Waste cleaning machine for online production of cartons
By designing a waste cleaning machine for carton production line integrating racks, waste cleaning conveying bellows, transmissions and air pressure pipelines, the problem of low waste paper treatment efficiency in traditional carton production lines is solved, and automated waste paper treatment is realized, improving the improvement of Production efficiency and environmental protection standards are established.
Patent Information
- Application Number
- CN202421051868.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-15
AI Technical Summary
Traditional carton production lines require manual cleaning of waste during high-speed printing and bonding, which is time-consuming and affects product quality, and the waste paper treatment and recycling efficiency are low, affecting environmental protection.
Design a waste cleaning machine for carton production connection line, integrating frame parts, waste cleaning conveying bellows, transmission parts and air pressure pipeline parts, adsorbs and conveying waste paper through the air pressure system, and blowing away debris through the positive pressure system. Implement automated waste paper treatment.
It realizes efficient recycling and processing of waste paper, improves production efficiency and environmental standards, reduces mechanical failure rate and labor intensity, significantly reduces production costs, optimizes work processes and brings economic and environmental benefits.
Smart Images

Figure CN222346424U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carton processing, in particular to a waste cleaning machine for carton production lines. Background Art
[0002] In the carton production industry, especially in high-speed printing and gluing processes, efficient waste handling is the key to improving production efficiency and product quality. Traditional carton production lines often require manual cleaning of waste paper and debris generated during the printing process, which is not only time-consuming, but also easily affects product quality due to improper human operation. In addition, this method does not do enough to protect the environment because the treatment and recycling of waste paper is inefficient.
[0003] In response to these shortcomings, a new type of waste stripping machine for carton production line was designed to automate and improve the efficiency of waste material processing. The machine integrates the frame components, waste stripping and conveying bellows components, transmission components and air pressure pipeline components to achieve efficient recycling and processing of waste paper. Utility Model Content
[0004] The utility model provides a waste cleaning machine for a carton production line to solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waste stripping machine for carton production line, comprising a frame component, a waste stripping and conveying bellows component, a transmission component and an air pressure pipeline component, wherein the frame component comprises an equipment frame, a control electric box is arranged on one side of the equipment frame, an operation box is arranged on the surface of the equipment frame, a guide shaft is arranged in the middle of the interior of the equipment frame, and a linear guide rail is arranged above the guide shaft;
[0006] The waste removal and conveying bellows component comprises a bellows plate, a transmission shaft is arranged on the bellows plate, a driving wheel is arranged on the surface of the transmission shaft, a perforated conveyor belt is arranged on the driving wheel for transmission, a plurality of belt support wheels are arranged inside the perforated conveyor belt, and a belt tensioning wheel is arranged at one end inside the perforated conveyor belt;
[0007] The air pressure pipeline component includes a fan, the air duct inlet of the fan is connected to a hose A, one end of the hose A is connected to an air inlet manifold, one end of the air inlet manifold is connected to a hose B, and one end of the hose B is connected to the bottom of the waste removal and conveying bellows component through a pipe mouth joint.
[0008] Furthermore, the waste cleaning and conveying bellows components are provided with five groups, and the five groups of waste cleaning and conveying bellows components are all movably mounted on the frame component through guide shafts and linear guide rails.
[0009] Furthermore, a single-displacement servo motor is provided below the bellows plate, a reducer is provided on the single-displacement servo motor, a driving sprocket, a synchronous sprocket and a tensioning sprocket are provided on the reducer, and the driving sprocket, the synchronous sprocket and the tensioning sprocket are linked via a chain.
[0010] Furthermore, the transmission component includes a main motor, an output shaft of the main motor is connected to an active synchronous pulley, the active synchronous pulley is connected to a passive synchronous pulley through a belt drive, a transmission shaft is installed at the center of the passive synchronous pulley, and the transmission component drives the waste cleaning and conveying bellows component to work through the transmission shaft.
[0011] Furthermore, cleaning brushes are provided above the inlet and outlet of the waste cleaning and conveying bellows component.
[0012] Furthermore, the air pressure pipeline component also includes a hose C, one end of the hose C is connected to the air duct outlet of the fan, the other end of the hose C is connected to an air outlet manifold, the air outlet manifold is provided with eight air outlets, one end of the air outlet manifold is connected to a hose D, one end of the hose D is connected to a hard pipe, and one end of the hard pipe is provided with a hard pipe outlet located below the waste cleaning and conveying bellows component.
[0013] Compared with the prior art, the utility model provides a waste cleaning machine for carton production line, which has the following beneficial effects:
[0014] 1. The waste stripping machine for carton production line integrates the frame components, waste stripping and conveying bellows components, transmission components and air pressure pipeline components to achieve efficient recycling and processing of waste paper. The waste stripping and conveying bellows components can move left and right on the linear guide rail to meet the production needs of different sizes and speeds. By using the air pressure system, the machine can not only effectively absorb and convey waste paper, but also blow away the debris through the positive pressure system to ensure the cleanliness of the printing press and the box gluer, thereby reducing the mechanical failure rate and improving production continuity.
