Fluorination reaction kettle sampling device

By designing a linkage sampling component and a reduction motor in the fluorination reactor sampling device, the reciprocating rotation of the alkali cleaning tube is realized, which solves the problem of low mixing reaction efficiency in the alkali cleaning process in the existing technology, and significantly improves the sampling efficiency and safety. .

CN222353609UActive Publication Date: 2025-01-14INNER MONGOLIA MINGYUE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420520180.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-01-14
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

The existing fluorination reactor sampling device is fixed in the fixed position during alkali washing process, which makes it difficult for fluorosulfonic acid and sodium hydroxide to react quickly, reducing the sampling efficiency.

Method used

A sampling device including an alkali cleaning pipe, a guide pipe and a liquid inlet electric valve was designed. The reciprocating rotation of the alkali cleaning pipe was realized through the linkage sampling component and a reduction motor to promote the mixing reaction of sodium hydroxide and fluorosulfonic acid.

Benefits of technology

By reciprocating mixed alkali washing, the sampling efficiency is significantly improved and the sampling safety is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fluoridation reaction kettle sampling device, and particularly relates to the technical field of fluoridation kettle sampling, the fluoridation reaction kettle sampling device mainly comprises an alkali washing pipe, a flow guide pipe and a liquid inlet electric valve, the flow guide pipe is fixed on one side of the outer wall of the alkali washing pipe and is communicated with the alkali washing pipe, and the liquid inlet electric valve is positioned at the top end of the outer wall of the alkali washing pipe and is in threaded communication with the alkali washing pipe. A linkage sampling assembly is mounted on the outer wall of the alkali washing pipe and located on one side of the liquid inlet electric valve; the linkage sampling assembly comprises a lantern ring block which is installed on the outer wall of the alkali washing pipe and located on one side of the liquid inlet electric valve, and a rotating shaft is fixedly connected to the position, close to the bottom end, of one side of the lantern ring block. According to the utility model, the linkage sampling assembly is utilized to enable a solution discharged downwards to be poured into the alkali washing pipe along the flow guide pipe, the speed reducing motor drives the rotating shaft to rotate forwards by 30 degrees and then rotate backwards by 60 degrees, sodium hydroxide and fluorosulfonic acid in the alkali washing pipe are subjected to reciprocating mixed alkali washing, the sampling operation is completed after the alkali washing is quickly realized, and the sampling efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fluorination kettle sampling, and more specifically to a fluorination reaction kettle sampling device. Background Art

[0002] In the production equipment, the material composition in the fluorination reactor is complex. In addition to the main product, there are also unreacted fluorosulfonic acid impurity products. In order to ensure the safety of sampling and reduce corrosion to the analytical instruments, an alkaline washing sampling device is required. It can absorb the acidic substances in the sampled samples and release the pressure on the sampling pipeline to reduce the sampling risk.

[0003] After searching the prior art, the patent with patent announcement number CN208999167U discloses a sampling device for the middle of the fluorination reactor reaction. The sampling device is placed outside the sampling tube through an external flange, and the diameter is larger than the diameter of the sampling tube mouth. The end of the tube plug away from the sampling tube mouth is fixedly connected with a rotating handle, and a clamping mechanism is connected to the tube plug. When sampling, the sample liquid will not flow out, avoiding burns to the operator. The sampling device has the following problems when in use;

[0004] When the sampling device samples the product of the fluorination reactor, since the product contains a large amount of fluorosulfonic acid impurity products, it is necessary to use sodium hydroxide to implement alkaline washing operation, so as to remove the fluorosulfonic acid before sampling. During the alkaline washing process, the position is fixed, so it is difficult for the fluorosulfonic acid and sodium hydroxide to mix and react quickly during sampling, resulting in a significant reduction in sampling efficiency. Therefore, a fluorination reactor sampling device is provided. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a fluorination reaction kettle sampling device.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fluorination reactor sampling device, comprising an alkali washing pipe, a flow guide pipe and a liquid inlet electric valve, wherein the flow guide pipe is fixed to one side of the outer wall of the alkali washing pipe and is connected, the liquid inlet electric valve is located at the top of the outer wall of the alkali washing pipe and is threadedly connected to the liquid inlet electric valve, a linkage sampling assembly is installed on the outer wall of the alkali washing pipe and at one side of the liquid inlet electric valve; the linkage sampling assembly comprises a collar block installed on the outer wall of the alkali washing pipe and at one side of the liquid inlet electric valve, and a rotating shaft is fixedly connected to one side of the collar block and near its bottom end;

