannot meet the cooling needs of the mold body. The first regulating valve and the second regulating valve are opened at the same time, and a part of the water is cooled through the cooling tank, and then mixed with the water in the cooling outer pipeline and enters the cooling inner pipeline to cool the mold. The product quality is high, the production efficiency is high, and the energy-saving effect is good; secondly, since a temperature control probe is provided at the water inlet end of the cooling tank, and the temperature control probe is connected to the refrigeration variable frequency compressor of the cooling tank through a control mechanism, the power of the refrigeration variable frequency compressor of the cooling tank can be controlled according to the water temperature at the water inlet end of the cooling tank, and the temperature in the cooling tank can be adjusted in a targeted manner, and the energy-saving effect is better; thirdly, since a water-dividing tee is provided at the parallel connection between the cooling outer pipeline and the cooling tank, and a bimetallic strip is provided in the water-dividing tee, the first regulating valve and the second regulating valve are opened at the same time, and the bimetallic strip is bent to one side according to the temperature of the water flowing through, and the amount of water entering the cooling tank is adjusted, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 This is a schematic structural diagram of a thermoplastic plastic helmet mold of the utility model;
[0010] Figure 2 is a cross-sectional view of the mold body;
[0011] Figure 3 It is a structural schematic diagram of a water diversion tee with a bimetallic strip. DETAILED DESCRIPTION
[0012] The structure and use principle of the thermoplastic plastic helmet mold of the utility model are further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0013] like Figure 1 and Figure 2 As shown, a schematic structural diagram of a thermoplastic plastic helmet mold of the utility model, the thermoplastic plastic helmet mold of the utility model comprises a mold body 3 with a cooling inner pipeline 1 and a heating pipeline 2, and a cooling outer pipeline 4 located outside the mold body 3, the cooling inner pipeline 1 is connected with the cooling outer pipeline 4 to form a closed cooling circuit, a cooling water tower 5 is arranged on the cooling outer pipeline 4, a cooling tank 6 is connected in parallel to the cooling outer pipeline 4 on the water inlet side of the cooling inner pipeline 4, a first regulating valve 7 is arranged on the cooling tank 6, and a second regulating valve 9 is arranged on the cooling outer pipeline 8 connected in parallel with the cooling tank 6.
[0014] In the cold winter, the second regulating valve 9 is opened and the first regulating valve 7 is closed. The hot water heated in the cooling inner pipeline 1 is cooled by the cooling outer pipeline 4 and the cooling tower 5, and then directly enters the cooling inner pipeline 1 of the mold body again. Since the outside temperature is relatively low, the product quality is high. In the hot summer and during the daytime in spring and autumn, the temperature is relatively high. The first regulating valve 7 is opened and the second regulating valve 9 is closed. The hot water heated in the cooling inner pipeline 1 is cooled by the cooling outer pipeline 4 and the cooling tower 5, and then enters the cooling inner pipeline 1 of the mold body after passing through the cooling tank 6. The cooling tank 6 adopts the principle of a refrigerator. The water is heat exchanged in the cooling tank, and the temperature is further reduced. At night in spring and autumn, although the temperature is relatively low, the cooled water cannot meet the cooling needs of the mold body. The first regulating valve 7 and the second regulating valve 9 are opened at the same time. A part of the water is cooled by the cooling tank 6, and then mixed with the water in the cooling outer pipeline and enters the cooling inner pipeline to cool the mold. The product quality is high, the production efficiency is high, and the energy-saving effect is good.
[0015] A temperature control probe 10 is provided at the water inlet end of the cooling tank 6. The temperature control probe 10 is connected to the refrigeration variable frequency compressor 12 of the cooling tank 6 through a control mechanism 11. The power of the refrigeration variable frequency compressor of the cooling tank can be controlled according to the water temperature at the water inlet end of the cooling tank, and the temperature in the cooling tank can be adjusted in a targeted manner, achieving better energy-saving effect.
[0016] like Figure 3 As shown, a water-dividing tee 13 is provided at the place where the cooling external pipeline 4 is connected in parallel with the cooling tank 6, and a bimetallic strip 14 is provided in the water-dividing tee 13. When the first regulating valve and the second regulating valve are opened at the same time, the bimetallic strip bends to one side according to the temperature of the flowing water, thereby adjusting the amount of water entering the cooling tank, which is more convenient to use.
[0017] The protection scope of the present invention is not limited to the above-mentioned embodiments. As long as the structure is the same or similar to the thermoplastic plastic helmet mold structure of the present invention, it falls within the protection scope of the present invention.
Claims
1. A thermoplastic plastic helmet mold, comprising a mold body with an inner cooling pipeline and a heating pipeline, and an outer cooling pipeline located outside the mold body, wherein the inner cooling pipeline and the outer cooling pipeline are connected to form a closed cooling circuit, and a cooling water tower is arranged on the outer cooling pipeline, characterized in that: A cooling tank is connected in parallel to the cooling outer pipeline on the water inlet side of the cooling inner pipeline, a first regulating valve is arranged on the cooling tank, and a second regulating valve is arranged on the cooling outer pipeline connected in parallel with the cooling tank.
2. The thermoplastic plastic helmet mold according to claim 1, characterized in that: A temperature control probe is arranged at the water inlet end of the cooling tank, and the temperature control probe is control-connected to the refrigeration variable frequency compressor of the cooling tank through a control mechanism.
3. The thermoplastic plastic helmet mold according to claim 1, characterized in that: A water-dividing tee is arranged at the place where the cooling external pipeline is connected in parallel with the cooling tank, and a bimetallic strip is arranged in the water-dividing tee.