Profile compounding machine
By using the collaborative cooperation between composite mechanism and guide components in the aluminum profile composite machine, the problems of edge damage, low efficiency and limited application scope during aluminum profile processing in the prior art are solved, and higher dimensional accuracy and surface quality are achieved , and the scope of application has been expanded.
Patent Information
- Application Number
- CN202421032404.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing aluminum profile composite machines have problems such as edge damage, low production efficiency, inflexible adjustment mechanism and limited application scope during the processing process, especially when facing composite profiles with varying sizes in batches.
A profile composite machine is designed, using the coordinated cooperation of composite mechanisms and guide components. Through electric telescopic rods, pre-composite components and guide rollers, the accurate alignment and leveling of aluminum profiles are achieved, ensuring that the materials are accurately along the composite process. The path is advanced and can adapt to the processing needs of different sizes of profiles.
It improves the dimensional accuracy and surface quality of the final product, avoids the offset problem in profile composite processing, expands the scope of application of profile composite machines, and can handle multiple aluminum profiles of different sizes at one time.
Smart Images

Figure CN222359006U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of profile composites, and in particular relates to a profile composite machine. Background Art
[0002] Aluminum profile composite is a process of combining two or more layers of different materials into one. At present, aluminum profiles are usually processed using a special profile composite machine to give the original aluminum profiles new functions.
[0003] The authorization announcement number is CN 216606743 U. A rolling compound machine for processing aluminum alloy aluminum profiles includes a processing bin, a bin door, an observation window and a rolling wheel, and a bin door is installed at the front end of the processing bin. The utility model overcomes the shortcomings of the prior art, and through the processing bin, the feeding window, the bin door, the observation window, the rolling wheel, the adjustment mechanism, and the mounting bracket, when the profile is placed in the processing bin through the feeding window, the staff can observe the processing conditions inside the processing bin through the observation window on the surface of the bin door, and the rolling wheel can compound the profile by rolling, and the rolling wheel can slide up and down on the surface of the mounting bracket driven by the adjustment mechanism, so that the spacing between the two groups of rolling wheels can be adjusted, so that the rolling wheel can be suitable for profiles of different sizes and models, so that when the profile is compounded by the rolling wheel, the compound surface of the profile can be flattened, thereby avoiding the situation where the compound surface of the profile is bulged and warped;
[0004] Although composite operations on profiles can be achieved, there are still some problems in daily use. During the direct rolling process, if the aluminum profiles and their composite materials are not accurately aligned, edge damage may occur. Secondly, the current single-track operation mode limits the overall production efficiency. Furthermore, in the face of composite profiles with varying sizes within a batch, the existing adjustment mechanism is not flexible enough, which limits the versatility and application scope of the equipment. Utility Model Content
[0005] In view of this, the utility model provides a profile composite machine, which can coordinate with a composite mechanism, a pre-composite component and a guide component to make the aluminum profile to be composited flat and preliminarily fit, ensure that the composite material can be accurately aligned and flattened before entering the formal composite, improve the dimensional accuracy and surface quality of the final product, guide the material along a precise path, avoid deviation during the composite processing of the aluminum profile, and process multiple aluminum profiles at one time, meet the demand for guiding assistance for aluminum profiles of various sizes in a batch, and greatly improve the scope of application of the profile composite machine.
[0006] In order to solve the above technical problems, the utility model provides a profile composite machine, including a mounting frame and a composite mechanism arranged in the mounting frame, the composite mechanism includes a mounting opening longitudinally symmetrically arranged in the middle of the upper surface of the mounting frame, an electric telescopic rod is arranged in the mounting opening, a rib-shaped plate is arranged at the lower end between the telescopic ends of the two electric telescopic rods, and a pre-composite component is also arranged at the front end of the rib-shaped plate, the pre-composite component includes a rectangular opening laterally symmetrically arranged at the front ends of the left and right walls of the rib-shaped plate, a round rod is arranged in the middle between the upper and lower walls of the rectangular opening, a sliding seat is slidably connected between the two round rods, a pre-pressing roller is rotatably connected between the left and right walls of the sliding seat, a spring is arranged between the upper and lower walls of the rectangular opening, the springs are respectively movably sleeved on the outside of the adjacent round rods on the same side, the electric telescopic rods are electrically connected to the external single-chip computer, and a guide component is also arranged at the lower end of the mounting frame.
[0007] The composite mechanism also includes a composite roller which is connected to the lower side of the rear end between the left and right walls of the shaped plate and rotates uniformly in the longitudinal direction. A roller conveyor is arranged at the lower end of the mounting frame, and the roller conveyor is electrically connected to the external single chip microcomputer.