[0007] The outer wall of the rotating shaft is rotatably connected with a sleeve support plate through a bearing, and the sleeve support plate is used to support the rotation of the rotating shaft. One end of the rotating shaft extends to the outside of the sleeve support plate and is coaxially connected with a reduction motor. A support block for supporting the reduction motor is installed on one side of the sleeve support plate. The outer wall of the alkali cleaning pipe is fixedly connected to the sleeve block, and the alkali cleaning pipe and the guide pipe are both made of polytetrafluoroethylene. The reduction motor and the sleeve support plate are fixedly connected to the support block, and the vertical cross-section of the support block is T-shaped.

[0008] Optionally, in a possible embodiment, the bottom end of the sleeve support plate is embedded with two mounting holes with circular cross-sections, the inner wall diameter of the top end of the mounting hole is larger than the inner wall diameter of the bottom end thereof, the top end of the guide tube is arranged from bottom to top in sequence with a fixed sleeve block, a hose and a reactor docking sleeve, the reactor docking sleeve is used to dock with the discharge pipe of the fluorination reactor, the hose is respectively fixedly connected and communicated with the reactor docking sleeve and the fixed sleeve block, the fixed sleeve block is fixedly communicated with the top end of the guide tube, the other side of the outer wall of the alkali washing tube is fixedly connected with a sampling conduit, one end of the sampling conduit is threadedly connected with a lower row of electric valves, one end of the lower row of electric valves is embedded with a threaded sampling tube, and a support ring with a circular cross-section shape is welded to the outer wall of the sampling conduit.

[0009] It can be seen that in the above technical solution, sodium hydroxide is poured into the alkali washing pipe, and after the liquid inlet electric valve is closed, the reactor docking sleeve enters the hose, and is transported by the hose to the inside of the fixed sleeve block and then discharged downward; the lower discharge solution is poured into the alkali washing pipe along the guide pipe, and the reduction motor drives the rotating shaft to rotate forward 30 degrees and then reverse 60 degrees. The rotating shaft realizes reciprocating rotation inside the sleeve support plate, and the sleeve ring block causes the alkali washing pipe to rotate reciprocatingly. The sodium hydroxide and fluorosulfonic acid inside the alkali washing pipe realize reciprocating mixed alkali washing, and after opening the lower discharge electric valve, the solution inside the alkali washing pipe that has been alkali washed is discharged into the sampling catheter.

[0010] Optionally, in a possible embodiment, support plates are integrally formed by die-casting at the front and rear sides of the sleeve support plate, and a buffer support mechanism is installed on one side of the inner wall of the support plate; the buffer support mechanism includes an inclined support plate installed on one side of the inner wall of the support plate, and a connecting support block is integrally formed by die-casting at the top end of the support plate, a rubber strip for buffering the alkali washing pipe is fixedly connected to the top end of the connecting support block, the inclined support plate is welded to the support plate, and the vertical cross-section of the support plate is L-shaped.

[0011] It can be seen that in the above technical solution, the alkali cleaning pipe can contact the inner wall of the rubber strip, the inclined support plate on the inner wall of the support plate can provide stable support, and the rubber strip provides buffering support during the reciprocating rotation of the alkali cleaning pipe to avoid damage caused by collision between the alkali cleaning pipe and the rubber strip, thereby providing stable buffering operation for the alkali cleaning pipe.

