Starch gelatinization equipment
By designing starch gelatinization equipment with two-way stirring function and starch crushing function, the problems of poor mixing effect and lack of crushing function of traditional equipment are solved, achieving better starch gelatinization effect and stable operation of the equipment.
Patent Information
- Application Number
- CN202421167247.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Traditional starch gelatinization equipment has poor stirring effect during the stirring process and lacks the crushing function, which makes the starch less likely to dissolve and easily agglomerate, making it inconvenient to use.
A starch gelatinization equipment with two-way stirring function and starch crushing function is designed, including a heated gelatinization tank, a two-way stirring component, a crushing tank and a crushing component. A better mixing effect is achieved through the two-way stirring component and is crushed through the crushing component. Clumps starch to promote dissolution.
Through the use of a two-way stirring component, the mixing effect of starch and water is improved, and the gelatinization effect is improved; through the design of the crushing component, the problem of starch agglomeration is solved and the dissolution of starch is promoted. The equipment also has the ability to clean and filter the inner wall. The network vibration function improves the operational stability and efficiency of the equipment.
Smart Images
Figure CN222358395U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of starch gelatinization, in particular to a starch gelatinization device. Background Art
[0002] Starch is insoluble in water at room temperature, but when the water temperature rises to above 53°C, the physical properties of starch change significantly. The property of starch swelling and splitting at high temperature to form a uniform paste solution is called starch gelatinization. Starch gelatinization equipment usually consists of a heated gelatinization tank and a stirring device. When in use, water and starch need to be added to the heated gelatinization tank first, and then the starch and water are stirred by the stirring device to promote the gelatinization of starch. However, when the traditional stirring device stirs the starch and water, it can only stir in one direction, resulting in that some of the raw materials squeezed together cannot be fully mixed together, and the stirring effect is poor; in addition, since starch is easy to clump after standing for a long time, and the clumped starch is more difficult to dissolve, it is usually necessary to crush the clumped starch. However, the existing starch gelatinization equipment does not have a crushing function, which brings a lot of inconvenience to users. Utility Model Content
[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a starch gelatinization device with a two-way stirring function, better stirring effect, starch crushing function, and convenient cleaning of the inner wall of the device.
[0004] The technical solution adopted by the utility model is as follows: The utility model is a starch gelatinization device, comprising a heating gelatinization tank and a sealing cover.
[0005] The heating gelatinization tank is provided with legs, the sealing cover is detachably provided on the heating gelatinization tank, the sealing cover is provided with a water injection pipe, and further comprises a two-way stirring assembly, a crushing tank and a crushing assembly, the crushing tank is provided on the sealing cover, a feeding hopper is provided on the crushing tank, an opening is provided at the bottom of the crushing tank, the crushing tank is communicated with the heating gelatinization tank through the opening, the crushing assembly is provided in the crushing tank, the two-way stirring assembly comprises a first rotating shaft, a sleeve, a first stirring rod and a second stirring rod, the sleeve is rotatably provided on the sealing cover, the second stirring rod is provided on the sleeve, The sealing cover is provided with a bracket, the first rotating shaft is rotatably provided on the bracket and rotates downward to pass through the sleeve, the first stirring rod is provided on the first rotating shaft and is located on the inner side of the second stirring rod, a worm is rotatably provided on the bracket, a first worm wheel is sleeved on the first rotating shaft, and the first worm wheel is meshed with the worm, a second rotating shaft is rotatably provided on the bracket, a second worm wheel is sleeved on the second rotating shaft, and the second worm wheel is meshed with the worm, a second gear is sleeved on the second rotating shaft, and a first gear is sleeved on the sleeve, and the first gear is meshed with the second gear.
[0006] Furthermore, the crushing assembly includes a crushing knife and a filter screen. The second rotating shaft rotates downward and extends into the crushing tank. The crushing knife is arranged at the lower end of the second rotating shaft. The filter screen is arranged in the crushing tank and below the second rotating shaft.
[0007] Furthermore, a scraper is provided on the first rotating shaft, and the scraper is in contact with the inner wall of the heating gelatinization tank.
[0008] Furthermore, a vibration motor is provided on the filter screen.
[0009] Furthermore, a rotating motor is provided on the bracket, and one end of the worm is provided on an output shaft of the rotating motor.
[0010] Furthermore, a discharge pipe is provided at the bottom of the heating gelatinization tank, and a solenoid valve is provided on the discharge pipe.
