Novel magnesium alloy lightweight product die-casting die
By using connecting rod components in magnesium alloy die-casting molds to drive the sliding of the second mold and adjust the mold spacing, the problem of insufficient driving pressure of the hydraulic rod is solved, and the die-casting effect and product quality are improved.
Patent Information
- Application Number
- CN202421188378.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The pressure applied to the hydraulic rod driving end of existing magnesium alloy die-casting molds is limited, which affects the die-casting effect and product quality.
The connecting rod assembly is used as the driving mechanism, and the second mold is driven to slide through the first linear driver and the connecting rod assembly, adjust the mold opening and closing distance, increase the applied pressure, and improve the die casting effect.
Through the force-doubling mechanism of the connecting rod assembly, the driving force is increased, the die-casting effect is improved, and the product quality and production efficiency are improved.
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Figure CN222359248U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a magnesium alloy die-casting die, in particular to a novel magnesium alloy lightweight product die-casting die. Background Art
[0002] With the continuous development of technology, metal die-casting molds have been widely used in industrial production. Generally speaking, die-casting molds work at relatively high working temperatures. When working, molten metal liquid needs to be injected into the mold cavity at high pressure and high speed, which will inevitably cause the entire mold to heat up rapidly. For example, the temperature of the magnesium alloy solution is as high as 630-650°C. The high-speed impact of the high-temperature metal flow during the magnesium alloy die-casting mold requires careful operation in subsequent operations, which brings great inconvenience to production efficiency. When the staff comes into contact with it, it is inevitable that the staff will suffer burns and other damage to their bodies. For this reason, a magnesium alloy die-casting mold is provided.
[0003] Chinese patent CN208600693U discloses a magnesium alloy die-casting mold. The device is fixedly connected to the upper mold through the first hydraulic rod and the second hydraulic rod at the top of the first hydraulic cylinder and the second hydraulic cylinder. The opening and closing of the die-casting mold are automatically controlled by a control switch, thereby avoiding burns caused by workers accidentally touching the mold and ensuring the safety of workers during operation. By connecting the water pump output pipe to one side of the water storage pipe and the water injection pipe at the input end to the other side of the water storage pipe, water circulation can be formed inside the die-casting mold. Water is introduced into the water source through the water injection waterproof hole, and coolant is added through the cooling water injection hole to quickly cool the inside of the die-casting mold.
[0004] The applicant discovered the following technical problems when implementing the above technical solution:
[0005] This device directly uses a hydraulic rod as a driving mechanism for die casting. The driving end of the hydraulic rod acts directly on the mold, and the pressure it exerts is limited, which will affect the die casting effect and further affect the product quality.
[0006] Therefore, providing a new magnesium alloy lightweight product die-casting mold that increases pressure through a lever to improve the die-casting effect is an urgent problem to be solved in the present invention. Utility Model Content
[0007] In response to the above technical problems, the present invention aims to overcome the existing problem of using a hydraulic lever as the die-casting drive mechanism. The driving end of the hydraulic lever directly acts on the die, and the pressure it exerts is limited, which can affect the die-casting effect and, in turn, the product quality. The present invention thus provides a novel die-casting mold for lightweight magnesium alloy products that uses a lever to increase pressure to improve the die-casting effect.
[0008] In order to achieve the above-mentioned purpose, the utility model provides a new type of magnesium alloy lightweight product die-casting mold, the die-casting mold comprising: a first frame, a second frame, a first mold, a second mold and a driving assembly, the first frame and the second frame are arranged opposite to each other, the first mold is arranged on the side of the first frame close to the second frame, and the second mold is slidably arranged on the second frame along the direction of approaching or moving away from the first mold through the driving assembly; wherein, the driving assembly comprises: a first linear drive and a connecting rod assembly with a hinged structure in the middle, the first linear drive is arranged on one side of the second frame, the middle hinged end of the connecting rod assembly is also hinged to the output end of the first linear drive, one end of the connecting rod assembly is hinged to the side wall of the second frame, and the other end is hinged to the second mold, when the first linear drive is telescopically driven, it can drive the second mold to slide through the connecting rod assembly.
[0009] Preferably, the connecting rod assembly includes: a first connecting rod, a second connecting rod and a third connecting rod, one end of each of the three connecting rods is hinged together through the same hinge shaft, and the other end of the first connecting rod is hinged to the side wall of the second frame, the other end of the second connecting rod is hinged to the output end of the first linear drive, and the other end of the third connecting rod is hinged to the side of the second mold away from the first mold.
[0010] Preferably, the second frame is provided with limiting slide rails on both side walls thereof, and the second mold is provided with limiting sliders matched with the limiting slide rails on both side walls thereof, and the second mold can be slidably assembled on the corresponding limiting slide rails through the limiting sliders.
