Cover plate feeding device

By using multiple transfer conveyor belt peaceful moving force units in the cover plate loading device, seamless docking and parallel operation are achieved, the problem of insufficient continuity of traditional loading methods is solved, and production efficiency and product quality are improved. Avoid production line waiting and delays in handling defective products.

CN222348148UActive Publication Date: 2025-01-14HUIZHOU YILING INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421269578.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-01-14
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The traditional cover plate loading method has insufficient continuity, which leads to frequent wait phenomena during the loading process, affecting production efficiency and resource utilization.

Method used

A cover plate loading device is designed, using multiple transfer conveyor belt peaceful moving force units, and through precise regulation, the transfer conveyor belt and the loading conveyor belt achieve seamless connection, and the material collection robot arm and the transfer dumping mechanism are coordinated. Operation, realize parallel operation, avoid idle waiting in the production line, and detect and identify defective products through CCD cameras.

Benefits of technology

It significantly improves the loading speed and the continuity and stability of the production line, reduces production cycle and delays in handling defective products, and improves overall production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cover plate feeding device which comprises a material taking mechanical arm, a transfer material storage mechanism located beside the material taking mechanical arm, a feeding conveying belt connected with the transfer material storage mechanism and a material receiving rotary disc connected with the feeding conveying belt. The transfer storage mechanism comprises a transfer base, a linear guide rail arranged on the transfer base, a sliding base installed on the linear guide rail, a translation power unit driving the sliding base to move and a plurality of transfer conveying belts arranged on the sliding base. A plurality of transfer conveying belts are ingeniously configured, the positions of the conveying belts can be flexibly adjusted through accurate regulation and control of the translation power unit, and seamless butt joint of the conveying belts and the feeding conveying belt is guaranteed. By means of the design, the embarrassing situation of feeding waiting is effectively avoided, the feeding speed is remarkably increased, and the production takt is more compact and efficient. Idle waiting of the production line is avoided, and continuity and stability of the feeding process are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of battery cover plate feeding, in particular to a cover plate feeding device. Background Art

[0002] The traditional way of loading cover sheets has the problem of insufficient continuity, which leads to frequent waiting during the loading process. This waiting not only makes the production line idle, but also directly affects the overall production efficiency and causes waste of resources. Therefore, it is necessary to optimize and improve the traditional loading method to improve the continuity and overall efficiency of the production line. Utility Model Content

[0003] In view of this, the utility model provides a loading device for cover plates, which solves the problem of temporary storage and transportation during the loading process. The mechanism is cleverly equipped with multiple transfer conveyor belts. Through the precise regulation of the translational power unit, the position of each conveyor belt can be flexibly adjusted to ensure that they are seamlessly connected with the loading conveyor belt. This design effectively avoids the embarrassing situation of waiting for loading, significantly improves the loading speed, and makes the production rhythm more compact and efficient. It not only avoids the idle waiting of the production line, but also ensures the continuity and stability of the loading process.

[0004] The purpose of the utility model is achieved through the following technical solutions:

[0005] A loading device for a cover plate comprises a material picking robot arm, a transfer storage mechanism located next to the material picking robot arm, a loading conveyor belt connected to the transfer storage mechanism, and a material receiving turntable connected to the loading conveyor belt. The transfer storage mechanism comprises a transfer base, a linear guide rail arranged on the transfer base, a slide seat installed on the linear guide rail, a translational power unit driving the slide seat to move, and multiple transfer conveyor belts arranged on the slide seat.

[0006] The design of the transfer storage mechanism is unique and perfectly solves the problem of temporary storage and transportation during the loading process. The mechanism is cleverly equipped with multiple transfer conveyor belts. Through the precise control of the horizontal power unit, the position of each conveyor belt can be flexibly adjusted to ensure that they are seamlessly connected with the loading conveyor belt. This design effectively avoids the embarrassing situation of waiting for loading, significantly improves the loading speed, and makes the production cycle more compact and efficient. In actual operation, the reclaiming robot arm and the transfer storage mechanism work together to achieve efficient assembly line production. When the reclaiming robot arm grabs the cover from the cover silo and places it on a transfer conveyor belt, other idle transfer conveyor belts can be quickly moved to the side of the loading conveyor belt to prepare to receive the next batch of covers. This parallel operation method not only avoids the idle waiting of the production line, but also ensures the continuity and stability of the loading process.