[0012] Technical effects and advantages of the utility model:

[0013] 1. The utility model adopts a linkage sampling assembly to allow the lower row of solution to flow into the inside of the alkali washing pipe along the guide pipe. The fluorosulfonic acid in the solution reacts with the sodium hydroxide to realize the alkali washing operation. The reduction motor drives the rotating shaft to rotate forward 30 degrees and then reverse 60 degrees. The rotating shaft realizes reciprocating rotation inside the sleeve support plate. The sodium hydroxide and fluorosulfonic acid inside the alkali washing pipe realize reciprocating mixed alkali washing. After the alkali washing is quickly realized, the sampling operation is completed, which not only improves the sampling safety, but also greatly improves the sampling efficiency;

[0014] 2. The utility model utilizes a buffer support mechanism, the alkali cleaning pipe can contact the inner wall of the rubber strip, the sleeve support plate provides support force for the support plate, the inclined support plate on the inner wall of the support plate can provide stable support, and the rubber strip provides buffer support during the reciprocating rotation of the alkali cleaning pipe, providing stable buffering for the outer walls of both ends of the alkali cleaning pipe to avoid damage caused by collision of the alkali cleaning pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a schematic diagram of the overall structure of a fluorination reaction kettle sampling device.

[0016] Figure 2 The utility model is a schematic diagram of the main plane structure of a fluorination reaction kettle sampling device.

[0017] Figure 3 The utility model is a schematic diagram of a fluorination reaction kettle sampling device when viewed from above.

[0018] Figure 4 The utility model is a schematic diagram of a top plan structure of a fluorination reaction kettle sampling device.

[0019] Figure 5 It is a schematic diagram of the partial structure of the connection between the alkali cleaning pipe and the collar block of the utility model.

[0020] Figure 6 It is a schematic diagram of the local structure of the connection between the sampling conduit and the lower row electric valve of the utility model.

[0021] Figure 7 It is a schematic diagram of the local structure of the connection between the support plate and the inclined support plate of the utility model.

[0022] The accompanying drawings are marked as follows: 1. alkali cleaning pipe; 2. guide pipe; 3. liquid inlet electric valve; 4. collar block; 5. rotating shaft; 6. sleeve support plate; 7. reduction motor; 8. support block; 9. mounting hole; 10. fixed sleeve block; 11. hose; 12. reactor docking sleeve; 13. sampling catheter; 14. lower row electric valve; 15. sampling tube; 16. support ring; 17. support plate; 18. inclined support plate; 19. connecting support block; 20. rubber strip. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] As attached Figure 1-7 A fluorination reactor sampling device is shown, and a linkage sampling assembly is arranged on the fluorination reactor sampling device. The arrangement of the linkage sampling assembly can realize reciprocating mixed alkali washing, and quickly complete the sampling operation after alkali washing, which not only improves the sampling safety, but also greatly improves the sampling efficiency. The specific structure of the linkage sampling assembly is arranged as follows:

[0025] In this embodiment, as shown in the attached Figure 1-5 As shown, the linked sampling assembly includes a collar block 4 installed on the outer wall of the alkali cleaning pipe 1 and located on one side of the liquid inlet electric valve 3, and a rotating shaft 5 is fixedly connected to one side of the collar block 4 and near its bottom end; the outer wall of the rotating shaft 5 is rotatably connected to a sleeve support plate 6 through a bearing, and the sleeve support plate 6 is used to support the rotation of the rotating shaft 5, one end of the rotating shaft 5 extends to the outside of the sleeve support plate 6 and is coaxially connected to a reduction motor 7, and a support block 8 for supporting the reduction motor 7 is installed on one side of the sleeve support plate 6.

[0026] When the fluorination reactor sampling device of the present technical solution is used for sampling, the operator first inserts the expansion bolt into the mounting hole 9 to fix the mounting hole 9 at the designated mounting position, inserts the bolt into the hole position of the reactor docking sleeve 12, docks the reactor docking sleeve 12 with the fluorination reactor discharge pipe, and uses the bolt to lock the reactor docking sleeve 12, then opens the liquid inlet electric valve 3 to inject sodium hydroxide into the alkali washing pipe 1, closes the liquid inlet electric valve 3, opens the fluorination reactor to discharge the solution, injects it into the reactor docking sleeve 12, enters the hose 11 through the reactor docking sleeve 12, and is transported to the fixed sleeve block 10 by the hose 11 before being discharged;

