Conveyor capable of correcting deviation on line

Through the online deviation correction conveyor technology, the adjustment structure of the electric roller and driven roller, as well as the material flow guide and cleaner, the problem of conveyor belt deviation caused by uneven material in the conveyor is solved, and the conveying efficiency is improved and the Real-time correction and cleaning.

CN222347913UActive Publication Date: 2025-01-14ZHEJIANG JINGGONG NEW MATERIAL TECH
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Patent Information

Application Number
CN202420971889.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-14
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

During the material conveyor, existing conveyors are prone to distortion due to uneven material materials, which requires shutdown and adjustment, which affects the conveying efficiency.

Method used

设计了一种在线纠偏的输送机,采用电动滚筒和从动滚轮结合螺杆和摇臂手柄的调节结构,能够在运行过程中调节输送带位置,通过物料导流器和清扫器实现物料的导流 and clean to avoid conveyor belt offset.

Benefits of technology

It realizes the correction and adjustment of the conveyor belt without shutting down during the conveyor process, improves the conveyor efficiency, avoids the conveyor belt offset caused by material deviation, and cleans the conveyor belt.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222347913U_ABST
    Figure CN222347913U_ABST
Patent Text Reader

Abstract

The utility model discloses an online deviation rectifying conveyor, which belongs to the field of belt conveyors and comprises a conveying belt, an electric roller and a driven roller are respectively mounted at two ends of the conveying belt, an adjusting structure is mounted at the driven roller and comprises a screw rod, the driven roller is mounted on the screw rod through a bearing, and the screw rod is connected with the electric roller. A rocker arm handle is mounted at one end of the screw rod; the screw rod can be driven to rotate by shaking the handle, and then the position of the driven roller in the axial direction is adjusted, so that the position of the conveying belt is adjusted, the adjusting process can be carried out in the running process of the conveyor, and the defects that in the prior art, in the material conveying process of the conveyor, shutdown adjustment is needed after the conveying belt deviates, and the conveying efficiency is high are overcome. And the influence on the conveying efficiency is large.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyors, in particular to an online deviation-correcting conveyor. Background Art

[0002] With the development of society, the industrial level of mankind is constantly improving. In the process of industrial production and transportation, it is inevitable to use various conveyors. As a conveying device in various coal industries, mining industries, construction cement industries, solid waste treatment industries, etc., conveyors are used in the process of conveying various materials to play the role of more uniform and convenient transportation of materials. In the prior art, the conveyor relies on the weight and friction of the material to stay on the conveyor belt and transport it forward with the belt. However, when the material is uneven and cannot fall in the middle of the belt, or the material deviates during the transportation process, the existing conveyor belt will inevitably deviate, causing the material transportation to stagnate, and it needs to be stopped for manual adjustment, which affects the transportation efficiency.

[0003] For example, the "scraper conveyor for coal mine production" disclosed in the Chinese patent literature has a publication number of CN214778574U, which includes a shell, a feed port is installed on the upper surface of one end of the shell, and multiple groups of buffer plates arranged in a staggered and inclined manner are installed in the barrel of the feed port, and a discharge port is installed on the lower surface of the other end of the shell. Active wheels and driven wheels are movably installed on both sides of the inner cavity of the shell, and a conveyor belt is wound between the active wheel and the driven wheel. Multiple groups of scrapers are evenly installed on the conveyor belt, and the lower surface of the conveyor belt contacts multiple groups of buffer support devices. The buffer support device is fixed in the shell through a mounting plate. The buffer support device includes a support column, a spring, a roller and a roller support. The spring is arranged inside the support column, and the roller support is slidably installed in the support column and abuts against the spring. The roller is in sliding contact with the conveyor belt. The disadvantage of this patent is that during the operation of the conveyor belt, the conveyor belt may deviate due to uneven materials, and the conveyor belt needs to be stopped for adjustment, which affects the conveying efficiency. Utility Model Content