[0007] Preferably, the plurality of transfer conveyor belts are arranged side by side and parallel to the loading conveyor belt, and the plurality of transfer conveyor belts can be respectively connected to the loading conveyor belt under the driving of the translational power unit.

[0008] Preferably, the number of the transfer conveyor belts is 4, and the material-grabbing robot arm can clamp two rows of cover plates at a time and place them in two transfer conveyor belts at the same time.

[0009] The number of transfer conveyor belts is set to 4, which not only provides sufficient temporary storage space, but also ensures the continuity and efficiency of the production process. At the same time, the material-retrieving robot arm can clamp two rows of cover plates at a time and place them on two transfer conveyor belts at the same time. This design significantly improves the efficiency of material retrieval, reduces the number of movements of the robot arm, and thus shortens the production cycle.

[0010] Preferably, a detection mechanism is provided in the middle section of the feeding conveyor belt, and the detection mechanism includes a base body, a CCD camera arranged on the base body and used to take pictures and detect the cover plates in the feeding conveyor belt, a picking component for picking up the cover plates from the feeding conveyor belt, and an NG storage conveyor belt for storing defective products.

[0011] The detection mechanism set in the middle section of the feeding conveyor belt is a manifestation of the intelligent device. By taking pictures of the cover plate with a CCD camera, defective products can be accurately identified to ensure that only qualified covers can enter the next process. This design not only improves product quality, but also reduces production delays and waste caused by defective products in subsequent processes.

[0012] Preferably, the material picking assembly includes a material picking seat, a material picking motor arranged on the material picking seat, a material picking swing arm driven to rotate by the material picking motor, a material picking bracket connected to the material picking swing arm, and a material picking suction cup connected to the material picking bracket.

[0013] The clever design of the retrieving assembly makes the handling of defective products more efficient. The retrieving motor drives the retrieving swing arm to rotate, thereby driving the retrieving bracket and the retrieving suction cup to move, accurately picking up defective products from the feeding conveyor belt and placing them on the NG storage conveyor belt. This process is highly automated, reducing manual intervention and improving the efficiency of handling defective products.

[0014] Preferably, the material taking swing arm is dug with an oblong hole, the material taking bracket is connected with a limiting shaft, and the limiting shaft is passed through the oblong hole.

[0015] The oblong hole dug on the reclaiming swing arm is combined with the limit shaft on the reclaiming bracket to form a unique and effective connection method. This design not only ensures a stable connection between the reclaiming swing arm and the reclaiming bracket, but also enables the reclaiming bracket to move flexibly under the drive of the reclaiming swing arm to achieve accurate reclaiming.

[0016] Preferably, the material taking base is further provided with a limiting plate, a limiting C-shaped groove is dug in the limiting plate, the limiting shaft is connected through the limiting C-shaped groove, the material taking base is provided with a transverse linear guide rail, a transverse slider is slidably connected to the transverse linear guide rail, the transverse slider is connected to the longitudinal slider and moves synchronously with the longitudinal slider, and the material taking bracket is provided with a longitudinal linear guide rail, and the longitudinal slider can move along the longitudinal linear guide rail.

[0017] The limiting plate provided on the material taking base and the limiting C-shaped groove dug in the limiting plate provide additional support and guidance for the limiting shaft. This design not only enhances the structural stability of the material taking assembly but also ensures the accuracy and reliability of the limiting shaft during movement. The shape of the limiting C-shaped groove matches that of the limiting shaft, enabling the limiting shaft to move smoothly within the groove while restricting its movement range and direction, ensuring the precision and efficiency of the material taking action. At the same time, the design of the long circular hole allows the limiting shaft to move within a certain range, enabling the material taking bracket to move along the direction of the C-shaped groove.

[0018] Preferably, the feeding conveyor belt is driven to move by a feeding conveying power unit.

[0019] The feeding conveyor belt is driven to move by a feeding conveying power unit, ensuring the stable and continuous conveyance of the cover plates. This design not only improves the feeding efficiency but also guarantees the smooth operation of the production line. By precisely controlling the output of the feeding conveying power unit, the feeding speed and rhythm can be accurately adjusted to meet different production requirements.