[0011] The beneficial effects achieved by the utility model with the above structure are as follows: the solution is provided with a two-way stirring component, which is convenient for
[0012] The starch and water in the heated gelatinization tank are stirred in both directions, so that the stirring effect is better, which helps to improve the gelatinization effect; the scheme is provided with a crushing component, which is convenient for crushing the agglomerated starch, so as to promote better dissolution of the starch; the scheme is provided with a scraper, which can clean the materials adhering to the side wall of the heated gelatinization tank; the scheme is provided with a vibration motor, which can improve the filtering effect of the filter on the starch; the scheme can simultaneously drive the two-way stirring component, the crushing component and the scraper to work by rotating the motor, which not only reduces resource consumption, but also helps to improve the operation stability of the gelatinization equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 A three-dimensional diagram of an embodiment of the utility model;
[0015] Figure 2 An exploded view of an embodiment of the utility model;
[0016] Figure 3 It is a front view of an embodiment of the utility model;
[0017] Figure 4 It is a left side view of an embodiment of the utility model;
[0018] Figure 5 for Figure 4 Sectional view along section AA;
[0019] Figure 6 A top view of an embodiment of the utility model;
[0020] Figure 7 for Figure 2 A magnified view of part A;
[0021] Figure 8 for Figure 5 A magnified view of part B;
[0022] Fig. 9 for Figure 5 Magnified view of part C.
[0023] Among them, 1. heating gelatinization tank, 2. sealing cover, 3. two-way stirring assembly, 4. crushing tank, 5. crushing assembly, 6. legs, 7. bracket, 8. water injection pipe, 9. first rotating shaft, 10. sleeve, 11. first stirring rod, 12. second stirring rod, 13. worm, 14. first worm gear, 15. first gear, 16. second rotating shaft, 17. second worm gear, 18. second gear, 19. feeding hopper, 20. crushing knife, 21. filter screen, 22. scraper, 23. vibration motor, 24. rotating motor, 25. discharge pipe, 26. solenoid valve. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0026] like Figure 1-Figure 9As shown, the utility model is a starch gelatinization device, comprising a heating gelatinization tank 1 and a sealing cover 2, the heating gelatinization tank 1 is provided with a support leg 6, the sealing cover 2 is detachably arranged on the heating gelatinization tank 1, the sealing cover 2 is provided with a water injection pipe 8, and also comprises a two-way stirring component 3, a crushing tank 4 and a crushing component 5, the crushing tank 4 is arranged on the sealing cover 2, the crushing tank 4 is provided with a feeding hopper 19, the bottom of the crushing tank 4 is provided with an opening, the crushing tank 4 is connected with the heating gelatinization tank 1 through the opening, and the crushing component 5 is arranged in the crushing tank 4; a discharge pipe 25 is provided at the bottom of the heating gelatinization tank 1, and a solenoid valve 26 is provided on the discharge pipe 25.
[0027] The bidirectional stirring assembly 3 includes a first rotating shaft 9, a sleeve 10, a first stirring rod 11 and a second stirring rod 12. The sleeve 10 is rotatably arranged on the sealing cover 2, and the second stirring rod 12 is arranged on the sleeve 10. A bracket 7 is arranged on the sealing cover 2. The first rotating shaft 9 is rotatably arranged on the bracket 7 and rotates downward to penetrate the sleeve 10. The first stirring rod 11 is arranged on the first rotating shaft 9 and is located on the inner side of the second stirring rod 12. A worm 13 is rotatably arranged on the bracket 7. A first worm gear 14 is sleeved on the first rotating shaft 9. The first worm gear 14 The bracket 7 is meshed with the worm 13, and a second shaft 16 is rotatably provided on the bracket 7. A second worm wheel 17 is sleeved on the second shaft 16. The second worm wheel 17 meshes with the worm 13. A second gear 18 is sleeved on the second shaft 16. A first gear 15 is sleeved on the sleeve 10. The first gear 15 meshes with the second gear 18. A scraper 22 is provided on the first shaft 9. The scraper 22 contacts the inner wall of the heating and gelatinizing tank 1. A rotating motor 24 is provided on the bracket 7. One end of the worm 13 is provided on the output shaft of the rotating motor 24.
[0028] The crushing assembly 5 includes a crushing knife 20 and a filter 21. The second rotating shaft 16 rotates downward and extends into the crushing tank 4. The crushing knife 20 is arranged at the lower end of the second rotating shaft 16. The filter 21 is arranged in the crushing tank 4 and below the second rotating shaft 16. A vibration motor 23 is arranged on the filter 21.