[0011] Preferably, the first mold and the second mold are respectively provided with a front mold core and a rear mold core that match each other on one side close to each other.
[0012] Preferably, a glue injection port is provided below the front mold core, and a pouring pipe is provided on one side of the front mold core of the first mold. One end of the pouring pipe is connected to the interior of the front mold core through the glue injection port, and a pouring port is provided on the side wall of the pipe at the other end. A glue squeezing component is provided on one side of the pouring port, and the output end of the glue squeezing component is adapted to the pouring pipe and can squeeze the raw material from the pouring pipe into the interior of the front mold core.
[0013] Preferably, the glue squeezing assembly includes: a second linear drive and a glue squeezing rod coaxially arranged at the output end of the second linear drive, the second linear drive is arranged on one side of the pouring port, and its output shaft is coaxially arranged with the pouring pipe, and the glue squeezing rod is adapted to the pouring pipe.
[0014] Preferably, a plurality of ejection holes are horizontally provided on the rear mold core, a third linear drive is provided on the second mold, and a plurality of ejection rods corresponding to each ejection hole are provided on its output shaft.
[0015] According to the above technical solution, the beneficial effect of the present invention compared with the prior art is: the present application starts the first linear drive to drive the second mold to slide in the direction close to or away from the first mold through the connecting rod assembly, thereby adjusting the opening and closing spacing of the die-casting mold, wherein the connecting rod assembly plays the role of a force-multiplying mechanism, which is a mechanism that sacrifices stroke to increase the force, thereby increasing the pressure that the first linear drive can apply and improving product quality.
[0016] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation methods; and the parts not involved in the present invention are the same as the existing technology or can be implemented by using the existing technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 It is a three-dimensional die-casting mold of a novel magnesium alloy lightweight product provided in a preferred embodiment of the present invention. Figure 1 .
[0019] Figure 2 It is a three-dimensional die-casting mold of a novel magnesium alloy lightweight product provided in a preferred embodiment of the present invention. Figure 2 .
[0020] Figure 3 It is a three-dimensional die-casting mold of a novel magnesium alloy lightweight product provided in a preferred embodiment of the present invention. Figure 3 .
[0021] Figure 4 It is a planar cross-sectional view of a novel magnesium alloy lightweight product die-casting mold provided in a preferred embodiment of the present invention.
[0022] Figure 5 It is a partial planar cross-sectional view of a novel magnesium alloy lightweight product die-casting mold provided in a preferred embodiment of the present invention.
[0023] Figure 6 It is a partial stereoscopic view of a novel magnesium alloy lightweight product die-casting mold provided in a preferred embodiment of the present invention.
[0024] Figure 7 It is a partial plan view of a novel magnesium alloy lightweight product die-casting mold provided in a preferred embodiment of the present invention.
[0025] Explanation of the accompanying drawings: 1-first frame; 2-second frame; 201-limiting slide rail; 3-first mold; 301-front mold core; 30101-injection port; 302-pouring pipe; 30201-pouring port; 303-squeezing assembly; 30301-second linear drive; 30302-squeezing rod; 4-second mold; 401-limiting slide block; 402-rear mold core; 40201-ejection hole; 403-third linear drive; 404-ejection rod; 5-driving assembly; 501-first linear drive; 502-connecting rod assembly; 50201-first connecting rod; 50202-second connecting rod; 50203-third connecting rod. DETAILED DESCRIPTION
[0026] The following is a detailed description of the specific embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention and are not intended to limit the present invention.
[0027] In the description of the embodiments of the present utility model, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the utility model product is usually placed when in use. It is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, if the terms "first", "second", "third" and the like appear, they are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In addition, if the terms "horizontal", "vertical", "overhanging" and the like appear, it does not mean that the component is required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0028] In the description of the embodiments of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0029] In order to further understand the features, technical means, specific objectives and functions achieved by the present invention, the present invention is described in further detail below in conjunction with the accompanying drawings and specific implementation methods.
[0030] Reference Figure 1 and Figure 2 : A new type of magnesium alloy lightweight product die-casting mold, the die-casting mold includes: a first frame 1, a second frame 2, a first mold 3, a second mold 4 and a driving assembly 5, the first frame 1 and the second frame 2 are arranged opposite to each other, the first mold 3 is arranged on the side of the first frame 1 close to the second frame 2, and the second mold 4 is slidably arranged on the second frame 2 along the direction close to or away from the first mold 3 through the driving assembly 5; wherein, the driving assembly 5 includes: a first linear drive 501 and a connecting rod assembly 502 with a hinged structure in the middle, the first linear drive 501 is arranged on one side of the second frame 2, the middle hinged end of the connecting rod assembly 502 is also hinged to the output end of the first linear drive 501, one end of the connecting rod assembly 502 is hinged to the side wall of the second frame 2, and the other end is hinged to the second mold 4, when the first linear drive 501 is telescopically driven, it can drive the second mold 4 to slide through the connecting rod assembly 502.
