Large plate ITO film reflectivity testing device

By using a sliding seat and a longitudinal adjustment mechanism driven by a servo motor in the ITO film testing device, the spectrometer can move in the longitudinal and transverse direction and cover all areas of the film for testing, solving the problem of incomplete testing in the prior art and improving the test results accuracy and quality control effect.

CN222353785UActive Publication Date: 2025-01-14TRULY OPTO ELECTRONICS
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Patent Information

Application Number
CN202420758442.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-01-14
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The existing ITO film testing technology is difficult to conduct comprehensive testing of the entire surface area of ​​large plate ITO films, resulting in limited accuracy of test results and affecting quality control.

Method used

A large-plate ITO film reflectivity test device was designed, using the main box, inner box, longitudinal adjustment mechanism and servo motor, etc. The sliding seat drives the spectrometer to move in the longitudinal and transverse directions to ensure that the spectrometer probe can cover the film. All areas are tested.

Benefits of technology

Improve the accuracy of the test results, avoid product quality problems caused by incomplete test areas, and ensure the quality control effect of ITO films.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reflectivity testing device for a large-plate ITO (Indium Tin Oxide) film. The reflectivity testing device comprises a main box body and an inner box body fixed inside the main box body, transverse sliding rails are fixed to the left side and the right side of the inner bottom wall of the inner box body, a longitudinal adjusting mechanism is slidably connected between the two transverse sliding rails, the longitudinal adjusting mechanism comprises a fixing plate, a longitudinal sliding rail, a sliding seat and a servo motor, and the longitudinal sliding rail is installed at the top of the fixing plate; according to the device, a to-be-tested film body can be conveniently placed in the product clamping groove, and the spectrograph is driven by the sliding seat to transversely and longitudinally move in the inner box body, so that a probe at the top of the spectrograph can correspond to each area of the film body; the quality of each area of the film body can be conveniently tested by using a spectrograph, the accuracy of the test result is improved, and the situation that the product flows into the next production link as the test area is incomplete is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of ITO film testing, in particular to a large-plate ITO film reflectivity testing device. Background Art

[0002] In the touch screen manufacturing industry, the film quality of ITO film is very important. During the preparation process, the ITO film must be quality controlled and its optical properties evaluated, such as the transparency, reflectivity, absorptivity, film thickness and uniformity of the ITO film. Therefore, a spectrometer is used to evaluate the quality control and optical properties of the ITO film.

[0003] In the existing ITO film testing technology, the commonly used method is to suspend the ITO film in the air and place a spectrometer under the ITO film for testing. However, due to the large surface area of ​​the ITO film, the spectrometer can only test the position corresponding to the ITO film and the spectrometer probe, while the position of the ITO film far away from the spectrometer is difficult to test, which will affect the accuracy of the ITO film test results and make it difficult to ensure the quality of the ITO film. Utility Model Content

[0004] The utility model aims to overcome the above-mentioned shortcomings and provide a technical solution that can solve the above-mentioned problems.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large-plate ITO thin film reflectivity testing device, comprising a main box body and an inner box body fixed inside the main box body; transverse slide rails are fixed on the left and right sides of the bottom wall of the inner box body, and a longitudinal adjustment mechanism is slidably connected between the two transverse slide rails, and the longitudinal adjustment mechanism includes a fixed plate, a longitudinal slide rail, a sliding seat and a servo motor, the longitudinal slide rail is installed on the top of the fixed plate, and the sliding seat is slidably connected to the longitudinal slide rail and driven by the servo motor; sliders are also fixed on both sides of the bottom of the fixed plate, and the two sliders are slidably connected to the two transverse slide rails respectively, and a movable block 1 is also fixed at the center position of the bottom of the fixed plate, and a threaded rod is threadedly connected to the middle of the movable block 1, and one end of the threaded rod movably passes through the main box body and is equipped with an adjustment handle.

[0006] As a further solution of the utility model: a groove adapted to the longitudinal slide rail is provided at the bottom of the sliding seat, a movable block 2 is fixed to the inner top wall of the groove, and limiting blocks are fixed on both sides of the inner wall of the groove.

[0007] As a further solution of the utility model: both sides of the longitudinal slide rail are provided with limit grooves, the limit blocks are slidably connected inside the limit grooves, the top of the longitudinal slide rail is provided with a movable groove, and the movable block 2 is slidably connected inside the movable groove.

[0008] As a further solution of the utility model: the inner walls of the limiting groove and the movable groove, and the surfaces of the movable block 2 and the limiting block are all designed to be smooth mirror structures.