[0004] The utility model aims to overcome the problem in the prior art that, in the process of conveying materials, the conveyor belt needs to be stopped for adjustment after deviation, which has a great impact on the conveying efficiency. An online deviation-correcting conveyor is provided, which can correct the conveyor belt deviation more quickly, thereby improving the conveying efficiency.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The utility model discloses an online deviation-correcting conveyor, comprising a conveyor belt, wherein two ends of the conveyor belt are respectively provided with an electric roller and a driven roller, an adjusting structure is provided at the driven roller, the adjusting structure comprises a screw rod, the driven roller is provided on the screw rod through a bearing, and a rocker handle is provided on one end of the screw rod.

[0007] In the present application, by shaking the handle, the screw can be driven to rotate, and then the position of the driven roller in the axial direction can be adjusted, so as to complete the adjustment of the conveyor belt position. By adjusting the driven roller instead of directly moving the conveyor belt, the adjustment process can be carried out during the operation of the conveyor, and the adjustment process will not affect the conveying process of the conveyor, thereby improving the conveying efficiency.

[0008] Preferably, driven roller brackets are provided on both sides of the driven roller.

[0009] Preferably, an elastic dust cover is installed between the rocker handle and the driven roller bracket. The elastic dust cover can play a dustproof effect, and prevent the rocker handle and the screw from getting stuck due to dust accumulation during long-term use.

[0010] Preferably, the driven roller bracket is further provided with a dustproof protective shell, and the end of the screw rod away from the rocker handle is pressed in the dustproof protective shell. The dustproof protective shell can play a dustproof effect, avoiding the screw rod from getting stuck due to dust accumulation during long-term use.

[0011] Preferably, a threaded hole is provided on the driven roller bracket, and the screw is a double-headed screw.

[0012] Preferably, the present application also includes a material deflector, which includes an adjustment support and an adjustment push rod. Two deflector plates are mounted on the adjustment support, and the two deflector plates are rotatably connected to each other, one of the deflector plates is also rotatably connected to the adjustment push rod, and the other deflector plate is also rotatably connected to the adjustment support. By moving the adjustment push rod, the inclination angle of the deflector plate can be adjusted, thereby forming a limit opening on the conveyor belt, pushing the material to the middle position of the conveyor belt, and realizing the diversion and deviation correction of the material.

[0013] Preferably, the material deflector further comprises a fixed support and a bracket, the adjusting support is rotatably connected to the fixed support, and the bracket is located below the adjusting support. Through this mechanism, the adjusting support can be raised from the bracket by rotation, so as to deal with the situation that the material is stuck at the deflector.

[0014] Preferably, a diversion control handle abutting against the adjusting push rod is also installed on the fixed support.

[0015] Preferably, the present application further comprises a tail wheel space cleaner installed below the conveyor belt.

[0016] Preferably, the present application further comprises a spring sweeper installed at the electric roller.

[0017] Therefore, the utility model has the following beneficial effects: (1) the conveyor belt can be rectified and adjusted during its operation without stopping the machine, thereby improving the conveying efficiency; (2) the material can be rectified during the conveying process to prevent the offset material from causing the conveyor belt to deviate; (3) the conveyor belt can be cleaned. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a structural schematic diagram of the regulating structure of the utility model.

[0020] Figure 3 The utility model is a structural schematic diagram of the tail wheel space cleaner.

[0021] Figure 4 The utility model is a structural schematic diagram of the spring sweeper.

[0022] Figure 5 It is a schematic top view of the material deflector of the second embodiment of the utility model.

[0023] Figure 6 It is a front view schematic diagram of the material deflector of the third embodiment of the present utility model.