[0015] 2. The waste cleaning machine for the carton production line achieves efficient and rapid cleaning of waste paper, significantly improving the overall efficiency and environmental standards of the production line, while reducing labor intensity and production costs. The application of this technology not only optimizes the workflow, but also brings significant economic and environmental benefits to carton production companies. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the wind pressure pipeline component in the utility model;
[0018] Figure 3It is a schematic diagram of the connection structure of the waste cleaning and conveying bellows component and the air pressure pipeline component in the utility model;
[0019] Figure 4 This is a schematic diagram of the connection structure of the reducer in the utility model;
[0020] Figure 5 It is a structural schematic diagram of the waste cleaning and conveying bellows component in the utility model.
[0021] In the figure: 1. Equipment frame; 2. Operation box; 3. Control box; 4. Guide shaft; 5. Linear guide; 6. Bellows plate; 7. Driving wheel; 8. Transmission shaft; 9. Support pulley; 10. Belt tensioner; 11. Perforated conveyor belt; 12. Order servo motor; 13. Reducer; 14. Driving sprocket; 15. Synchronous sprocket; 16. Tensioning sprocket; 17. Chain; 18. Main motor; 19. Driving synchronous pulley; 20. Passive synchronous pulley; 21. Cleaning brush; 22. Fan; 23. Hose A; 24. Inlet manifold; 25. Hose B; 26. Hose C; 27. Outlet manifold; 28. Hose D; 29. Hard pipe; 30. Hard pipe air outlet. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 The utility model discloses a waste stripping machine for carton production line, including a frame component, a waste stripping and conveying bellows component, a transmission component and an air pressure pipeline component. The frame component includes an equipment frame 1, a control electric box 3 is arranged on one side of the equipment frame 1, an operation box 2 is arranged on the surface of the equipment frame 1, a guide shaft 4 is arranged in the middle of the interior of the equipment frame 1, and a linear guide rail 5 is arranged above the guide shaft 4.
[0024] The waste cleaning and conveying bellows components are provided with five groups, and the five groups of waste cleaning and conveying bellows components are movably mounted on the frame component through the guide shaft 4 and the linear guide rail 5. The waste cleaning and conveying bellows components include a bellows plate 6, a transmission shaft 8 is provided on the bellows plate 6, a driving wheel 7 is provided on the surface of the transmission shaft 8, a perforated conveyor belt 11 is provided on the driving wheel 7 for transmission, a plurality of belt support rollers 9 are provided inside the perforated conveyor belt 11, and a belt tensioning wheel 10 is provided at one end inside the perforated conveyor belt 11.
[0025] A single-element servo motor 12 is also provided below the bellows plate 6 , and a reducer 13 is provided on the single-element servo motor 12 . A driving sprocket 14 , a synchronous sprocket 15 and a tensioning sprocket 16 are provided on the reducer 13 . The driving sprocket 14 , the synchronous sprocket 15 and the tensioning sprocket 16 are linked via a chain 17 .
[0026] The transmission component includes a main motor 18, and an active synchronous pulley 19 is connected to the output shaft of the main motor 18. The active synchronous pulley 19 is connected to the passive synchronous pulley 20 through a belt drive. A transmission shaft 8 is installed at the center of the passive synchronous pulley 20. The transmission component drives the waste cleaning and conveying bellows component to work through the transmission shaft 8.
[0027] The main motor 18 drives the passive synchronous pulley 20 to work through the active synchronous pulley 19, the transmission shaft 8 drives the five groups of waste removal conveying bellows components to rotate, and the parameters are adjusted through the reducer 13, so that the perforated conveyor belt 11 is driven.
[0028] The air pressure pipeline component includes a fan 22, the air duct inlet of the fan 22 is connected to a hose A23, one end of the hose A23 is connected to an air inlet manifold 24, one end of the air inlet manifold 24 is connected to a hose B25, one end of the hose B25 is connected to the bottom of the waste cleaning and conveying bellows component through a pipe mouth joint, and the cardboard is adsorbed on the perforated conveyor belt 11 for conveyance based on the negative pressure system.
[0029] When the negative pressure system is in use, air is discharged from the air duct inlet of the fan 22, and the wind pressure enters the waste removal and conveying bellows component through the hose A23, the air inlet manifold 24, and the hose B25, so that the perforated conveyor belt 11 can realize negative pressure adsorption cardboard conveying.