[0027] The lower solution is poured into the alkali cleaning pipe 1 along the guide pipe 2, and the fluorosulfonic acid in the solution is mixed with the sodium hydroxide to realize the alkali cleaning operation. At the same time, the sleeve support plate 6 provides stable support for the support block 8, and the support block 8 provides support force for the reduction motor 7. The reduction motor 7 drives the rotating shaft 5 to rotate forward 30 degrees and then reverse 60 degrees. The rotating shaft 5 realizes reciprocating rotation inside the sleeve support plate 6, and the rotating shaft 5 drives the sleeve ring block 4 to make the alkali cleaning pipe 1 reciprocate. The sodium hydroxide and fluorosulfonic acid inside the alkali cleaning pipe 1 realize reciprocating mixed alkali cleaning, and the alkali cleaning efficiency is faster. After the alkali cleaning is completed, the operator opens the lower row electric valve 14 and discharges the alkali-washed solution inside the alkali cleaning pipe 1 into the sampling conduit 13;

[0028] The support ring 16 provides stable support for the outer wall of the sampling conduit 13. The sampling conduit 13 pours the solution after alkali washing into the lower electric valve 14 and then transports it to the sampling tube 15. The sampling tube 15 transports the solution into the sampling tube to complete the sampling operation.

[0029] In this embodiment, as shown in the attached Figure 1-6 As shown, the bottom end of the sleeve support plate 6 is embedded with two mounting holes 9 with circular cross-section shapes. The inner wall diameter of the top end of the mounting hole 9 is larger than the inner wall diameter of the bottom end thereof, so that the operator can insert the expansion bolt into the mounting hole 9 to fix the mounting hole 9 at the designated mounting position, thereby providing stable support for the sleeve support plate 6. The top end of the guide tube 2 is provided with a fixed sleeve block 10, a hose 11 and a reactor docking sleeve 12 from bottom to top. The reactor docking sleeve 12 is used to dock the discharge pipe of the fluorination reactor. The hose 11 is fixedly connected and communicated with the reactor docking sleeve 12 and the fixed sleeve block 10, respectively. The fixed sleeve block 10 is fixedly connected with the top end of the guide tube 2, so that the fluorination reactor is opened to discharge the solution and pour it into the reactor docking sleeve 12, and then enter the hose 11 through the reactor docking sleeve 12, and then transported to the fixed sleeve block 10 by the hose 11 and then discharged, thereby realizing the diversion operation.

[0030] A sampling conduit 13 is fixedly connected to the other side of the outer wall of the alkali cleaning pipe 1, and a lower row electric valve 14 is threadedly connected to one end of the sampling conduit 13. A sampling tube 15 threadedly connected is embedded in one end of the lower row electric valve 14, and a supporting ring 16 with a circular vertical cross-section is welded to the outer wall of the sampling conduit 13, so that the operator can open the lower row electric valve 14 to discharge the alkali-washed solution inside the alkali cleaning pipe 1 into the sampling conduit 13. The sampling conduit 13 pours the alkali-washed solution into the lower row electric valve 14 and then transports it to the sampling tube 15, completing the solution output operation.

[0031] In this embodiment, as shown in the attached Figure 5-7As shown, the front and rear sides of the sleeve support plate 6 are integrally formed with a support plate 17 by die casting, and a buffer support mechanism is installed on one side of the inner wall of the support plate 17; the buffer support mechanism includes an inclined support plate 18 installed on one side of the inner wall of the support plate 17, and a connecting support block 19 is integrally formed by die casting at the top of the support plate 17, and a rubber strip 20 for buffering the alkali cleaning pipe 1 is fixedly connected to the top of the connecting support block 19, the inclined support plate 18 is welded to the support plate 17, and the vertical cross-section of the support plate 17 is L-shaped;

[0032] According to the upper structure, when the alkali cleaning pipe 1 reciprocates, the alkali cleaning pipe 1 can contact the inner wall of the rubber strip 20, and at the same time, the sleeve support plate 6 provides support force for the support plate 17, and the inclined support plate 18 on the inner wall of the support plate 17 can provide stable support, and the support plate 17 realizes vertical support for the connecting support block 19, and the connecting support block 19 provides stable support for the rubber strip 20. The rubber strip 20 provides buffering support during the reciprocating rotation of the alkali cleaning pipe 1 to avoid collision between the alkali cleaning pipe 1 and the rubber strip 20 to cause damage, provide stable buffering operation for the alkali cleaning pipe 1, avoid direct contact between the alkali cleaning pipe 1 and the connecting support block 19 to cause collision and damage, and provide stable buffering effect for the outer walls of both ends of the alkali cleaning pipe 1.