[0024] In the figure: conveying platform 1 electric roller 2 driven roller 3 screw 4 driven roller bracket 5 threaded hole 6 dust protection shell 7 elastic dust protection sleeve 8 bearing 9 tail wheel space cleaner 10 spring cleaner 11 adjustment support 12 adjustment push rod 13 guide plate 14 fixed support 15 bracket 16 guide control handle 17. DETAILED DESCRIPTION

[0025] The present invention will be further described below in conjunction with the accompanying drawings and specific implementation methods.

[0026] Embodiment 1, as Figure 1-2 As shown, an online deviation-correcting conveyor includes a conveyor belt installed on a conveying platform 1. The conveying platform 1 is in a curved shape with a gradually decreasing height. The bottom of the conveying platform 1 is supported by a plurality of support columns of different heights.

[0027] The conveyor belt is provided with a motorized roller 2 and a driven roller 3 at both ends. A plurality of rollers are provided between the motorized roller 2 and the driven roller 3 along the length direction of the conveying platform 1, and the conveyor belt passes through the motorized roller 2, the rollers, and the driven roller 3 to transport materials. The motorized roller 2 is driven to rotate by a motor, and the driven roller 3 and the rollers are rotated by friction with the conveyor belt.

[0028] The driven roller 3 is installed with an adjustment structure, which includes a screw rod 4. The driven roller 3 is installed on the screw rod 4 through a bearing 9. A rocker handle is installed on one end of the screw rod 4. Driven roller brackets 5 are provided on both sides of the driven roller. The driven roller brackets 5 on both sides are each provided with a threaded hole 6. The screw rod 4 is a double-headed screw rod 4, and the left and right threaded parts of the double-headed screw rod 4 are threadedly matched with the threaded holes 6 on the two driven roller brackets 5. Figure 2 The direction shown is used for explanation. A dustproof protective shell 7 is installed on the part of the screw rod 4 located on the left side of the left driven roller bracket 5. The dustproof protective shell 7 is fixed to the driven roller bracket 5 by bolt connection or welding. A non-through cavity on the left side is provided in the dustproof protective shell 7. The cavity is used to accommodate the left end of the screw rod 4 and provide a margin for the left and right movement of the screw rod 4. The screw rod 4 is located on the right side of the right driven roller bracket 5, and an elastic dustproof protective cover 8 is installed at the position between the driven roller bracket 5 and the rocker handle. The elastic dustproof protective cover 8 can be a bellows or other hollow structure with axial elasticity.

[0029] The distance between the left and right driven roller brackets 5 is greater than the width of the driven roller 3, thereby leaving a margin for the left and right movement of the driven roller 3. Two bearings 9 are installed between the screw 4 and the driven roller 3, and the two bearings 9 are distributed at the left and right ends of the driven roller 3.

[0030] When the rocker handle is shaken, the screw rod 4 rotates accordingly. Due to the cooperation with the threaded hole 6, the screw rod 4 moves left or right according to the direction of the handle shaking, thereby driving the driven roller 3 and the conveyor belt to move, thereby realizing the conveyor belt correction without affecting the conveying process.

[0031] The conveying platform 1 is also equipped with a tail wheel gap cleaner 10 near the driven roller, and the tail wheel gap cleaner 10 includes a cleaning brush abutting against the lower side of the conveyor belt. A spring cleaner 11 is also installed below the electric roller, and the spring cleaner 11 includes a spring cleaning brush abutting against the conveyor belt on the electric roller, and the spring cleaning brush ensures contact with the conveyor belt under the action of elastic force.

[0032] The driven roller bracket 5 is installed on the tensioning structure, and the tensioning structure can achieve the tensioning of the conveyor belt by adjusting the position of the driven roller bracket 5.

[0033] Embodiment 2, as Figure 1-3 As shown, an online deviation-correcting conveyor includes a conveyor belt installed on a conveying platform 1. The conveying platform 1 is in a curved shape with a gradually decreasing height. The bottom of the conveying platform 1 is supported by a plurality of support columns of different heights.