[0020] Preferably, the transfer conveyor belt is driven to move by a transfer conveying power unit.

[0021] The transfer conveyor belt is driven to move by a transfer conveying power unit, enabling the transfer storage mechanism to flexibly and quickly adjust the positions and states of the conveyor belts. This design not only improves the flexibility of the transfer storage mechanism but also ensures the stability and reliability of the cover plates during conveyance. By precisely controlling the output of the transfer conveying power unit, the moving speed and position of the transfer conveyor belt can be accurately controlled to meet the requirements of different production scenarios.

[0022] Preferably, the NG storage conveyor belt is driven to move by an NG storage conveying power unit.

[0023] The NG storage conveyor belt is driven to move by an NG storage conveying power unit, realizing the automatic collection and handling of defective products. This design not only reduces manual intervention but also improves the efficiency of defective product handling. By precisely controlling the output of the NG storage conveying power unit, defective products can be timely and accurately conveyed to the designated position for subsequent handling and analysis.

[0024] The beneficial effects of the present utility model compared with the prior art are:

[0025] The feeding device of the cover plate of the utility model has a unique design of the transfer storage mechanism, which perfectly solves the problem of temporary storage and transportation during the feeding process. The mechanism is cleverly equipped with multiple transfer conveyor belts. Through the precise control of the translational power unit, the position of each conveyor belt can be flexibly adjusted to ensure that they are seamlessly connected with the feeding conveyor belt. This design effectively avoids the embarrassing situation of waiting for feeding, significantly improves the feeding speed, and makes the production rhythm more compact and efficient. In actual operation, the material-retrieving robot arm and the transfer storage mechanism work together to achieve efficient assembly line production. When the material-retrieving robot arm grabs the cover plate from the cover plate silo and places it on a transfer conveyor belt, other idle transfer conveyor belts can be quickly moved to the side of the feeding conveyor belt to prepare to receive the next batch of cover plates. This parallel operation method not only avoids the idle waiting of the production line, but also ensures the continuity and stability of the feeding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a structural diagram of a loading device for a cover plate according to an embodiment of the utility model.

[0028] Figure 2 for Figure 1 Magnified view of area A.

[0029] Figure 3 This is a structural diagram of a cover plate loading device from another perspective of an embodiment of the utility model.

[0030] Figure 4 for Figure 3 Magnified view of area B. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.

[0032] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0033] It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. In the description of the embodiments of the present application, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", etc. is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the application product is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0034] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.

[0035] The technical solution in this application will be described below in conjunction with the accompanying drawings.

[0036] The present embodiment provides a loading device for a cover plate, comprising a material picking robot arm 10, a transfer material storage mechanism 20 located next to the material picking robot arm 10, a loading conveyor belt 30 connected to the transfer material storage mechanism 20, and a material receiving turntable 40 connected to the loading conveyor belt 30. The transfer material storage mechanism 20 comprises a transfer base 21, a linear guide rail 22 arranged on the transfer base 21, a slide 23 installed on the linear guide rail 22, a translational power unit driving the slide 23 to move, and a plurality of transfer conveyor belts 24 arranged on the slide 23.

[0037] The design of the transfer storage mechanism 20 is ingenious, which perfectly solves the problem of temporary storage and transportation during the loading process. The mechanism is cleverly equipped with multiple transfer conveyor belts 24. Through the precise control of the translational power unit, the position of each conveyor belt can be flexibly adjusted to ensure that they are seamlessly connected with the loading conveyor belt 30. This design effectively avoids the embarrassing situation of waiting for loading, significantly improves the loading speed, and makes the production rhythm more compact and efficient. In actual operation, the material picking robot arm 10 and the transfer storage mechanism 20 work together to achieve efficient assembly line production. When the material picking robot arm 10 grabs the cover from the cover bin and places it on a transfer conveyor belt 24, other idle transfer conveyor belts 24 can be quickly moved to the side of the loading conveyor belt 30 to prepare to receive the next batch of cover. This parallel operation method not only avoids the idle waiting of the production line, but also ensures the continuity and stability of the loading process.

