Steel cover beam hoisting device crossing existing line of high-speed railway
By using a large gear structure driven by rack and motor in the steel cover beam lifting device, the spacing between the suspended cables and the friction is reduced, the rotation problem of the steel cover beam during the lifting process is solved, and the installation stability and lifting efficiency are improved.
Patent Information
- Application Number
- CN202421272713.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In bridge construction, steel cover beams are prone to rotate due to their own weight and wind force during lifting and installation, resulting in connection deviations with the bridge pier, which increases the difficulty and risk of installation.
A steel cover beam hoisting device across the existing lines of high-speed railways was designed, using a crane, functional cable, rack and ring structure. By adjusting the rack position and motor driving the large gear, the spacing of the hanging cable is controlled, and the steel cover beam is reduced. The rotation amplitude is reduced and friction and shaking are reduced through the rollers and damping rods to improve installation stability.
It effectively reduces the rotation amplitude of the steel cover beam when suspended, making it more stable and easy to install. It also adapts to different needs by adjusting the cable distance, extends the service life of the motor, and reduces cable damage.
Smart Images

Figure CN222348559U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel cap beam construction, in particular to a steel cap beam hoisting device that crosses an existing high-speed railway line. Background Art
[0002] Steel cap beam is an important component made of steel for supporting bridges. It is usually made of steel with high strength and rigidity and can bear the weight of the bridge.
[0003] In bridge construction, the steel cap beam needs to be lifted by a lifting device, and then the steel cap beam is moved above the bridge pier, and then the position of the steel cap beam is adjusted. After the position adjustment is completed, the steel cap beam is placed on the bridge pier, and then the steel cap beam and the bridge pier are connected to ensure the stability and safety of the bridge. However, after the steel cap beam is lifted again, it will rotate due to its own weight, wind interference and other reasons, which may easily lead to a large deviation from the installation after the steel cap beam is transferred above the bridge pier, making the connection between the steel cap beam and the bridge pier troublesome.
[0004] To this end, the utility model provides a steel cap beam hoisting device across an existing high-speed railway line. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a steel cap beam hoisting device across an existing high-speed railway line, comprising a crane; a plurality of hoisting cables are connected to the output end of the crane; a functional cable is connected to the output end of the crane; a disc is fixedly connected to the end of the functional cable; a pair of first fixing blocks is fixedly connected to the top of the disc; a pair of second fixing blocks is fixedly connected to the top of the disc; a pair of first grooves is provided in the middle of the first fixing block; a pair of second grooves is provided in the middle of the second fixing block; the highest point of the first groove is set lower than the lowest point of the second groove, the pair of first grooves are set in parallel, and the pair of second grooves are also set in parallel. The first groove and the second groove are arranged non-parallel; the middle parts of the first groove and the second groove are both slidably connected with racks; the teeth of multiple racks are arranged in the direction of the functional cable; the ends of the racks are fixedly connected with rings; the middle parts of the first fixed block and the second fixed block both begin to have a third groove; the ends of the third groove are fixedly connected with an electric cylinder; the output end of the electric cylinder is fixedly connected with a slider; the slider is slidably matched with the third groove, and the width of the slider corresponds to the tooth pitch of the rack; through the above structure, when the steel cap beam is lifted and moved, the rotation amplitude of the steel cap beam can be reduced, so that the steel cap beam is more stable when suspended, and the steel cap beam can be installed more conveniently.
[0007] Preferably, a pair of second fixed blocks are fixed with a circular plate on the top; a sleeve is fixed with the middle of the functional cable; the bottom of the sleeve is fixed with the top of the circular disc; the middle of the sleeve is rotatably connected with a large gear; the large gear is meshed with a plurality of racks; a fixed seat is fixed with a fixed seat on the top of the circular plate; a motor is fixed with a pinion on the bottom of the fixed seat; the pinion is meshed with the large gear; through the above structure, the positions of multiple rings can be conveniently adjusted, thereby conveniently reducing or expanding the distance between multiple suspension cables, so that the distance between multiple suspension cables can be adjusted at any time according to actual needs.
