Double-effect concentrator with condensate water recycling mechanism

By arranging a water storage tank and a pump in the cooling tank of the double-effect concentrator, a circulating flow of cooling water is formed, which solves the problem of weak cooling effect of condensed water recycling in the existing technology, and achieves more efficient condensed water recycling and The efficiency of the concentration process is improved.

CN222357972UActive Publication Date: 2025-01-17SICHUAN XINLU PHARMACEUTICAL CO LTD
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Patent Information

Application Number
CN202421073447.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-17
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing condensate water recycling device of dual-effect concentrator has a weak cooling effect, which affects the circulation efficiency of condensate.

Method used

A double-effect concentrator with a condensed water recovery and recycling mechanism is designed. A water storage tank and a pump are installed in the cooling tank to form a circulating flow of cooling water, cool down the condenser pipe, and realize the recycling of condensed water.

Benefits of technology

It effectively improves the circulation efficiency of condensed water, reduces water waste, reduces energy consumption, and improves the overall efficiency of the concentration process.

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Abstract

The utility model belongs to the technical field of related equipment of double-effect concentrators, and particularly relates to a double-effect concentrator with a condensate water recycling mechanism, which comprises a cooling tank, a water storage tank is fixedly mounted at the bottom of the cooling tank, a connecting plate is fixedly mounted at the bottom of an inner cavity of the cooling tank, an upper storage box is fixedly mounted at the bottom of the connecting plate, a condensation pipe is fixedly mounted at the bottom of the upper storage box, and a lower storage box is fixedly connected to the bottom of the condensation pipe; through the arrangement of the cooling tank, circulating flowing of refrigeration water is facilitated, the cooling tank and the water storage tank at the bottom form a sealed whole, the cooling water can circularly flow in the whole, so that the condensation pipe is cooled, through the arrangement of the connecting plate, the installation strength of the upper storage tank is enhanced, and the cooling effect is improved. The upper storage box and the lower storage box are installed at the upper end and the lower end of the condensation pipe respectively, are hollow and can store moisture generated after steam condensation, and steam generated by concentration of materials in the concentration tank enters the cooling tank along a pipeline.
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Description

Technical Field

[0001] The utility model relates to the technical field of equipment related to double-effect concentrators, in particular to a double-effect concentrator with a condensed water recovery and recycling mechanism. Background Art

[0002] In the chemical industry, some liquid raw materials such as liquid medicine and concentrate need to be concentrated to increase the content. When concentrating liquid raw materials, the commonly used method is vacuum distillation, which is usually carried out through a single-effect evaporator. However, the efficiency of the single-effect evaporator is not high, which has given rise to the birth of the double-effect concentrator. The double-effect concentrator is a combination of two single-effect evaporators. The double-effect concentrator uses two effects at the same time to fully utilize the secondary steam, which saves both boiler investment and energy consumption.

[0003] For example, a double-effect concentrator condensate water recovery and recycling device with publication number CN216169999U includes a confluence mechanism connected to the outlets of the first-effect condenser and the second-effect condenser, and a cooling water pool is arranged below the confluence mechanism. The utility model connects the condensate water outlets of the two condensers in the double-effect concentrator through the confluence mechanism, converges the condensate water generated by the double-effect concentrator to the cooling water pool, draws the water in the cooling water pool to the filter through the first circulation mechanism, and then discharges it back to the cooling water pool after filtering, and draws the cooling water in the cooling water pool to the double-effect concentrator through the second circulation mechanism, so that the condensate water generated by the double-effect concentrator is recycled and utilized, avoiding the waste of water resources.

[0004] However, based on the working principle proposed in the above patent, the applicant believes that although the above device can reduce the waste of water resources to a certain extent, in actual use, the above device lacks a relatively weak cooling effect on the circulating water, which affects the circulation efficiency of the condensed water to a certain extent when used.

[0005] Therefore, in order to solve the above problems, a double-effect concentrator with a condensed water recovery and recycling mechanism is proposed. Utility Model Content

[0006] The technical problem to be solved by the utility model is that the existing technology has the disadvantage of relatively weak cooling effect on circulating water. For this reason, we propose a double-effect concentrator with a condensed water recovery and recycling mechanism.

[0007] The technical solution adopted by the utility model to solve its technical problems is: a double-effect concentrator with a condensate recovery and recycling mechanism, comprising a cooling tank; a water storage tank is fixedly installed at the bottom of the cooling tank, a connecting plate is fixedly installed at the bottom of the inner cavity of the cooling tank, an upper storage box is fixedly installed at the bottom of the connecting plate, a condensing pipe is fixedly installed at the bottom of the upper storage box, a lower storage box is fixedly connected to the bottom of the condensing pipe, a temporary box is fixedly connected to the bottom of the lower storage box, a pump is fixedly installed at the bottom of the temporary box and located at the bottom of the water storage tank, and a water outlet flange is fixedly installed at the bottom of the pump.

[0008] Preferably, a water inlet flange is fixedly installed at the middle portion of one side of the cooling tank, and a drain pipe is fixedly installed at the bottom of the water inlet flange.