[0031] The present application starts the first linear drive 501 to drive the second mold 4 to slide in the direction close to or away from the first mold 3 through the connecting rod assembly 502, thereby adjusting the opening and closing distance of the die-casting mold, wherein the connecting rod assembly 502 acts as a force-multiplying mechanism, which is a mechanism that sacrifices stroke to increase the force, thereby increasing the pressure that the first linear drive 501 can apply and improving product quality.
[0032] Reference Figure 3 : The connecting rod assembly 502 includes: a first connecting rod 50201, a second connecting rod 50202 and a third connecting rod 50203. One end of each of the three connecting rods is hinged together through the same hinge axis, and the other end of the first connecting rod 50201 is hinged to the side wall of the second frame 2, the other end of the second connecting rod 50202 is hinged to the output end of the first linear drive 501, and the other end of the third connecting rod 50203 is hinged to the side of the second mold 4 away from the first mold 3.
[0033] In this application, by activating the first linear actuator 501, the second connecting rod 50202 drives the first connecting rod 50201 and the third connecting rod 50203 to bend, thereby causing the second mold 4 to slide away from the first mold 3 and adjusting the mold opening and closing distance. At the same time, the sum of the length of the third connecting rod 50203 and the length of the first connecting rod 50201 is greater than the maximum distance between the side wall of the second mold 4 and the side wall of the second frame 2, thereby preventing the first linear actuator 501 from extending too far and causing the fit between the second mold 4 and the first mold 3 to loosen. With this design, the connecting rod assembly 502 can effectively transmit the driving force.
[0034] Reference Figure 3 : The second frame 2 is provided with limiting slide rails 201 on the two opposite side walls, and the second mold 4 is provided with limiting sliders 401 adapted to the limiting slide rails 201 on the two opposite side walls. The second mold 4 can be slidably assembled on the corresponding limiting slide rails 201 through the limiting sliders 401.
[0035] This design of the present application enables the second mold 4 to be slidably assembled along a fixed track, ensuring accurate alignment and stability of the mold, which is beneficial to improving the molding quality and production efficiency of the product.
[0036] Reference Figure 4 : The first mold 3 and the second mold 4 are respectively provided with a front mold core 301 and a rear mold core 402 that adapt to each other on one side close to each other.
[0037] The front mold core 301 and the rear mold core 402 of the present application play a role in positioning and supporting the mold when it is closed, which can effectively control the closing position of the mold and maintain the stability of the overall structure of the mold. Their mutual adaptation design can ensure the precise alignment and coordinated movement of the mold during operation.
[0038] Reference Figure 4 and Figure 5 : A glue injection port 30101 is provided below the front mold core 301, and a pouring pipe 302 is provided on one side of the front mold core 301 of the first mold 3. One end of the pouring pipe 302 is connected to the interior of the front mold core 301 through the glue injection port 30101, and a pouring port 30201 is provided on the side wall of the pipe at the other end. A glue squeezing component 303 is provided on one side of the pouring port 30201, and the output end of the glue squeezing component 303 is adapted to the pouring pipe 302, and can squeeze the raw material from the pouring pipe 302 to the interior of the front mold core 301.
[0039] In this application, the raw material is injected and filled through the pouring port 30201, and then the raw material in the pouring pipe 302 is squeezed into the interior of the front mold core 301 and the rear mold core 402 through the glue extrusion component 303 through the glue injection port 30101, and then left to cool, thereby realizing the shaping of the workpiece. The setting of the glue injection port 30101 can ensure that the raw material can be squeezed into the interior of the front mold core 301 and the rear mold core 402 little by little by the glue extrusion component 303, thereby accelerating the cooling efficiency of the raw material.
[0040] Reference Figure 5 : The glue squeezing component 303 includes: a second linear drive 30301 and a glue squeezing rod 30302 coaxially arranged at the output end of the second linear drive 30301, the second linear drive 30301 is arranged on one side of the pouring port 30201, and its output shaft is coaxially arranged with the pouring pipe 302, and the glue squeezing rod 30302 is adapted to the pouring pipe 302.
[0041] This application uses a second linear drive 30301 to provide extrusion force, thereby pushing the raw material to the injection port 30101, and the extrusion rod 30302 is adapted to the casting pipe 302 to ensure that the raw material can be smoothly extruded into the mold, thereby realizing the molding of the product.