[0034] The conveyor belt is provided with a motorized roller 2 and a driven roller 3 at both ends. A plurality of rollers are provided between the motorized roller 2 and the driven roller 3 along the length direction of the conveying platform 1, and the conveyor belt passes through the motorized roller 2, the rollers, and the driven roller 3 to transport materials. The motorized roller 2 is driven to rotate by a motor, and the driven roller 3 and the rollers are rotated by friction with the conveyor belt.

[0035] The driven roller 3 is installed with an adjustment structure, which includes a screw rod 4. The driven roller 3 is installed on the screw rod 4 through a bearing 9. A rocker handle is installed on one end of the screw rod 4. Driven roller brackets 5 are provided on both sides of the driven roller. The driven roller brackets 5 on both sides are each provided with a threaded hole 6. The screw rod 4 is a double-headed screw rod 4, and the left and right threaded parts of the double-headed screw rod 4 are threadedly matched with the threaded holes 6 on the two driven roller brackets 5. Figure 2 The direction shown is used for explanation. A dustproof protective shell 7 is installed on the part of the screw rod 4 located on the left side of the left driven roller bracket 5. The dustproof protective shell 7 is fixed to the driven roller bracket 5 by bolt connection or welding. A non-through cavity on the left side is provided in the dustproof protective shell 7. The cavity is used to accommodate the left end of the screw rod 4 and provide a margin for the left and right movement of the screw rod 4. The screw rod 4 is located on the right side of the right driven roller bracket 5, and an elastic dustproof protective cover 8 is installed at the position between the driven roller bracket 5 and the rocker handle. The elastic dustproof protective cover 8 can be a bellows or other hollow structure with axial elasticity.

[0036] The distance between the left and right driven roller brackets 5 is greater than the width of the driven roller 3, thereby leaving a margin for the left and right movement of the driven roller 3. Two bearings 9 are installed between the screw 4 and the driven roller 3, and the two bearings 9 are distributed at the left and right ends of the driven roller 3.

[0037] When the rocker handle is shaken, the screw rod 4 rotates accordingly. Due to the cooperation with the threaded hole 6, the screw rod 4 moves left or right according to the direction of the handle shaking, thereby driving the driven roller 3 and the conveyor belt to move, thereby realizing the conveyor belt correction without affecting the conveying process.

[0038] Two material deflectors are also installed on the conveying platform 1, and the material deflectors include two adjustment supports 12 and adjustment push rods 13 respectively arranged on both sides of the conveyor belt. Two guide plates 14 are installed on the adjustment support 12, and the two guide plates 14 are rotatably connected through a rotating shaft in the vertical direction, one of the guide plates 14 is also rotatably connected to the adjustment push rod 13 through a rotating shaft in the vertical direction, and the other guide plate 14 is also rotatably connected to the adjustment support 12 through a rotating shaft in the vertical direction. Both ends of the rotating shaft between the guide plate 14 and the adjustment push rod 13 are installed in the limiting groove of the adjustment support 12, and the limiting groove is arranged along the conveying direction of the conveyor belt, so that the rotating shaft can only move in the conveying direction of the conveyor belt.

[0039] by Figure 3 As illustrated in the direction shown, when the adjusting push rod 13 is pushed horizontally, for example, when the adjusting push rod 13 is pushed to the right, the angle between the two guide plates 14 becomes smaller, thereby increasing the projected area of ​​the guide plates 14 in the conveying direction of the conveyor belt, thereby making the opening of the limit port of the guide plate 14 smaller, thereby guiding the material and concentrating the material in the middle position of the conveyor belt.

[0040] The conveying platform 1 is also equipped with a tail wheel gap cleaner 10 near the driven roller, and the tail wheel gap cleaner 10 includes a cleaning brush abutting against the lower side of the conveyor belt. A spring cleaner 11 is also installed below the electric roller, and the spring cleaner 11 includes a spring cleaning brush abutting against the conveyor belt on the electric roller, and the spring cleaning brush ensures contact with the conveyor belt under the action of elastic force.