[0008] The guide assembly includes a dovetail slide groove uniformly arranged on the lower wall of the mounting frame in the longitudinal direction, and a sliding plate uniformly distributed in the transverse direction is slidably connected between the multiple dovetail slide grooves, and the upper surface of the sliding plate is rotatably connected with guide rollers uniformly distributed in the longitudinal direction; the guide assembly also includes a screw rod rotatably connected to the middle part of the lower end between the left and right walls of the shaped plate, a circular hole is arranged in the middle part of the sliding plate, a wire drum is rotatably connected in the circular hole, the wire drum is threadedly connected to the screw rod, and a locking bolt is threadedly connected in the screw hole arranged in the upper part of the right end surface of the wire drum, and the left end of the locking bolt is respectively in end face contact with the adjacent wire drum on the same side, and a through hole compatible with the screw rod is arranged in the middle part of the lower end of the left surface of the mounting frame; the guide assembly also includes a motor arranged in the middle part of the lower end of the left surface of the mounting frame, the output shaft of the motor is fixedly connected to the left end of the wire rod, and the motor is electrically connected to the external single-chip computer.
[0009] The lower end between the left and right walls of the mounting frame is provided with support rods evenly distributed in the longitudinal direction, and the sliding plates are provided with sliding holes corresponding to the support rods one by one.
[0010] The four corners of the lower surface of the mounting frame are provided with symmetrically distributed mounting plates.
[0011] The beneficial effects of the above technical solution of the utility model are as follows:
[0012] The operator controls the operation of the electric telescopic rod through an external single-chip microcomputer. The telescopic end of the electric telescopic rod moves downward, driving the convex plate and its auxiliary mechanisms to move downward synchronously. Then, the extension length of the electric telescopic rod is adjusted according to the aluminum profile to be composited to meet the needs of composite processing of aluminum profiles of different sizes. Then, the aluminum profile to be composited is put in from the front end of the roller conveyor and placed between two laterally adjacent guide rollers. Then, the operator controls the operation of the roller conveyor through an external single-chip microcomputer. The operation of the roller conveyor drives the aluminum profile to be composited to be conveyed smoothly and continuously. When the aluminum profile to be composited passes through the pre-pressing roller, the pre-pressing roller is pressed against the spring. Under the action of elasticity, a certain pre-pressure is applied to the aluminum profile to be composited, so that the aluminum profile to be composited can be flattened and preliminarily fitted. At the same time, under the coordinated cooperation of the round rod, sliding seat and spring, the pre-pressure roller can be adaptively adjusted to adapt to the characteristics of different materials, complete the preliminary alignment and pressing operations, and ensure that the composite materials can be accurately aligned and flattened before entering the formal composite, thereby improving the dimensional accuracy and surface quality of the final product. As the preliminarily composited aluminum profile moves backward and reaches the composite roller area, the composite roller performs further composite processing on the preliminarily composited aluminum profile, thereby realizing the composite processing of the aluminum profile. First, the relevant operators control the operation of the motor through an external single-chip computer according to the size of the required composite profile. The rotation of the motor output shaft drives the screw to rotate synchronously. When the screw rotates, it drives the sliding plate and the guide roller on it to move synchronously to the left or right through the wire drum locked by the locking bolt, thereby changing the spacing between two adjacent guide rollers in the horizontal direction, achieving precise positioning of the guide assembly, ensuring that the composite material can be accurately guided and positioned before entering the composite process, and can guide the material to move along a precise path to avoid displacement during the composite processing of aluminum profiles, and can process multiple aluminum profiles at the same time. When there are composite profiles of various sizes in a batch, just loosen the locking bolt and then rotate the corresponding wire drum. The rotation of the wire drum drives the sliding plate and the guide roller on it to move left or right, thereby meeting the needs for guiding assistance for aluminum profiles of various sizes in a batch, greatly improving the scope of application of the profile composite machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the main structure of a profile compound machine of the utility model;
[0014] Figure 2 This is a schematic diagram of the structure of the pre-composite component of the utility model;
[0015] Figure 3 This is a schematic diagram of the guide assembly structure of the utility model;
[0016] Figure 4 A schematic diagram of the structure of the utility model;
[0017] Figure 5 It is a schematic diagram of the B structure of the present utility model.