[0038] In this embodiment, the plurality of transfer conveyor belts 24 are arranged side by side and parallel to the loading conveyor belt 30 . The plurality of transfer conveyor belts 24 can be respectively connected to the loading conveyor belt 30 under the driving of the translation power unit.

[0039] In this embodiment, the number of the transfer conveyor belts 24 is four, and the material taking robot arm 10 can clamp two rows of cover plates at a time and place them in two transfer conveyor belts 24 at the same time.

[0040] The number of transfer conveyor belts 24 is set to 4, which not only provides sufficient temporary storage space, but also ensures the continuity and efficiency of the production process. At the same time, the material-retrieving robot arm 10 can clamp two rows of cover plates at a time and place them in two transfer conveyor belts 24 at the same time. This design significantly improves the efficiency of material retrieving, reduces the number of movements of the robot arm, and thus shortens the production cycle.

[0041] In this embodiment, a detection mechanism 50 is provided in the middle section of the feeding conveyor belt 30, and the detection mechanism 50 includes a base body 51, a CCD camera 52 arranged on the base body 51 and used to take pictures and detect the cover plate in the feeding conveyor belt 30, a picking component 60 for picking up the cover plate from the feeding conveyor belt 30, and an NG storage conveyor belt 53 for storing defective products.

[0042] The detection mechanism 50 set in the middle section of the feeding conveyor belt 30 is a manifestation of the intelligent device. By taking pictures of the cover plate through the CCD camera 52, defective products can be accurately identified to ensure that only qualified cover plates can enter the next process. This design not only improves product quality, but also reduces production delays and waste caused by defective products in subsequent processes.

[0043] In this embodiment, the material taking assembly 60 includes a material taking base 61, a material taking motor 62 arranged on the material taking base 61, a material taking swing arm 63 driven by the material taking motor 62 to rotate, a material taking support 64 connected to the material taking swing arm 63, and a material taking suction cup 65 connected to the material taking support 64.

[0044] The ingenious design of the material taking assembly 60 makes the handling of defective products more efficient. The material taking motor 62 drives the material taking swing arm 63 to rotate, thereby driving the material taking support 64 and the material taking suction cup 65 to move, precisely picking up defective products from the feeding conveyor belt 30 and placing them on the NG storage conveyor belt 53. This process has a high degree of automation, reduces manual intervention, and improves the efficiency of handling defective products.

[0045] In this embodiment, an oblong hole 66 is dug in the material taking swing arm 63, a limiting shaft 67 is connected to the material taking support 64, and the limiting shaft 67 is inserted through the oblong hole 66.

[0046] The combination of the oblong hole 66 dug in the material taking swing arm 63 and the limiting shaft 67 on the material taking support 64 forms a unique and effective connection method. This design not only ensures the stable connection between the material taking swing arm 63 and the material taking support 64, but also enables the material taking support 64 to move flexibly under the drive of the material taking swing arm 63 to achieve precise material taking.

[0047] In this embodiment, the material taking base 61 is further provided with a limiting plate 68, a limiting C-shaped groove 69 is dug in the limiting plate 68, the limiting shaft 67 is connected through the limiting C-shaped groove 69, the material taking base 61 is provided with a transverse linear guide 610, a transverse slider 611 is slidably connected to the transverse linear guide 610, the transverse slider 611 is connected to a longitudinal slider 612 and moves synchronously with the longitudinal slider 612, and the material taking support 64 is provided with a longitudinal linear guide, and the longitudinal slider 612 can move along the longitudinal linear guide.

[0048] The limiting plate 68 provided on the material taking base 61 and the limiting C-shaped groove 69 dug in the limiting plate 68 provide additional support and guidance for the limiting shaft 67. This design not only enhances the structural stability of the material taking assembly 60, but also ensures the accuracy and reliability of the limiting shaft 67 during movement. The shape of the limiting C-shaped groove 69 matches that of the limiting shaft 67, enabling the limiting shaft 67 to move smoothly in the groove while restricting its movement range and direction, ensuring the precision and efficiency of the material taking action. At the same time, the design of the oblong hole 66 allows the limiting shaft 67 to move within a certain range, so that the material taking support 64 can move along the direction of the C-shaped groove.

[0049] In this embodiment, the feeding conveyor belt 30 is driven to move by a feeding conveying power unit.