[0042] Reference Figure 6 and Figure 7 : A plurality of ejection holes 40201 are horizontally provided on the rear mold core 402, and a third linear drive 403 is provided on the second mold 4, and its output shaft is provided with a plurality of ejection rods 404 corresponding to each ejection hole 40201.
[0043] After the workpiece is formed, the front mold core 301 and the rear mold core 402 are separated, and then the third linear drive 403 is started to drive the ejection rod 404 to eject the workpiece, thereby improving production efficiency and operational convenience.
[0044] When the device provided by the present invention is in use, the present application activates the first linear drive 501 to drive the second mold 4 to slide in the direction close to or away from the first mold 3 through the connecting rod assembly 502, thereby adjusting the opening and closing distance of the die-casting mold, wherein the connecting rod assembly 502 acts as a force-multiplying mechanism, which is a mechanism that sacrifices stroke to increase the force, thereby increasing the pressure that the first linear drive 501 can apply and improving product quality.
[0045] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the scope of protection of the present invention.
[0046] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any appropriate manner without contradiction. In order to avoid unnecessary repetition, the present utility model will no longer separately describe various possible combinations.
[0047] In addition, the various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.
Claims
1. A new type of magnesium alloy lightweight product die-casting mold, characterized in that: The die-casting mold comprises: a first frame (1), a second frame (2), a first mold (3), a second mold (4) and a driving assembly (5); the first frame (1) and the second frame (2) are arranged opposite to each other; the first mold (3) is arranged on a side of the first frame (1) close to the second frame (2); and the second mold (4) is slidably arranged on the second frame (2) along a direction approaching or moving away from the first mold (3) through the driving assembly (5); wherein: The driving assembly (5) comprises: a first linear drive (501) and a connecting rod assembly (502) with a hinged structure in the middle, wherein the first linear drive (501) is arranged on one side of the second frame (2), the middle hinged end of the connecting rod assembly (502) is also hinged to the output end of the first linear drive (501), one end of the connecting rod assembly (502) is hinged to the side wall of the second frame (2), and the other end is hinged to the second mold (4), and when the first linear drive (501) is telescopically driven, it can drive the second mold (4) to slide through the connecting rod assembly (502).
2. The novel magnesium alloy lightweight product die-casting mold according to claim 1 is characterized in that: The connecting rod assembly (502) includes: a first connecting rod (50201), a second connecting rod (50202) and a third connecting rod (50203), one end of each of the three connecting rods is hinged together through the same hinge axis, and the other end of the first connecting rod (50201) is hinged to the side wall of the second frame (2), the other end of the second connecting rod (50202) is hinged to the output end of the first linear drive (501), and the other end of the third connecting rod (50203) is hinged to the side of the second mold (4) away from the first mold (3).
3. The novel magnesium alloy lightweight product die-casting mold according to claim 1 is characterized in that: The second frame (2) is provided with limiting slide rails (201) on opposite side walls, and the second mold (4) is provided with limiting sliders (401) matched with the limiting slide rails (201) on opposite side walls, and the second mold (4) is slidably assembled on the corresponding limiting slide rails (201) through the limiting sliders (401).
4. The novel magnesium alloy lightweight product die-casting mold according to claim 1 is characterized in that: The first mold (3) and the second mold (4) are respectively provided with a front mold core (301) and a rear mold core (402) that match each other on one side close to each other.
5. The novel magnesium alloy lightweight product die-casting mold according to claim 4 is characterized in that: A glue injection port (30101) is provided below the front mold core (301); a casting pipe (302) is provided on one side of the first mold (3) located at the front mold core (301); one end of the casting pipe (302) is connected to the interior of the front mold core (301) through the glue injection port (30101); a casting port (30201) is provided on the side wall of the pipe at the other end; a glue extrusion component (303) is provided on one side of the casting port (30201); an output end of the glue extrusion component (303) is matched with the casting pipe (302) and can squeeze raw materials from the casting pipe (302) into the interior of the front mold core (301).
6. A novel magnesium alloy lightweight product die-casting mold according to claim 5, characterized in that: The glue squeezing component (303) comprises: a second linear drive (30301) and a glue squeezing rod (30302) coaxially arranged at the output end of the second linear drive (30301), wherein the second linear drive (30301) is arranged at one side of the pouring port (30201), and its output shaft is coaxially arranged with the pouring pipe (302), and the glue squeezing rod (30302) is adapted to the pouring pipe (302).
7. A novel magnesium alloy lightweight product die-casting mold according to claim 4, characterized in that: The rear mold core (402) is horizontally penetrated with a plurality of ejection holes (40201), and the second mold (4) is provided with a third linear drive (403), and its output shaft is provided with a plurality of ejection rods (404) corresponding to each ejection hole (40201) one by one.
Citation Information
Patent Citations
Magnesium alloy die casting mould
CN208600693U