[0008] Preferably, a fixing ring is fixedly connected to the middle part of the rack; the fixing ring is arranged around the middle part of the ring; a plurality of through grooves are opened in the middle part of the ring; a plurality of rollers are rotatably connected to the middle part of the fixing ring; the rollers are arranged inside the fixing ring, and the middle part of the rollers extends into the inside of the ring; through the above structure, the friction between the suspension cable and the inner side wall of the ring can be reduced, thereby reducing the damage to the suspension cable and the ring due to mutual friction.
[0009] Preferably, a protective plate is slidably connected to the middle of the functional cable; a plurality of springs are fixedly connected to the top of the circular plate; the tops of the plurality of springs are fixedly connected to the bottom of the protective plate; through the above structure, when the steel cap beam is connected by the suspension cable, the shaking suspension cable can be prevented from causing damage to the components on the top of the circular plate to a certain extent.
[0010] Preferably, a bearing is fixedly connected to the middle of the sleeve; the inner ring of the bearing is fixedly connected to the sleeve; the large gear is fixedly connected to the middle of the outer ring of the sleeve; through the above structure, the load on the motor during operation can be effectively reduced, thereby improving the service life of the motor.
[0011] Preferably, a plurality of damping rods are fixed to the top of the disc; the other ends of the plurality of damping rods are fixed to the bottom of the protective plate, and the plurality of damping rods are respectively located inside a plurality of springs; through the above structure, the swing amplitude of the protective plate in the air can be reduced, thereby reducing the influence of the swing of the protective plate on the lifting of the steel cap beam.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. The utility model describes a steel cap beam hoisting device that crosses an existing high-speed railway line. By adjusting the positions of a plurality of racks, a plurality of rings are moved away from each other, so that the distance between a plurality of cables is expanded, and the plurality of cables are not easily rotated or entangled. When the steel cap beam is lifted and moved, the rotation amplitude of the steel cap beam can be reduced, so that the steel cap beam is more stable when suspended in the air, and the steel cap beam can be installed more conveniently.
[0014] 2. The utility model describes a steel cap beam lifting device across an existing high-speed railway line, which starts a motor to drive a large gear to rotate, thereby adjusting the positions of a plurality of rings. Through the above structure, the positions of a plurality of rings can be conveniently adjusted, thereby conveniently reducing or expanding the distance between a plurality of suspension cables, so that the distance between a plurality of suspension cables can be adjusted at any time according to actual needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model will be further described below in conjunction with the accompanying drawings.
[0016] Figure 1 It is a three-dimensional diagram of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the functional cable in the utility model;
[0018] Figure 3 It is a schematic diagram of the structure of the rack in the utility model;
[0019] Figure 4 It is a structural schematic diagram of the sleeve ring in the utility model;
[0020] Figure 5 It is a schematic diagram of the structure of the large gear in the utility model;
[0021] In the figure: 1. crane; 12. hoisting cable; 13. functional cable; 14. disc; 15. first fixed block; 16. second fixed block; 17. first slot; 18. second slot; 19. rack; 110. collar; 111. third slot; 112. electric cylinder; 113. slider; 20. round plate; 2. sleeve; 21. large gear; 22. fixed seat; 23. motor; 24. small gear; 3. fixing ring; 31. through slot; 32. roller; 4. protective plate; 41. spring; 5. bearing; 6. damping rod. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figures 1 to 4As shown, a steel cap beam hoisting device across an existing high-speed railway line described in an embodiment of the utility model comprises a crane 1; a plurality of hoisting cables 12 are connected to the output end of the crane 1; a functional cable 13 is connected to the output end of the crane 1; a disc 14 is fixedly connected to the end of the functional cable 13; a pair of first fixing blocks 15 are fixedly connected to the top of the disc 14; a pair of second fixing blocks 16 are fixedly connected to the top of the disc 14; a pair of first grooves 17 are opened in the middle of the first fixing block 15; a pair of second grooves 18 are opened in the middle of the second fixing block 16; The highest point of the first groove 17 is set lower