[0041] The driven roller bracket 5 is installed on the tensioning structure, and the tensioning structure can achieve the tensioning of the conveyor belt by adjusting the position of the driven roller bracket 5.

[0042] Embodiment three, as Figure 1-4 As shown, an online deviation-correcting conveyor includes a conveyor belt installed on a conveying platform 1. The conveying platform 1 is in a curved shape with a gradually decreasing height. The bottom of the conveying platform 1 is supported by a plurality of support columns of different heights.

[0043] The conveyor belt is provided with a motorized roller 2 and a driven roller 3 at both ends. A plurality of rollers are provided between the motorized roller 2 and the driven roller 3 along the length direction of the conveying platform 1, and the conveyor belt passes through the motorized roller 2, the rollers, and the driven roller 3 to transport materials. The motorized roller 2 is driven to rotate by a motor, and the driven roller 3 and the rollers are rotated by friction with the conveyor belt.

[0044] The driven roller 3 is installed with an adjustment structure, which includes a screw rod 4. The driven roller 3 is installed on the screw rod 4 through a bearing 9. A rocker handle is installed on one end of the screw rod 4. Driven roller brackets 5 are provided on both sides of the driven roller. The driven roller brackets 5 on both sides are each provided with a threaded hole 6. The screw rod 4 is a double-headed screw rod 4, and the left and right threaded parts of the double-headed screw rod 4 are threadedly matched with the threaded holes 6 on the two driven roller brackets 5. Figure 2 The direction shown is used for explanation. A dustproof protective shell 7 is installed on the part of the screw rod 4 located on the left side of the left driven roller bracket 5. The dustproof protective shell 7 is fixed to the driven roller bracket 5 by bolt connection or welding. A non-through cavity on the left side is provided in the dustproof protective shell 7. The cavity is used to accommodate the left end of the screw rod 4 and provide a margin for the left and right movement of the screw rod 4. The screw rod 4 is located on the right side of the right driven roller bracket 5, and an elastic dustproof protective cover 8 is installed at the position between the driven roller bracket 5 and the rocker handle. The elastic dustproof protective cover 8 can be a bellows or other hollow structure with axial elasticity.

[0045] The distance between the left and right driven roller brackets 5 is greater than the width of the driven roller 3, thereby leaving a margin for the left and right movement of the driven roller 3. Two bearings 9 are installed between the screw 4 and the driven roller 3, and the two bearings 9 are distributed at the left and right ends of the driven roller 3.

[0046] When the rocker handle is shaken, the screw rod 4 rotates accordingly. Due to the cooperation with the threaded hole 6, the screw rod 4 moves left or right according to the direction of the handle shaking, thereby driving the driven roller 3 and the conveyor belt to move, thereby realizing the conveyor belt correction without affecting the conveying process.

[0047] Two material deflectors are also installed on the conveying platform 1, and the material deflectors include two adjustment supports 12 and adjustment push rods 13 respectively arranged on both sides of the conveyor belt. Two guide plates 14 are installed on the adjustment support 12, and the two guide plates 14 are rotatably connected through a rotating shaft in the vertical direction, one of the guide plates 14 is also rotatably connected to the adjustment push rod 13 through a rotating shaft in the vertical direction, and the other guide plate 14 is also rotatably connected to the adjustment support 12 through a rotating shaft in the vertical direction. Both ends of the rotating shaft between the guide plate 14 and the adjustment push rod 13 are installed in the limiting groove of the adjustment support 12, and the limiting groove is arranged along the conveying direction of the conveyor belt, so that the rotating shaft can only move in the conveying direction of the conveyor belt.