[0009] As a further solution of the utility model: the servo motor is installed on one side of the longitudinal slide rail, and the power output shaft of the servo motor is movably penetrated into the movable groove and is installed with a screw rod, and the end of the screw rod away from the servo motor is threadedly penetrated through the movable block 2 and is rotatably connected to one side of the inner wall of the movable groove.

[0010] As a further solution of the utility model: a positioning plate is fixed on one side of the bottom wall of the inner box body, and the other end of the threaded rod is rotatably connected to the positioning plate.

[0011] As a further solution of the utility model: the transverse slide rail is a convex structure, the bottom of the slider is provided with a groove adapted to the raised portion of the transverse slide rail, and the raised portion of the transverse slide rail is placed in the groove at the bottom of the slider, and the surface of the transverse slide rail and the groove at the bottom of the slider are both designed to be smooth mirror structures.

[0012] As a further solution of the utility model: a spectrometer is installed on the top of the sliding seat, a display screen is installed on one side of the top of the main box, and the spectrometer is connected to the display screen through a wire.

[0013] As a further solution of the utility model: a product positioning groove is provided on the top of the main box body, and a film body is placed in the product positioning groove.

[0014] As a further solution of the utility model: a finger groove is further provided on one side of the top of the main box body, and the finger groove is communicated with the product positioning groove.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] In the present application, by setting up the main box body, inner box body, adjustment handle, longitudinal slide rail, transverse slide rail, servo motor and sliding seat and other structures, the film body to be tested can be conveniently placed in the product positioning slot, and the spectrometer is driven by the sliding seat to perform transverse and longitudinal movements in the inner box, so that the probe on the top of the spectrometer can correspond to various areas of the film body, making it convenient to use the spectrometer to perform quality tests on various areas of the film body, thereby improving the accuracy of the test results and avoiding the situation where the test area is incomplete and the product flows into the next production link as inferior product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the large-plate ITO thin film reflectivity testing device of the utility model;

[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the main box and the inner box in the large-plate ITO thin film reflectivity testing device of the utility model;

[0019] Figure 3 It is a three-dimensional structural schematic diagram of the longitudinal adjustment mechanism in the large-plate ITO thin film reflectivity testing device of the utility model;

[0020] Figure 4 This is a new large-plate ITO film reflectivity test device Figure 3 A is an enlarged structural diagram;

[0021] Figure 5 It is a side sectional structural schematic diagram of a main box in a large-plate ITO thin film reflectivity testing device of the utility model.

[0022] The reference numerals and names in the figures are as follows:

[0023] 1. Main box; 101. Inner box; 102. Finger slot; 2. Product positioning slot; 3. Film body; 4. Display screen; 5. Adjustment handle; 6. Longitudinal adjustment mechanism; 601. Fixed plate; 602. Longitudinal slide rail; 6021. Limiting slot; 6022. Movable slot; 603. Slider; 604. Movable block 1; 7. Sliding seat; 701. Movable block 2; 702. Limiting block; 8. Spectrometer; 9. Horizontal slide rail; 10. Positioning plate; 11. Threaded rod; 12. Servo motor; 1201. Screw rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5A large-plate ITO film reflectivity testing device comprises a main box body 1 and an inner box body 101 fixed inside the main box body 1, a spectrometer 8 is installed on the top of the sliding seat 7, and the installation method of the spectrometer 8 and the sliding seat 7 can be bolted to facilitate the subsequent maintenance of the spectrometer 8, a display screen 4 is installed on one side of the top of the main box body 1, the spectrometer 8 and the display screen 4 are connected by wires, and the display screen 4 is used to display the data and results of the spectrometer 8 testing the film body 3; a product slot 2 is provided on the top of the main box body 1, and the film body 3 is placed in the product slot 2; a finger slot 102 is also provided on one side of the top of the main box body 1, and the finger slot 102 is connected to the product slot 2, and a finger slot 102 is also provided on the side of the product slot 2, the purpose of which is to facilitate the placement of products in the product slot 2 and to facilitate the subsequent removal of products from the product slot 2; the inner box body 10 1 Both left and right sides of the inner bottom wall are fixed with transverse slide rails 9, and a longitudinal adjustment mechanism 6 is slidably connected between the two transverse slide rails 9. The longitudinal adjustment mechanism 6 includes a fixed plate 601, a longitudinal slide rail 602, a sliding seat 7 and a servo motor 12. The longitudinal slide rail 602 is installed on the top of the fixed plate 601, and the sliding seat 7 is slidably connected to the longitudinal slide rail 602 and driven by the servo motor 12; sliders 603 are also fixed to both sides of the bottom of the fixed plate 601, and the two sliders 603 are slidably connected to the two transverse slide rails 9 respectively, and a movable block 1 604 is also fixed at the center of the bottom of the fixed plate 601, and a threaded rod 11 is threadedly connected to the middle of the movable block 1 604, and one end of the threaded rod 11 movably passes through the main box body 1 and is installed with an adjustment handle 5. The setting of the adjustment handle 5 is conducive to driving the entire fixed plate 601 to make a lateral movement inside the inner box body 101 by rotation.