[0009] Preferably, an air intake flange is fixedly mounted on one side of the top of the cooling tank, and a second air transfer pipe is fixedly connected to the other side of the air intake flange.

[0010] Preferably, the other end of the second air transfer tube is fixedly connected to a second concentration tank, a control panel is fixedly mounted on the front of the second concentration tank, and operation buttons are arranged on the surface of the control panel.

[0011] Preferably, a second heating tank is fixedly installed on the other side of the second concentrating tank, a first air transfer tube is fixedly connected to the top of the second heating tank, and the other end of the first air transfer tube is fixedly connected to the first concentrating tank.

[0012] Preferably, a first heating tank is fixedly installed on the other side of the first concentrating tank, and the bottoms of the first concentrating tank and the second concentrating tank are both connected to a return pipe, and the return pipe is fixedly connected to the water outlet flange.

[0013] The beneficial effects of the utility model are:

[0014] 1. The utility model facilitates the circulation of refrigerated water by setting a cooling tank. The cooling tank and the water storage tank at the bottom form a sealed whole. The cooling water can circulate in the whole, thereby cooling the condenser. The connection plate is set to enhance the installation strength of the upper storage tank. The upper storage tank and the lower storage tank are respectively installed at the upper and lower ends of the condenser. The interior is hollow and can store moisture after steam condensation. The water vapor generated by the concentration of the material in the concentrator enters the cooling tank along the pipeline. The condenser in the cooling tank is always immersed in cooling water with a lower temperature, so the temperature of its inner wall is relatively low. When the steam hits the low-temperature inner wall, it will be converted into liquid and flow into the temporary box at the bottom along the pipeline. The temporary box is connected to a pump to circulate the liquefied steam into the concentrator again for subsequent use in generating high-temperature steam.

[0015] 2. The utility model facilitates the introduction of cooling water for cooling the condenser into the space formed by the cooling tank and the water storage tank through the provision of the water inlet flange and the drain pipe, facilitates the guidance of high-temperature steam into the condenser through the provision of the air inlet flange, facilitates the user to electrically control the device through the provision of the control panel and the operation buttons, facilitates the concentration of materials through the provision of the first concentrating tank and the second concentrating tank through the provision of the return pipe, and facilitates the guidance of the condensed steam water into the first concentrating tank and the second concentrating tank through the provision of the return pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a frontal perspective schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a three-dimensional back view of the overall structure of the utility model;

[0019] Figure 3 It is an enlarged perspective schematic diagram of the cross-section of the cooling tank and the water storage tank structure of the utility model;

[0020] Figure 4 It is an enlarged perspective schematic diagram of the condensation tank and its related structures of the utility model.

[0021] In the figure: 1. cooling tank; 2. water storage tank; 3. connecting plate; 4. upper storage tank; 5. condenser; 6. lower storage tank; 7. temporary tank; 8. pump; 9. water outlet flange; 10. water inlet flange; 11. drain pipe; 12. air inlet flange; 13. second air transfer pipe; 14. second concentration tank; 15. control panel; 16. operation button; 17. second heating tank; 18. first air transfer pipe; 19. first concentration tank; 20. first heating tank; 21. return pipe. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The following is combined with Figure 1-4To further explain this application in detail,

[0024] The present application embodiment discloses a double-effect concentrator with a condensed water recycling mechanism. Figure 3 and Figure 4 A double-effect concentrator with a condensed water recovery and recycling mechanism comprises a cooling tank 1; a water storage tank 2 is fixedly installed at the bottom of the cooling tank 1, a connecting plate 3 is fixedly installed at the bottom of the inner cavity of the cooling tank 1, an upper storage tank 4 is fixedly installed at the bottom of the connecting plate 3, a condensing pipe 5 is fixedly installed at the bottom of the upper storage tank 4, a lower storage tank 6 is fixedly connected to the bottom of the condensing pipe 5, a temporary tank 7 is fixedly connected to the bottom of the lower storage tank 6, a pump 8 is fixedly installed at the bottom of the temporary tank 7 and located at the bottom of the water storage tank 2, and a water outlet flange 9 is fixedly installed at the bottom of the pump 8; the circulation of refrigerated water is facilitated by the cooling tank 1, and the cooling tank 1 and the water storage tank 2 at the bottom form a sealed whole, and cooling water can be used in this The whole body circulates, thereby cooling the condenser 5. The connection plate 3 is used to enhance the installation strength of the upper storage tank 4. The upper storage tank 4 and the lower storage tank 6 are respectively installed at the upper and lower ends of the condenser 5. The interior is hollow and can store moisture after the steam condenses. The water vapor generated by the concentration of the material inside the concentration tank enters the cooling tank 1 along the pipeline. The condenser 5 in the cooling tank 1 is always immersed in cooling water with a lower temperature, and the temperature of its inner wall is relatively low. When the steam hits the low-temperature inner wall, it will be converted into liquid and flow into the temporary box 7 at the bottom along the pipeline. The temporary box 7 is externally connected to a pump 8, which can circulate the liquefied steam into the concentration tank again for subsequent use in generating high-temperature steam.