[0048] by Figure 3As illustrated in the direction shown, when the adjusting push rod 13 is pushed horizontally, for example, when the adjusting push rod 13 is pushed to the right, the angle between the two guide plates 14 becomes smaller, thereby increasing the projected area of ​​the guide plates 14 in the conveying direction of the conveyor belt, thereby making the opening of the limit port of the guide plate 14 smaller, thereby guiding the material and concentrating the material in the middle position of the conveyor belt.

[0049] The material deflector further includes a fixed support 15 and a bracket 16, the adjustment support 12 is rotatably connected to the fixed support 15, and the bracket 16 is located below the adjustment support 12. A deflection control handle 17 is also installed on the fixed support to abut against the adjustment push rod 13. The abutment position of the deflection control handle 17 and the adjustment push rod 13 and the adjustment support 12 are respectively located on both sides of the fixed support 15.

[0050] by Figure 4 By turning the diversion control handle 17 counterclockwise, the left end of the adjustment push rod 13 can be pressed downward, so that the adjustment support 12 is flipped upward, so that the limiting effect of the guide plate 14 is lost, and the materials on the conveyor belt are quickly released and unblocked. When the diversion control handle 17 is reset, since the center of gravity of the adjustment support 12 and the adjustment push rod 13 is located on the right side of the fixed support 15, the adjustment support 12 will fall onto the bracket 16 under the action of gravity.

[0051] The conveying platform 1 is also equipped with a tail wheel gap cleaner 10 near the driven roller, and the tail wheel gap cleaner 10 includes a cleaning brush abutting against the lower side of the conveyor belt. A spring cleaner 11 is also installed below the electric roller, and the spring cleaner 11 includes a spring cleaning brush abutting against the conveyor belt on the electric roller, and the spring cleaning brush ensures contact with the conveyor belt under the action of elastic force.

[0052] The driven roller bracket 5 is installed on the tensioning structure, and the tensioning structure can achieve the tensioning of the conveyor belt by adjusting the position of the driven roller bracket 5.

Claims

1. An online deviation-correcting conveyor, characterized in that: It includes a conveyor belt, wherein an electric roller and a driven roller are respectively installed at both ends of the conveyor belt, an adjusting structure is installed at the driven roller, and the adjusting structure includes a screw rod, the driven roller is installed on the screw rod through a bearing, and a rocker handle is installed on one end of the screw rod.

2. The conveyor with online deviation correction according to claim 1 is characterized in that: Driven roller brackets are provided on both sides of the driven roller.

3. The conveyor with online deviation correction according to claim 2 is characterized in that: An elastic dust cover is installed between the rocker arm handle and the driven roller bracket.

4. The conveyor with online deviation correction according to claim 2 is characterized in that: The driven roller bracket is also provided with a dustproof protective shell, and the end of the screw rod away from the rocker handle is pressed in the dustproof protective shell.

5. The conveyor with online deviation correction according to claim 2 is characterized in that: The driven roller bracket is provided with a threaded hole, and the screw rod is a double-headed screw rod.

6. The conveyor with online deviation correction according to claim 1 is characterized in that: It also includes a material deflector, which includes an adjusting support and an adjusting push rod. Two guide plates are installed on the adjusting support. The two guide plates are rotatably connected to each other, one of the guide plates is also rotatably connected to the adjusting push rod, and the other guide plate is also rotatably connected to the adjusting support.

7. The conveyor with online deviation correction according to claim 6 is characterized in that: The material deflector also includes a fixed support and a bracket. The adjustable support is rotatably connected to the fixed support, and the bracket is located below the adjustable support.

8. The conveyor with online deviation correction according to claim 7 is characterized in that: The fixed support is also provided with a flow diversion control handle which abuts against the adjusting push rod.

9. An online deviation-correcting conveyor according to any one of claims 1 to 8, characterized in that: Also included is a tail wheel gap cleaner installed under the conveyor belt.

10. An online deviation-correcting conveyor according to any one of claims 1 to 8, characterized in that: Also included is a spring cleaner mounted at the motorized roller.