[0050] The feeding conveyor belt 30 is driven by the feeding conveying power unit to ensure the stable and continuous conveying of the cover. This design not only improves the feeding efficiency, but also ensures the smooth operation of the production line. By accurately controlling the output of the feeding conveying power unit, the feeding speed and rhythm can be accurately adjusted to meet different production needs.

[0051] In this embodiment, the transfer conveyor belt 24 is driven to move by a transfer conveying power unit.

[0052] The transfer conveyor belt 24 is driven to move by the transfer conveying power unit, so that the transfer storage mechanism 20 can flexibly and quickly adjust the position and state of each conveyor belt. This design not only improves the flexibility of the transfer storage mechanism 20, but also ensures the stability and reliability of the cover during the conveying process. By accurately controlling the output of the transfer conveying power unit, the moving speed and position of the transfer conveyor belt 24 can be accurately controlled to meet the needs of different production scenarios.

[0053] In the present embodiment, the NG storage conveyor belt 53 is driven to move by an NG storage conveyor power unit.

[0054] The NG storage conveyor belt 53 is driven by the NG storage conveying power unit to automatically collect and process defective products. This design not only reduces manual intervention, but also improves the efficiency of defective product processing. By accurately controlling the output of the NG storage conveying power unit, it can ensure that defective products are transported to the designated location in a timely and accurate manner, which is convenient for subsequent processing and analysis.

[0055] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cover plate feeding device, characterized in that: It includes a material-taking robotic arm, a transfer and storage mechanism located beside the material-taking robotic arm, a feeding conveyor belt connected to the transfer and storage mechanism, and a receiving turntable connected to the feeding conveyor belt. The transfer and storage mechanism includes a transfer base, a linear guide rail provided on the transfer base, a sliding seat mounted on the linear guide rail, a translation power unit for driving the sliding seat to move, and a plurality of transfer conveyor belts provided on the sliding seat.

2. The cover plate feeding device according to claim 1, characterized in that: The plurality of transfer conveyor belts are arranged side by side and parallel to the feeding conveyor belt, and the plurality of transfer conveyor belts can be respectively connected to the feeding conveyor belt under the drive of the translation power unit.

3. The cover plate feeding device according to claim 2, characterized in that: The number of the transfer conveyor belts is 4, and the material-taking robotic arm can clamp two columns of cover plates at a time and place them in two transfer conveyor belts simultaneously.

4. The cover plate feeding device according to claim 1, characterized in that: A detection mechanism is provided in the middle section of the feeding conveyor belt. The detection mechanism includes a seat body, a CCD camera provided on the seat body and used for photographing and detecting the cover plates on the feeding conveyor belt, a material-taking component for picking up the cover plates from the feeding conveyor belt, and an NG storage conveyor belt for storing defective products.

5. The cover plate feeding device according to claim 4, characterized in that: The material-taking component includes a material-taking seat, a material-taking motor provided on the material-taking seat, a material-taking swing arm driven to rotate by the material-taking motor, a material-taking bracket connected to the material-taking swing arm, and a material-taking suction cup connected to the material-taking bracket.

6. The cover plate feeding device according to claim 5, characterized in that: The material-taking swing arm is provided with an oblong hole, the material-taking bracket is connected with a limiting shaft, and the limiting shaft is inserted through the oblong hole.

7. The cover plate feeding device according to claim 6, characterized in that: The material-taking seat is further provided with a limiting plate, the limiting plate is provided with a limiting U-shaped groove, the limiting shaft is connected through the limiting U-shaped groove, the material-taking seat is provided with a transverse linear guide rail, a transverse sliding block is slidably connected to the transverse linear guide rail, the transverse sliding block is connected to a longitudinal sliding block and moves synchronously with the longitudinal sliding block, and the material-taking bracket is provided with a longitudinal linear guide rail, and the longitudinal sliding block can move along the longitudinal linear guide rail.

8. The cover plate feeding device according to claim 1, characterized in that: The feeding conveyor belt is driven to move by a feeding conveyor power unit.

9. The cover plate feeding device according to claim 1, characterized in that: The transfer conveyor belt is driven to move by a transfer conveyor power unit.

10. The cover plate feeding device according to claim 4, characterized in that: The NG storage conveyor belt is driven to move by an NG storage conveyor power unit.