[0033] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fluorination reactor sampling device, comprising an alkali cleaning pipe (1), a flow guide pipe (2) and a liquid inlet electric valve (3), wherein the flow guide pipe (2) is fixed to one side of the outer wall of the alkali cleaning pipe (1) and is connected to the outer wall of the alkali cleaning pipe (1), and the liquid inlet electric valve (3) is located at the top of the outer wall of the alkali cleaning pipe (1) and is threadedly connected to the liquid inlet electric valve (3), characterized in that: A linkage sampling assembly is installed on the outer wall of the alkali cleaning pipe (1) and at a position on one side of the liquid inlet electric valve (3); The linkage sampling assembly comprises a collar block (4) mounted on the outer wall of the alkali cleaning pipe (1) and located on one side of the liquid inlet electric valve (3); a rotating shaft (5) is fixedly connected to one side of the collar block (4) and close to its bottom end; The outer wall of the rotating shaft (5) is rotatably connected to a sleeve support plate (6) via a bearing, and the sleeve support plate (6) is used to support the rotating shaft (5) for rotation. One end of the rotating shaft (5) extends to the outside of the sleeve support plate (6) and is coaxially connected to a reduction motor (7). A support block (8) for supporting the reduction motor (7) is installed on one side of the sleeve support plate (6).

2. A fluorination reaction kettle sampling device according to claim 1, characterized in that: The outer wall of the alkali cleaning pipe (1) is fixedly connected to the collar block (4), and the alkali cleaning pipe (1) and the flow guide pipe (2) are both made of polytetrafluoroethylene.

3. A fluorination reaction kettle sampling device according to claim 1, characterized in that: The reduction motor (7) and the sleeve support plate (6) are both fixedly connected to the support block (8), and the vertical cross-section of the support block (8) is T-shaped.

4. A fluorination reaction kettle sampling device according to claim 1, characterized in that: Two mounting holes (9) with circular cross-sections are embedded and penetrated at the bottom end of the sleeve support plate (6); the inner wall diameter of the top end of the mounting hole (9) is larger than the inner wall diameter of the bottom end thereof.

5. A fluorination reaction kettle sampling device according to claim 1, characterized in that: The top end of the flow guide tube (2) is provided with a fixed sleeve block (10), a hose (11) and a reactor docking sleeve (12) in order from bottom to top. The reactor docking sleeve (12) is used to dock with a discharge pipe of a fluorination reactor. The hose (11) is fixedly connected to and communicates with the reactor docking sleeve (12) and the fixed sleeve block (10), respectively. The fixed sleeve block (10) is fixedly communicated with the top end of the flow guide tube (2).

6. A fluorination reaction kettle sampling device according to claim 1, characterized in that: A sampling conduit (13) is fixedly connected to the other side of the outer wall of the alkali cleaning pipe (1), a lower row electric valve (14) is threadedly connected to one end of the sampling conduit (13), a sampling conduit (15) threadedly connected is embedded in one end of the lower row electric valve (14), and a support ring (16) having a circular cross-section shape is welded to the outer wall of the sampling conduit (13).

7. A fluorination reaction kettle sampling device according to claim 1, characterized in that: Support plates (17) are integrally formed by die-casting at the front and rear of the sleeve support plate (6), and a buffer support mechanism is installed on one side of the inner wall of the support plate (17); The buffer support mechanism comprises an inclined support plate (18) mounted on one side of the inner wall of the support plate (17), and a connecting support block (19) is integrally formed at the top of the support plate (17) by die-casting, and a rubber strip (20) for buffering the alkali cleaning pipe (1) is fixedly connected to the top of the connecting support block (19).

8. A fluorination reaction kettle sampling device according to claim 7, characterized in that: The inclined support plate (18) and the support plate (17) are welded, and the vertical cross-section of the support plate (17) is L-shaped.

Citation Information

Patent Citations

  • Fluorination kettle reaction intermediate sampling device

    CN208999167U