[0026] See also Figure 3-4 In this embodiment, a groove adapted to the longitudinal slide rail 602 is provided at the bottom of the sliding seat 7, a movable block 701 is fixed to the inner top wall of the groove, and limiting blocks 702 are fixed on both sides of the inner wall of the groove; limiting grooves 6021 are provided on both sides of the longitudinal slide rail 602, and the limiting blocks 702 are slidably connected to the inside of the limiting groove 6021, and a movable groove 6022 is provided on the top of the longitudinal slide rail 602, and the movable block 701 is slidably connected to the inside of the movable groove 6022; the inner walls of the limiting groove 6021 and the movable groove 6022, and the surfaces of the movable block 701 and the limiting block 702 are all designed to be smooth mirror structures.

[0027] It should be noted that the movable block 2 701 is threadedly connected to the screw rod 1201, and the rotation of the screw rod 1201 can be used to drive the movable block 2 701 to slide in the movable groove 6022. The limiting function of the limiting groove 6021 and the limiting block 702 can ensure the stability of the sliding seat 7 when sliding on the longitudinal slide rail 602. The sliding part is treated with a smooth mirror surface, which improves the smoothness of the related components when sliding and ensures the smooth movement of the spectrometer 8.

[0028] See also Figure 3-4 In this embodiment, the servo motor 12 is installed on one side of the longitudinal slide rail 602, and the power output shaft of the servo motor 12 is movably penetrated into the movable groove 6022 and is installed with a screw rod 1201. The end of the screw rod 1201 away from the servo motor 12 is threadedly penetrated through the movable block 2 701 and is rotatably connected to one side of the inner wall of the movable groove 6022.

[0029] It should be noted that the servo motor 12 can drive the screw rod 1201 to rotate forward or reverse by forward and reverse rotation, thereby driving the movable block 2 701 to reciprocate in the movable groove 6022, and can perform multiple tests on the same longitudinal area to improve the accuracy of the test results. At the same time, one end of the screw rod 1201 is connected to the inner wall on the other side of the movable groove 6022, which can improve the stability of the screw rod 1201 during rotation, thereby ensuring the stability of the spectrometer 8 during activity.

[0030] See also Figure 2 and Figure 5 In this embodiment, a positioning plate 10 is fixed to one side of the inner bottom wall of the inner box body 101 , and the other end of the threaded rod 11 is rotatably connected to the positioning plate 10 .

[0031] It should be noted that the positioning plate 10 is provided to connect the other end of the threaded rod 11, thereby ensuring the stability of the threaded rod 11 during rotation and improving the stability of the fixing plate 601 during lateral movement.

[0032] See also Figure 2-3 In this embodiment, the transverse slide rail 9 is a convex structure, and a groove adapted to the raised portion of the transverse slide rail 9 is opened at the bottom of the slider 603, and the raised portion of the transverse slide rail 9 is placed in the groove at the bottom of the slider 603, and the surface of the transverse slide rail 9 and the groove at the bottom of the slider 603 are both designed to be a smooth mirror structure.

[0033] It should be noted that the transverse slide rail 9 can support the slider 603 and the fixed plate 601, and at the same time can limit the sliding position of the slider 603 so that it can only move along the track of the transverse slide rail 9. The smooth mirror structure of the transverse slide rail 9 and the slider 603 can also improve the smoothness of the sliding of the two, thereby ensuring the stable sliding of the spectrometer 8.

[0034] When using this utility model:

[0035] The staff first places the film body 3 (ITO film) to be tested in the product positioning slot 2, and then starts the spectrometer 8 and the servo motor 12. The spectrometer 8 can perform corresponding tests (transparency, reflectivity, absorptivity, film thickness, uniformity, etc.) on the bottom of the film body 3, and display them on the display screen 4. After the servo motor 12 is started, it can drive the screw 1201 to rotate through the power output shaft. When the screw 1201 rotates, it can drive the movable block 2 701 to move in the movable slot 6022, and at the same time drive the sliding seat 7 to move longitudinally on the longitudinal slide rail 602, so as to drive the spectrometer 8 to move longitudinally through the sliding seat 7. When the spectrometer 8 is moving longitudinally, it can perform corresponding tests (transparency, reflectivity, absorptivity, film thickness, uniformity, etc.) on the longitudinal area of ​​the film body 3 at this position;