than the lowest point of the second groove 18, a pair of first grooves 17 are set in parallel, a pair of second grooves 18 are also set in parallel, and the first groove 17 and the second groove 18 are set in non-parallel; the middle of the first groove 17 and the second groove 18 are both slidably connected with a rack 19; the teeth of the plurality of racks 19 are set in the direction of the functional cable 13; the end of the rack 19 is fixedly connected with a ring 110; the middle of the first fixing block 15 and the second fixing block 16 both have a third groove 111; the end of the third groove 111 is fixedly connected to the There is an electric cylinder 112; a slider 113 is fixedly connected to the output end of the electric cylinder 112; the slider 113 is slidably matched with the third groove 111, and the width of the slider 113 corresponds to the tooth pitch of the rack 19; when working, multiple suspension cables 12 are respectively passed through the rings 110 and then connected to the steel cap beam, and then the positions of the multiple racks 19 are adjusted to make the multiple rings 110 move away from each other, and the multiple sliders 113 are slid into the tooth grooves of the rack 19 through the electric cylinders 112 connected to them, and the rack 19 is limited, and then the functional cable 13 is contracted by a separate control to drive the disc 14 rises, driving the multiple racks 19 to rise, so that the distance between the multiple suspension cables 12 is expanded, and then the multiple suspension cables 12 are controlled to shrink, and the steel cap beam is lifted and suspended in the air. At this time, since the multiple suspension cables 12 have their spacing expanded by the multiple racks 19, the multiple suspension cables 12 will not easily rotate or entangle, and the steel cap beam will not easily rotate significantly. Through the above structure, the rotation amplitude of the steel cap beam can be reduced when the steel cap beam is lifted and moved, so that the steel cap beam is more stable when suspended in the air, and the steel cap beam can be installed more conveniently.
[0024] like Figures 1 to 5As shown, a pair of the second fixed blocks 16 are fixedly connected to the top with a circular plate 20; the middle of the functional cable 13 is fixedly connected with a sleeve 2; the bottom of the sleeve 2 is fixedly connected to the top of the disc 14; the middle of the sleeve 2 is rotatably connected with a large gear 21; the large gear 21 is meshed with a plurality of racks 19; the top of the circular plate 20 is fixedly connected with a fixed seat 22; the bottom of the fixed seat 22 is fixedly connected with a motor 23; the output end of the motor 23 is fixedly connected with a small gear 24; the small gear 24 is meshed with the large gear 21; when working, when it is necessary to adjust the distance between the multiple rings 110 to drive the multiple suspension cables 12 When the distance increases, the slider 113 can be driven to move by multiple electric cylinders 112 to release the movement restriction of the multiple racks 19, and then the motor 23 is started to drive the multiple small gears 24 to rotate, thereby driving the large gear 21 to rotate, and then driving the multiple racks 19 to move synchronously at the same time. After the adjustment is completed, the multiple racks 19 are limited by the movement of the multiple sliders 113. Through the above structure, the positions of the multiple rings 110 can be conveniently adjusted, thereby conveniently reducing or expanding the distance between the multiple suspension cables 12, so that the distance between the multiple suspension cables 12 can be adjusted at any time according to actual needs.
[0025] like Figures 1 to 4 As shown, a fixing ring 3 is fixedly connected to the middle part of the rack 19; the fixing ring 3 is arranged around the middle part of the ring 110; a plurality of through grooves 31 are opened in the middle part of the ring 110; a plurality of rollers 32 are rotatably connected to the middle part of the fixing ring 3; the rollers 32 are arranged inside the fixing ring 3, and the middle parts of the rollers 32 extend into the inside of the ring 110; during operation, after the suspension cable 12 passes through the inside of the plurality of rings 110, the plurality of rings 110 are driven to move upward by the contraction of the functional cable 13, at which time the middle part of the suspension cable 12 will generate rolling friction with the plurality of rollers 32, reducing the contact area between the suspension cable 12 and the inner wall of the ring 110, thereby reducing the friction force between the suspension cable 12 and the inner wall of the ring 110. Through the above structure, the friction between the suspension cable 12 and the inner wall of the ring 110 can be reduced, thereby reducing the damage to the suspension cable 12 and the ring 110 caused by mutual friction.