[0030] The air pressure pipeline component also includes a hose C26, one end of which is connected to the air duct outlet of the fan 22, and the other end of the hose C26 is connected to an air outlet manifold 27, and the air outlet manifold 27 is provided with eight air outlets. One end of the air outlet manifold 27 is connected to a hose D28, and one end of the hose D28 is connected to a hard pipe 29, and one end of the hard pipe 29 is provided with a hard pipe air outlet 30 located below the waste cleaning and conveying bellows component, so that debris is blown away based on the positive pressure system to ensure the cleanliness of the equipment.
[0031] When the positive pressure system is in use, the debris is blown away through the air duct outlet of the fan 22, the hose C26, the air outlet manifold 27, the hose D28, the hard pipe 29 and the hard pipe air outlet 30 to ensure the cleanliness of the equipment, thereby reducing the mechanical failure rate and improving production continuity.
[0032] Wherein, cleaning brushes 21 are arranged above the inlet and outlet of the waste cleaning and conveying bellows component to clean the waste paper.
[0033] In summary, the waste stripping system for carton production line has the following beneficial effects:
[0034] 1. The waste stripping machine for carton production line integrates the frame components, waste stripping and conveying bellows components, transmission components and air pressure pipeline components to achieve efficient recycling and processing of waste paper. The waste stripping and conveying bellows components can move left and right on the linear guide rail to meet the production needs of different sizes and speeds. By using the air pressure system, the machine can not only effectively absorb and convey waste paper, but also blow away the debris through the positive pressure system to ensure the cleanliness of the printing press and the box gluer, thereby reducing the mechanical failure rate and improving production continuity.
[0035] 2. The waste cleaning machine for the carton production line achieves efficient and rapid cleaning of waste paper, significantly improving the overall efficiency and environmental standards of the production line, while reducing labor intensity and production costs. The application of this technology not only optimizes the workflow, but also brings significant economic and environmental benefits to carton production companies.
[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A waste stripping machine for carton production line, comprising a frame component, a waste stripping and conveying bellows component, a transmission component and an air pressure pipeline component, characterized in that: The rack component comprises an equipment frame (1), a control box (3) is arranged on one side of the equipment frame (1), an operation box (2) is arranged on the surface of the equipment frame (1), a guide shaft (4) is arranged in the middle of the equipment frame (1), and a linear guide rail (5) is arranged above the guide shaft (4); The waste removal and conveying bellows component comprises a bellows plate (6), a transmission shaft (8) is arranged on the bellows plate (6), a driving wheel (7) is arranged on the surface of the transmission shaft (8), a perforated conveyor belt (11) is arranged on the driving wheel (7), a plurality of belt support wheels (9) are arranged inside the perforated conveyor belt (11), and a belt tensioning wheel (10) is arranged at one end inside the perforated conveyor belt (11); The air pressure pipeline component comprises a fan (22), the air duct inlet of the fan (22) is connected to a hose A (23), one end of the hose A (23) is connected to an air inlet manifold (24), one end of the air inlet manifold (24) is connected to a hose B (25), and one end of the hose B (25) is connected to the bottom of the waste removal and conveying bellows component through a pipe mouth joint.
2. A waste stripping machine for carton production line according to claim 1, characterized in that: The waste cleaning and conveying bellows components are provided in five groups, and the five groups of waste cleaning and conveying bellows components are all movably mounted on the frame component via guide shafts (4) and linear guide rails (5).
3. The waste stripping machine for carton production line according to claim 1, characterized in that: A single-piece servo motor (12) is also provided below the bellows plate (6), a reducer (13) is provided on the single-piece servo motor (12), a driving sprocket (14), a synchronous sprocket (15) and a tensioning sprocket (16) are provided on the reducer (13), and the driving sprocket (14), the synchronous sprocket (15) and the tensioning sprocket (16) are linked via a chain (17).
4. The waste stripping machine for carton production line according to claim 1, characterized in that: The transmission component comprises a main motor (18), an output shaft of the main motor (18) is connected to an active synchronous pulley (19), the active synchronous pulley (19) is connected to a passive synchronous pulley (20) via a belt drive, a transmission shaft (8) is installed at the center of the passive synchronous pulley (20), and the transmission component drives the waste cleaning and conveying bellows component to work via the transmission shaft (8).
5. The waste stripping machine for carton production line according to claim 1, characterized in that: Cleaning brushes (21) are provided above the inlet and outlet of the waste cleaning and conveying bellows component.
6. The waste stripping machine for carton production line according to claim 1, characterized in that: The air pressure pipeline component also includes a hose C (26), one end of which is connected to the air duct outlet of the fan (22), the other end of which is connected to an air outlet manifold (27), the air outlet manifold (27) being provided with eight air outlets, one end of which is connected to a hose D (28), one end of which is connected to a hard pipe (29), one end of which is provided with a hard pipe air outlet (30) located below the waste removal and conveying bellows component.