[0025] Reference Figure 1 and Figure 2 A water inlet flange 10 is fixedly installed in the middle part of one side of the cooling tank 1, and a drain pipe 11 is fixedly installed at the bottom of the water inlet flange 10; the water inlet flange 10 and the drain pipe 11 are used to facilitate the introduction of cooling water for cooling the condenser 5 into the space formed by the cooling tank 1 and the water storage tank 2.

[0026] Reference Figure 1 and Figure 2 An air inlet flange 12 is fixedly installed on one side of the top of the cooling tank 1, and a second air transfer pipe 13 is fixedly connected to the other side of the air inlet flange 12; the air inlet flange 12 is used to guide high-temperature steam into the condenser 5.

[0027] Reference Figure 1 and Figure 3 The other end of the second air transmission tube 13 is fixedly connected to a second concentration tank 14, and a control panel 15 is fixedly installed on the front of the second concentration tank 14. The surface of the control panel 15 is provided with operation buttons 16; the control panel 15 and the operation buttons 16 facilitate the user to electrically control the device.

[0028] Reference Figure 1 and Figure 2 A second heating tank 17 is fixedly installed on the other side of the second concentrating tank 14, a first air transfer pipe 18 is fixedly connected to the top of the second heating tank 17, and a first concentrating tank 19 is fixedly connected to the other end of the first air transfer pipe 18; the first concentrating tank 19 and the second concentrating tank 14 are used to facilitate the concentration of the material.

[0029] Reference Figure 1 and Figure 2 A first heating tank 20 is fixedly installed on the other side of the first concentrating tank 19. A return pipe 21 is connected to the bottom of the first concentrating tank 19 and the second concentrating tank 14. The return pipe 21 is fixedly connected to the water outlet flange 9. The return pipe 21 is used to guide the condensed steam water into the first concentrating tank 19 and the second concentrating tank 14.

[0030] Working principle: When the device is used, first, cooling water is introduced into the cooling tank 1 through the water inlet flange 10. The cooling water can circulate in this whole, thereby cooling the condenser 5. The connection plate 3 is arranged to enhance the installation strength of the upper storage tank 4. The upper storage tank 4 and the lower storage tank 6 are respectively installed at the upper and lower ends of the condenser 5. The interior is hollow and can store moisture after steam condensation. The water vapor generated by the concentration of the material inside the concentrator enters the cooling tank 1 along the pipeline. The condenser 5 in the cooling tank 1 is always immersed in cooling water with a lower temperature, so the temperature of its inner wall is relatively low. When the steam hits the low-temperature inner wall, it will be converted into liquid and flow into the temporary box 7 at the bottom along the pipeline. The temporary box 7 is externally connected to a pump 8, which can circulate the liquefied steam into the concentrator again, thereby allowing the condensed water to be recycled.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A double-effect concentrator with a condensed water recycling mechanism, characterized in that: The invention comprises a cooling tank (1); a water storage tank (2) is fixedly installed at the bottom of the cooling tank (1); a connecting plate (3) is fixedly installed at the bottom of the inner cavity of the cooling tank (1); an upper storage tank (4) is fixedly installed at the bottom of the connecting plate (3); a condenser (5) is fixedly installed at the bottom of the upper storage tank (4); a lower storage tank (6) is fixedly connected to the bottom of the condenser (5); a temporary tank (7) is fixedly connected to the bottom of the lower storage tank (6); a pump (8) is fixedly installed at the bottom of the temporary tank (7) and located at the bottom of the water storage tank (2); and a water outlet flange (9) is fixedly installed at the bottom of the pump (8).

2. A double-effect concentrator with a condensed water recycling mechanism according to claim 1, characterized in that: A water inlet flange (10) is fixedly mounted at the middle portion of one side of the cooling tank (1), and a drain pipe (11) is fixedly mounted at the bottom of the water inlet flange (10).

3. The double-effect concentrator with a condensed water recycling mechanism according to claim 1, characterized in that: An air intake flange (12) is fixedly mounted on one side of the top of the cooling tank (1), and a second air transfer pipe (13) is fixedly connected to the other side of the air intake flange (12).

4. A double-effect concentrator with a condensed water recycling mechanism according to claim 3, characterized in that: The other end of the second air transfer pipe (13) is fixedly connected to a second concentration tank (14), and a control panel (15) is fixedly installed on the front of the second concentration tank (14), and an operating button (16) is arranged on the surface of the control panel (15).

5. A double-effect concentrator with a condensed water recycling mechanism according to claim 4, characterized in that: A second heating tank (17) is fixedly mounted on the other side of the second concentrating tank (14), a first air transfer pipe (18) is fixedly connected to the top of the second heating tank (17), and a first concentrating tank (19) is fixedly connected to the other end of the first air transfer pipe (18).

6. A double-effect concentrator with a condensed water recycling mechanism according to claim 5, characterized in that: A first heating tank (20) is fixedly installed on the other side of the first concentrating tank (19), and the bottoms of the first concentrating tank (19) and the second concentrating tank (14) are both connected to a return pipe (21), and the return pipe (21) is fixedly connected to a water outlet flange (9).

Citation Information

Patent Citations

  • Condensate water recycling device of double-effect concentrator

    CN216169999U