[0026] like Figures 1 to 5 As shown, the middle part of the functional cable 13 is slidably connected with a protective plate 4; a plurality of springs 41 are fixedly connected to the top of the circular plate 20; the tops of the plurality of springs 41 are fixedly connected to the bottom of the protective plate 4; during operation, when the steel cap beam is fixed by a plurality of suspension cables 12, the suspension cables 12 will be in a relatively loose state, and the middle part thereof will shake. By setting the protective plate 4, the shaking suspension cables 12 can be prevented from colliding with the components on the top of the circular plate 20. Through the above structure, when the steel cap beam is connected by the suspension cables 12, the shaking suspension cables 12 can be prevented from causing damage to the components on the top of the circular plate 20 to a certain extent.
[0027] like Figures 1 to 5 As shown, a bearing 5 is fixedly connected to the middle part of the sleeve 2; the inner ring of the bearing 5 is fixedly connected to the sleeve 2; the large gear 21 is fixedly connected to the middle part of the outer ring of the sleeve 2; when working, when the large gear 21 is driven to rotate by starting the motor 23, the friction between the sleeve 2 and the large gear 21 can be reduced, thereby reducing the load borne by the motor 23. Through the above structure, the load on the motor 23 during operation can be effectively reduced, thereby increasing the service life of the motor 23.
[0028] like Figures 1 to 4 As shown, a plurality of damping rods 6 are fixedly connected to the top of the disk 14; the other ends of the plurality of damping rods 6 are fixedly connected to the bottom of the protective plate 4, and the plurality of damping rods 6 are respectively located inside the plurality of springs 41; during operation, after the steel cap beam is lifted, the protective plate 4 will be suspended in the air and will be shaken by the wind. By setting the damping rods 6, the shaking amplitude of the protective plate 4 in the air can be reduced, thereby reducing the influence of the shaking of the protective plate 4 on the lifting of the steel cap beam.
[0029] like Figure 4 As shown, the middle part of the ring 110 is arranged in an arc shape; the arc-shaped protrusion of the ring 110 is arranged toward the inside of the ring 110; when working, after the distance between the multiple cables 12 is enlarged by multiple rings 110, the cables 12 will form an angle with the upper end surface of the ring 110, and the middle part of the cable 12 will contact and rub with the top of the ring 110. Through the arc-shaped setting of the ring 110, the angle requirement for the contact between the cable 12 and the top of the ring 110 becomes larger, thereby reducing the friction between the middle part of the cable 12 and the top of the ring 110.
[0030] During operation, the multiple suspension cables 12 are respectively passed through the rings 110 and then connected to the steel cap beam. Then, the multiple rings 110 are moved away from each other by adjusting the positions of the multiple racks 19. The multiple sliders 113 are slid into the tooth grooves of the racks 19 through the electric cylinders 112 connected to them, and the racks 19 are limited. Then, the functional cables 13 are contracted by controlling the function alone to drive the disc 14 to rise, and drive the multiple racks 19 to rise, so that the distance between the multiple suspension cables 12 is expanded. Then, the multiple suspension cables 12 are controlled to contract, and the steel cap beam is lifted and suspended. At this time, since the spacing between the multiple suspension cables 12 is enlarged by the multiple racks 19, the multiple suspension cables 12 will not easily rotate or entangle, and the steel cap beam will not easily rotate significantly. When it is necessary to adjust the distance between the multiple rings 110 to increase the distance between the multiple suspension cables 12, the sliders 113 can be driven to move by the multiple electric cylinders 112 to release the movement restrictions of the multiple racks 19, and then the motors 23 are started to drive the multiple small gears 24 to rotate, thereby driving the large gear 21 to rotate, and then driving the large gear 21 to rotate. The plurality of racks 19 are driven to move synchronously. After the adjustment is completed, the plurality of racks 19 are limited by the movement of the plurality of sliders 113. After the suspension cable 12 passes through the plurality of rings 110, the plurality of rings 110 are driven to move upward by the contraction of the functional cable 13. At this time, the middle of the suspension cable 12 generates rolling friction with the plurality of rollers 32, thereby reducing the contact area between the suspension cable 12 and the inner wall of the ring 110, thereby reducing the friction between the suspension cable 12 and the inner wall of the ring 110. When the steel cap beam is fixed by the plurality of suspension cables 12, At regular intervals, the suspension cable 12 will be in a relatively loose state, and the middle part will shake. The protection plate 4 can be set to prevent the shaking suspension cable 12 from colliding with the components on the top of the circular plate 20. When the motor 23 is started to drive the large gear 21 to rotate, the friction between the sleeve 2 and the large gear 21 can be reduced, thereby reducing the load on the motor 23. After the steel cap beam is lifted, the protection plate 4 will be suspended in the air and shake due to the wind. The damping rod 6 can be set to reduce the shaking amplitude of the protection plate 4 in the air.