[0018] Explanation of the reference numerals: 100, mounting frame; 200, electric telescopic rod; 201, shaped plate; 202, composite roller; 203, roller conveyor; 300, rectangular opening; 301, round rod; 302, sliding seat; 303, pre-pressure roller; 304, spring; 400, dovetail slide; 401, sliding plate; 402, guide roller; 403, screw rod; 404, wire drum; 405, locking bolt; 406, motor; 500, support rod. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-5 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0020] like Figure 1-5 As shown:
[0021] The present embodiment provides a profile composite machine, including a mounting frame 100 and a composite mechanism arranged in the mounting frame 100, the composite mechanism includes a mounting opening longitudinally symmetrically arranged in the middle of the upper surface of the mounting frame 100, and an electric telescopic rod 200 is arranged in each mounting opening, and a ribbed plate 201 is arranged at the lower end between the telescopic ends of the two electric telescopic rods 200, and a pre-composite component is also arranged at the front end of the ribbed plate 201, and the pre-composite component includes a rectangular opening 300 transversely symmetrically arranged at the front ends of the left and right walls of the ribbed plate 201, and a round rod 301 is arranged in the middle between the upper and lower walls of the rectangular opening 300, and a sliding plate 201 is arranged between the two round rods 301. A sliding seat 302 is rotatably connected to the left and right walls of the sliding seat 302, and a pre-pressing roller 303 is rotatably connected therebetween. A spring 304 is provided between the upper and lower walls of the rectangular opening 300, and the springs 304 are movably sleeved on the outside of the adjacent round rods 301 on the same side. The electric telescopic rods 200 are electrically connected to an external single-chip computer, and a guide component is also provided at the lower end of the mounting frame 100. The composite mechanism also includes a composite roller 202 that is longitudinally and evenly rotatably connected to the lower side of the rear end between the left and right walls of the shaped plate 201, and a roller conveyor 203 is provided at the lower end of the mounting frame 100, and the roller conveyor 203 is electrically connected to the external single-chip computer.
[0022] like Figure 1-5As shown, the guide assembly includes a dovetail slide 400 uniformly arranged on the lower wall of the mounting frame 100 in the longitudinal direction, and a plurality of dovetail slides 400 are slidably connected with sliding plates 401 uniformly distributed in the transverse direction. The upper surfaces of the sliding plates 401 are rotatably connected with guide rollers 402 uniformly distributed in the longitudinal direction. The rollers uniformly distributed in the longitudinal direction on the roller conveyor 203 are spaced apart from the guide rollers 402 that are a group in the transverse direction. The guide assembly also includes a screw rod 403 rotatably connected to the middle part of the lower end between the left and right walls of the shaped plate 201. The middle part of the sliding plate 401 is provided with a circular hole, and the circular hole is uniformly provided with a screw rod 403. A wire reel 404 is rotatably connected, and the wire reel 404 is threadedly connected to the screw rod 403. The screw holes arranged on the upper end of the right end surface of the wire reel 404 are threadedly connected with locking bolts 405. The left ends of the locking bolts 405 are respectively in end surface contact with the adjacent wire reel 404 on the same side. A through hole compatible with the screw rod 403 is provided in the middle of the lower end of the left surface of the mounting frame 100; the guide assembly also includes a motor 406 arranged in the middle of the lower end of the left surface of the mounting frame 100, and the output shaft of the motor 406 is fixedly connected to the left end of the screw rod 403, and the motor 406 is electrically connected to the external single-chip computer.
[0023] like Figure 1 As shown, symmetrically distributed mounting plates are provided at the four corners of the lower surface of the mounting frame 100 .
[0024] The working principle of a profile composite machine provided by the utility model is as follows: first, the relevant operator adjusts the operation of the motor 406 through the external single-chip computer according to the size of the required composite profile, and the output shaft of the motor 406 rotates to drive the screw rod 403 to rotate synchronously. When the screw rod 403 rotates, it drives the sliding plate 401 and the guide roller 402 thereon to move synchronously to the left or right through the wire drum 404 locked by the locking bolt 405, thereby changing the spacing between the two laterally adjacent guide rollers 402, realizing the precise positioning of the guide assembly, ensuring that the composite material can be accurately guided and positioned before entering the composite process, and can guide the material to move along a precise path to avoid the aluminum profile The composite processing of aluminum profiles is offset when moving, and multiple aluminum profiles can be processed at the same time. Then, the operator controls the operation of the electric telescopic rod 200 through the external single-chip microcomputer. The telescopic end of the electric telescopic rod 200 moves downward to drive the shaped plate 201 and its auxiliary mechanism to move downward synchronously. Then, the extension length of the electric telescopic rod 200 is adjusted according to the aluminum profiles to be composited to meet the needs of composite processing of aluminum profiles of different sizes. Then, the aluminum profile to be composited is put into the front end of the roller conveyor 203 and placed between two laterally adjacent guide rollers 402. Then, the operator controls the operation of the roller conveyor 203 through the external single-chip microcomputer, and the roller conveyor 203 moves. The pre-pressing roller 303 drives the aluminum profile to be compounded to be conveyed smoothly and continuously. When the aluminum profile to be compounded passes through the pre-pressing roller 303, the pre-pressing roller 303 applies a certain pre-pressure to the aluminum profile to be compounded under the elastic action of the spring 304, so that the aluminum profile to be compounded can be flattened and preliminarily fitted. At the same time, the round rod 301, the sliding seat 302 and the spring 304 coordinate and cooperate, so that the pre-pressing roller 303 can be adaptively adjusted to adapt to different material properties, complete the preliminary alignment and pressing operations, ensure that the composite material can be accurately aligned and flattened before entering the formal compounding, improve the dimensional accuracy and surface quality of the final product, as the preliminarily compounded aluminum profile moves backward, When it reaches the composite roller 202 area, the composite roller 202 performs further composite processing on the initially composited aluminum profile, thereby realizing composite processing on the aluminum profile. The mounting frame 100 provides a solid foundation for the entire equipment, and also facilitates the installation and positioning of the equipment at the work site, ensuring the levelness and stability of the machine. When there are composite profiles of various sizes in a batch, it is only necessary to loosen the locking bolt 405 and then rotate the corresponding wire drum 404. The rotation of the wire drum 404 drives the sliding plate 401 and the guide roller 402 thereon to move left or right, thereby meeting the needs for guiding assistance for aluminum profiles of various sizes in a batch, greatly improving the scope of application of the profile composite machine.