[0029] During specific use, first start the vibration motor 23 and the rotating motor 24. The vibration motor 23 can make the filter screen 21 vibrate, which helps to improve the filtering efficiency of the filter screen 21 for starch. The rotating motor 24 can drive the worm 13 to rotate, and the worm 13 drives the first worm gear 14 and the second worm gear 17 to rotate clockwise. The first worm gear 14 drives the first rotating shaft 9 to rotate clockwise, and the first rotating shaft 9 drives the first stirring rod 11 and the scraper 22 to rotate clockwise. The second worm gear 17 drives the second rotating shaft 16 to rotate clockwise, and the second rotating shaft 16 drives the second gear 18 and the crushing knife 20 to rotate clockwise. The second gear 18 drives the first gear 15 to rotate counterclockwise, and the first gear 15 drives the sleeve 10 to rotate counterclockwise, and the sleeve 10 drives the second stirring rod 12 to rotate counterclockwise. Then, water is added into the heated gelatinization tank 1 through the water injection pipe 8, and starch is added into the crushing tank 4 through the feeding hopper 19. The agglomerated starch can be crushed by the rotation of the crushing knife 20, which is more conducive to the subsequent dissolution of the starch. The qualified starch is filtered through the filter screen 21 and enters the heated gelatinization tank 1. The two-way rotation and stirring of the first stirring rod 11 and the second stirring rod 12 can make the stirring effect better, which helps to improve the gelatinization effect. The rotation of the scraper 22 can clean the material adhering to the side wall of the heated gelatinization tank 1. After the gelatinization is completed, the solenoid valve 26 is opened, and the material in the heated gelatinization tank 1 can be discharged through the discharge pipe 25.
[0030] In summary, the present invention is provided with a bidirectional stirring component 3, through which the starch and water in the heated gelatinization tank 1 are conveniently stirred in both directions, so that the stirring effect is better, thereby helping to improve the gelatinization effect; the present invention is provided with a crushing component 5, through which the agglomerated starch is conveniently crushed, thereby promoting better dissolution of the starch; the present invention is provided with a scraper 22, through which the scraper 22 can be used to crush the starch adhering to the
[0031] The material on the side wall of the gelatinization tank 1 is heated and cleaned; the present solution is provided with a vibration motor 23, through which the filtering effect of the filter screen 21 on starch can be improved; the present solution can simultaneously drive the two-way stirring component 3, the crushing component 5 and the scraper 22 to work by rotating the motor 24, which not only reduces resource consumption, but also helps to improve the operating stability of the gelatinization equipment.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0033] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0034] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A starch gelatinization device, comprising a heating gelatinization tank (1) and a sealing cover (2), wherein the heating gelatinization tank (1) is provided with a support leg (6), the sealing cover (2) is detachably provided on the heating gelatinization tank (1), and the sealing cover (2) is provided with a water injection pipe (8), characterized in that: The invention also comprises a bidirectional stirring assembly (3), a crushing tank (4) and a crushing assembly (5), wherein the crushing tank (4) is arranged on the sealing cover (2), a feeding hopper (19) is arranged on the crushing tank (4), an opening is arranged at the bottom of the crushing tank (4), the crushing tank (4) is connected with the heating gelatinization tank (1) through the opening, the crushing assembly (5) is arranged in the crushing tank (4), the bidirectional stirring assembly (3) comprises a first rotating shaft (9), a sleeve (10), a first stirring rod (11) and a second stirring rod (12), the sleeve (10) is rotatably arranged on the sealing cover (2), the second stirring rod (12) is arranged on the sleeve (10), the sealing cover (2) is provided with a bracket (7), the first rotating shaft (9) is rotatably arranged on the bracket ( The bracket (7) is mounted on the support (7) and rotates downwardly through the sleeve (10); the first stirring rod (11) is arranged on the first rotating shaft (9) and is located on the inner side of the second stirring rod (12); a worm (13) is rotatably provided on the bracket (7); a first worm wheel (14) is sleeved on the first rotating shaft (9); the first worm wheel (14) is meshed with the worm (13); a second rotating shaft (16) is rotatably provided on the bracket (7); a second worm wheel (17) is sleeved on the second rotating shaft (16); the second worm wheel (17) is meshed with the worm (13); a second gear (18) is sleeved on the second rotating shaft (16); a first gear (15) is sleeved on the sleeve (10); the first gear (15) is meshed with the second gear (18).
2. The starch gelatinization equipment according to claim 1, characterized in that: The crushing assembly (5) comprises a crushing knife (20) and a filter screen (21); the second rotating shaft (16) rotates downward and extends into the crushing tank (4); the crushing knife (20) is arranged at the lower end of the second rotating shaft (16); and the filter screen (21) is arranged in the crushing tank (4) and below the second rotating shaft (16).
3. The starch gelatinization equipment according to claim 1, characterized in that: The first rotating shaft (9) is provided with a scraper (22), and the scraper (22) is in contact with the inner wall of the heating and gelatinization tank (1).
4. The starch gelatinization equipment according to claim 2, characterized in that: The filter screen (21) is provided with a vibration motor (23).
5. The starch gelatinization equipment according to claim 1, characterized in that: The bracket (7) is provided with a rotating motor (24), and one end of the worm (13) is arranged on the output shaft of the rotating motor (24).
6. The starch gelatinization equipment according to claim 1, characterized in that: A discharge pipe (25) is provided at the bottom of the heating gelatinization tank (1), and a solenoid valve (26) is provided on the discharge pipe (25).