[0031] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A steel cap beam hoisting device for crossing an existing high-speed railway line, comprising a crane (1); characterized in that: The output end of the crane (1) is connected to a plurality of suspension cables (12); the output end of the crane (1) is connected to a functional cable (13); the end of the functional cable (13) is fixedly connected to a disc (14); a pair of first fixing blocks (15) are fixedly connected to the top of the disc (14); a pair of second fixing blocks (16) are fixedly connected to the top of the disc (14); a pair of first grooves (17) are provided in the middle of the first fixing block (15); a pair of second grooves (18) are provided in the middle of the second fixing block (16); the highest point of the first groove (17) is set lower than the lowest point of the second groove (18), the pair of first grooves (17) are set in parallel, the pair of second grooves (18) are also set in parallel, and the The first groove (17) and the second groove (18) are arranged non-parallel; the middle parts of the first groove (17) and the second groove (18) are slidably connected with a rack (19); the teeth of the plurality of racks (19) are arranged in the direction of the functional cable (13); the ends of the racks (19) are fixedly connected with a ring (110); the middle parts of the first fixed block (15) and the second fixed block (16) both begin to have a third groove (111); the ends of the third groove (111) are fixedly connected with an electric cylinder (112); the output end of the electric cylinder (112) is fixedly connected with a slider (113); the slider (113) is slidably matched with the third groove (111), and the width of the slider (113) corresponds to the tooth pitch of the rack (19).
2. The steel cap beam hoisting device for crossing an existing high-speed railway line according to claim 1 is characterized in that: A circular plate (20) is fixedly connected to the top of a pair of the second fixed blocks (16); a sleeve (2) is fixedly connected to the middle of the functional cable (13); the bottom of the sleeve (2) is fixedly connected to the top of the disc (14); a large gear (21) is rotatably connected to the middle of the sleeve (2); the large gear (21) is meshed with a plurality of racks (19); a fixed seat (22) is fixedly connected to the top of the circular plate (20); a motor (23) is fixedly connected to the bottom of the fixed seat (22); a pinion (24) is fixedly connected to the output end of the motor (23); the pinion (24) is meshed with the large gear (21).
3. The steel cap beam hoisting device across an existing high-speed railway line according to claim 2 is characterized in that: A fixing ring (3) is fixedly connected to the middle of the rack (19); the fixing ring (3) is arranged around the middle of the sleeve ring (110); a plurality of through grooves (31) are opened in the middle of the sleeve ring (110); a plurality of rollers (32) are rotatably connected to the middle of the fixing ring (3); the rollers (32) are arranged inside the fixing ring (3), and the middle of the rollers (32) extend into the inside of the sleeve ring (110).
4. The steel cap beam hoisting device across an existing high-speed railway line according to claim 3 is characterized in that: The middle of the functional cable (13) is slidably connected to a protective plate (4); a plurality of springs (41) are fixedly connected to the top of the circular plate (20); and the tops of the plurality of springs (41) are fixedly connected to the bottom of the protective plate (4).
5. The device for hoisting a steel cap beam across an existing high-speed railway according to claim 4 is characterized in that: A bearing (5) is fixedly connected to the middle of the sleeve (2); the inner ring of the bearing (5) is fixedly connected to the sleeve (2); and the large gear (21) is fixedly connected to the middle of the outer ring of the sleeve (2).
6. The device for hoisting a steel cap beam across an existing high-speed railway according to claim 5, characterized in that: A plurality of damping rods (6) are fixedly connected to the top of the disc (14); the other ends of the plurality of damping rods (6) are fixedly connected to the bottom of the protective plate (4), and the plurality of damping rods (6) are respectively located inside the plurality of springs (41).