[0036] When the spectrometer 8 is being tested, the adjusting handle 5 can be rotated to drive the threaded rod 11 to rotate. When the threaded rod 11 rotates, the movable block 604 can be driven to move. When the movable block 604 moves, the fixed plate 601 is synchronously driven to move laterally on the two transverse slide rails 9, thereby changing the transverse position of the spectrometer 8. When both the longitudinal position and the transverse position of the spectrometer 8 can be changed, the spectrometer 8 can be used to test various areas below the film body 3, thereby improving the accuracy of the test results.

[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A large-plate ITO thin film reflectivity testing device, characterized in that: It comprises a main box body (1) and an inner box body (101) fixed inside the main box body (1); The left and right sides of the inner bottom wall of the inner box body (101) are both fixed with transverse slide rails (9), and a longitudinal adjustment mechanism (6) is slidably connected between the two transverse slide rails (9). The longitudinal adjustment mechanism (6) comprises a fixed plate (601), a longitudinal slide rail (602), a sliding seat (7) and a servo motor (12). The longitudinal slide rail (602) is installed on the top of the fixed plate (601), and the sliding seat (7) is slidably connected to the longitudinal slide rail (602) and driven by the servo motor (12); Slide blocks (603) are fixed to both sides of the bottom of the fixed plate (601), and the two slide blocks (603) are slidably connected to two transverse slide rails (9) respectively. A movable block 1 (604) is fixed to the center of the bottom of the fixed plate (601), and a threaded rod (11) is threadedly connected to the middle of the movable block 1 (604). One end of the threaded rod (11) movably passes through the main box body (1) and is installed with an adjustment handle (5).

2. A large-plate ITO thin film reflectivity testing device according to claim 1, characterized in that: The bottom of the sliding seat (7) is provided with a groove adapted to the longitudinal slide rail (602), a movable block 2 (701) is fixed to the inner top wall of the groove, and limiting blocks (702) are fixed on both sides of the inner wall of the groove.

3. A large-plate ITO thin film reflectivity testing device according to claim 2, characterized in that: The two side surfaces of the longitudinal slide rail (602) are provided with limit grooves (6021), the limit block (702) is slidably connected inside the limit groove (6021), the top of the longitudinal slide rail (602) is provided with a movable groove (6022), and the movable block 2 (701) is slidably connected inside the movable groove (6022).

4. A large-plate ITO thin film reflectivity testing device according to claim 3, characterized in that: The inner walls of the limiting groove (6021) and the movable groove (6022), and the surfaces of the movable block 2 (701) and the limiting block (702) are all designed to be smooth mirror structures.

5. A large-plate ITO thin film reflectivity testing device according to claim 1, characterized in that: The servo motor (12) is installed on one side of the longitudinal slide rail (602), and the power output shaft of the servo motor (12) is movably inserted into the movable groove (6022) and is installed with a screw rod (1201), and one end of the screw rod (1201) away from the servo motor (12) is threadedly inserted into the movable block 2 (701) and is rotatably connected to one side of the inner wall of the movable groove (6022).

6. A large-plate ITO thin film reflectivity testing device according to claim 1, characterized in that: A positioning plate (10) is fixed to one side of the inner bottom wall of the inner box body (101), and the other end of the threaded rod (11) is rotatably connected to the positioning plate (10).

7. A large-plate ITO thin film reflectivity testing device according to claim 1, characterized in that: The transverse slide rail (9) is a convex structure, the bottom of the slider (603) is provided with a groove adapted to the convex portion of the transverse slide rail (9), and the convex portion of the transverse slide rail (9) is placed in the groove at the bottom of the slider (603), and the surface of the transverse slide rail (9) and the groove at the bottom of the slider (603) are both designed to be smooth mirror structures.

8. A large-plate ITO thin film reflectivity testing device according to claim 1, characterized in that: A spectrometer (8) is installed on the top of the sliding seat (7), a display screen (4) is installed on one side of the top of the main box (1), and the spectrometer (8) and the display screen (4) are connected via a wire.

9. A large-plate ITO thin film reflectivity testing device according to claim 1, characterized in that: A product positioning groove (2) is provided on the top of the main box body (1), and a film body (3) is placed in the product positioning groove (2).

10. A large-plate ITO thin film reflectivity testing device according to claim 1, characterized in that: A finger groove (102) is also provided on one side of the top of the main box body (1), and the finger groove (102) is connected to the product positioning groove (2).