[0025] like Figure 1-3As shown, longitudinally evenly distributed support rods 500 are provided at the lower end between the left and right walls of the mounting frame 100, and sliding holes corresponding to the support rods 500 are provided on the sliding plate 401. The support rods 500 ensure that the sliding plate 401 and the guide components thereon remain stable during operation, avoiding deviations caused by mechanical vibrations, and improving the accuracy and quality of composite processing.
[0026] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0027] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A profile laminating machine, characterized in that: The invention comprises a mounting frame (100) and a composite mechanism arranged in the mounting frame (100), the composite mechanism comprising a mounting opening longitudinally symmetrically arranged in the middle of the upper surface of the mounting frame (100), the mounting openings each being provided with an electric telescopic rod (200), a shaped plate (201) being arranged at the lower end between the telescopic ends of the two electric telescopic rods (200), the front end of the shaped plate (201) also being provided with a pre-composite component, the pre-composite component comprising a rectangular opening (300) transversely symmetrically arranged at the front ends of the left and right walls of the shaped plate (201), the rectangular opening ( A round rod (301) is provided in the middle between the upper and lower walls of the rectangular opening (300), a sliding seat (302) is slidably connected between the two round rods (301), a pre-pressing roller (303) is rotatably connected between the left and right walls of the sliding seat (302), a spring (304) is provided between the upper and lower walls of the rectangular opening (300), the spring (304) is movably sleeved on the outside of the adjacent round rods (301) on the same side, the electric telescopic rods (200) are electrically connected to an external single-chip computer, and a guide component is also provided at the lower end of the mounting frame (100).
2. A profile laminating machine according to claim 1, characterized in that: The composite mechanism also includes a composite roller (202) which is connected to the lower side of the rear end between the left and right walls of the shaped plate (201) and rotates uniformly in the longitudinal direction. A roller conveyor (203) is provided at the lower end of the mounting frame (100). The roller conveyor (203) is electrically connected to an external single chip computer.
3. A profile laminating machine as claimed in claim 2, characterized in that: The guide assembly comprises dovetail slide grooves (400) uniformly arranged longitudinally on the lower wall surface of the mounting frame (100), a plurality of dovetail slide grooves (400) are slidably connected to sliding plates (401) uniformly distributed transversely, and the upper surfaces of the sliding plates (401) are rotatably connected to guide rollers (402) uniformly distributed longitudinally.
4. A profile laminating machine as claimed in claim 3, characterized in that: The guide assembly also includes a screw rod (403) rotatably connected to the middle part of the lower end between the left and right walls of the shaped plate (201); a circular hole is provided in the middle part of the sliding plate (401); a wire drum (404) is rotatably connected in the circular hole; the wire drum (404) is threadedly connected to the screw rod (403); a locking bolt (405) is threadedly connected in a screw hole provided at the upper end of the right end surface of the wire drum (404); the left end of the locking bolt (405) is respectively in end face contact with the wire drum (404) adjacent to the same side; and a through hole matching the screw rod (403) is provided in the middle part of the lower end of the left surface of the mounting frame (100).
5. A profile laminating machine as claimed in claim 4, characterized in that: The guide assembly further comprises a motor (406) arranged at the middle of the lower end of the left surface of the mounting frame (100), the output shaft of the motor (406) being fixedly connected to the left end of the lead screw (403), and the motor (406) being electrically connected to an external single chip computer.
6. A profile laminating machine as claimed in claim 3, characterized in that: The lower end between the left and right walls of the mounting frame (100) is provided with support rods (500) evenly distributed in the longitudinal direction, and the sliding plates (401) are provided with sliding holes corresponding one to one to the support rods (500).
7. A profile laminating machine according to claim 1, characterized in that: The four corners of the lower surface of the mounting frame (100) are provided with symmetrically distributed mounting plates.