Planing machine for insulating material processing

By designing a planer for insulating material processing with lifting and driving components, the problem of cutting boards not being able to rotate in multiple directions and adjust angles in the prior art is solved, and efficient processing of insulating sheets is achieved and the scope of use is expanded.

CN222359329UActive Publication Date: 2025-01-17SHIJIAZHUANG NUOAN POWER EQUIP CO LTD
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Patent Information

Application Number
CN202420287345.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-07
Publication Date
2025-01-17
Estimated Expiration
2034-02-07

AI Technical Summary

Technical Problem

The existing planer for processing cannot complete the milling at one time and the angle of the cutting board cannot be adjusted as needed, limiting the processing efficiency and flexibility of the insulating material.

Method used

A planer for processing insulation material including base, top fixing frame, lifting mechanism and drive components is designed. The multi-directional rotation and angle adjustment of the blade plate is achieved through the forward and reverse motor, servo motor and gear system, combining the lifting mechanism and sliding plate. Structure to achieve stable contact and precise processing between the blade plate and the plate.

Benefits of technology

It realizes efficient contact and leveling between the cutting board and the insulated board to be processed, can complete milling at one time, and controls the adjustment of the cutting board angle through the servo motor, expanding the scope of use and machining flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a planer for processing insulating materials, which comprises a base, a top fixing frame, a lifting mechanism and driving components, the top fixing frame is mounted at two ends of the top of the base through a support plate, the driving components are arranged at two side ends of the top fixing frame, and each driving component comprises a positive and negative motor, a screw rod, a screw block and an end plate. An output shaft of the forward and reverse motor is connected with a lead screw through a coupler, the lead screw is sleeved with a screw block, one end of the screw block is provided with a sliding rod through a screw, a U-shaped sliding plate is installed between the sliding rods through a bolt, one end of the U-shaped sliding plate is provided with a servo motor through an installation base, and an output shaft of the servo motor is sleeved with a driving bevel gear. The novel planer for machining can finish milling and planing at a time, can be used by adjusting the angle of the cutting board according to needs, and is suitable for wide popularization and use.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulating material processing, in particular to a planer for insulating material processing. Background Art

[0002] Insulating material is a material that is non-conductive under the allowable voltage, but it is not an absolutely non-conductive material. Under a certain external electric field strength, it will also undergo processes such as conduction, polarization, loss, and breakdown. Long-term use will also cause aging. Its resistivity is very high, usually in the range of 1010-1022Ω·m. Insulating board is also called insulating rubber pad, insulating pad, insulating gasket, insulating blanket. Insulating pad is widely used in substations, power plants, distribution rooms, laboratories, and field live operations. Insulating board needs to be milled and flattened using a processing planer in production.

[0003] The processing planer has the following disadvantages: 1. The processing planer cannot complete milling in one go and cannot adjust the angle of the blade as needed. To this end, we propose a planer for processing insulating materials. Utility Model Content

[0004] The main purpose of the utility model is to provide a planer for processing insulating materials, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A planer for processing insulating materials, comprising a base, a top fixing frame, a lifting mechanism and a driving assembly, wherein the top two ends of the base are mounted with the top fixing frames via support plates, the two side ends of the top fixing frames are both provided with driving assemblies and the driving assemblies comprise a forward and reverse motor, a screw rod, a screw block and an end plate, the output shaft of the forward and reverse motor is connected to the screw rod via a coupling, the screw rod is sleeved with a screw block and one end of the screw block is mounted with a sliding rod via a screw, and a U-shaped sliding plate is mounted between the sliding rods via bolts;

[0007] A servo motor is installed at one end of the U-shaped sliding plate through a mounting seat, and the output shaft sleeve of the servo motor is provided with a driving bevel gear. A rotating shaft A and a rotating shaft B are respectively installed at both ends of the U-shaped sliding plate through bearings. A knife plate is installed between the rotating shaft A and the rotating shaft B through a clamp, and one end of the rotating shaft A is sleeved with a driven bevel gear.

[0008] Furthermore, a lifting mechanism is provided at the top of the base and between the support plates, and the lifting mechanism consists of an electric cylinder and a table top. The top output shaft of the electric cylinder is mounted with the table top by bolts. The plate to be processed is placed on the top of the table top, and the table top is driven up and down by the electric cylinder to be adjusted to a suitable height.

[0009] Furthermore, sliding holes are provided on both sides of the top fixed frame and the sliding rods slide in the sliding holes. The sliding rods slide in the sliding holes, driving the U-shaped sliding plate to slide stably in the top fixed frame.

[0010] Furthermore, the driven bevel gear and the driving bevel gear are meshed with each other.

[0011] Furthermore, a servo motor controller is installed at one end of the servo motor by means of a screw, and the output end of the servo motor controller is electrically connected to the input end of the servo motor by means of a wire. The rotation angle of the servo motor is controlled by the servo motor controller, so that the knife plate can be rotated to a specified angle for use as needed.

[0012] Furthermore, end plates are welded to the other ends of both sides of the top fixed frame, and one end of the screw rod is connected to the end plate via a bearing.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model is a planer for processing insulating materials. The insulating plate to be processed is placed on the top of the table, and the table is driven up and down by an electric cylinder to be adjusted to a suitable height so that the knife plate contacts the reference surface of the insulating plate to be processed. The forward and reverse motor power is turned on, and the forward and reverse motor is used to drive the screw rod to rotate forward and reverse, so that the wire block slides left and right on the screw rod, driving the knife plate at the bottom end of the U-shaped sliding plate to mill the top of the plate to remove the uneven surface of the top of the plate, which is convenient for one-time milling completion, has strong practicality and significant effect.

[0015] 2. The utility model is a planer for processing insulating materials, which utilizes a servo motor to drive an active bevel gear to rotate. Since the active bevel gear and the driven bevel gear are meshed with each other, the knife plate is driven to rotate, and the rotation angle of the servo motor is controlled by a servo motor controller, so that the knife plate can be rotated to a specified angle as needed, thereby expanding the scope of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model is a schematic diagram of the overall structure of a planer for processing insulating materials.

[0017] Figure 2 The utility model is a schematic diagram of the end structure of a planer for processing insulating materials.

[0018] Figure 3 The utility model is a bottom view of a planer for processing insulating materials.

[0019] In the figure: 1. driving assembly; 101. forward and reverse motor; 102. lead screw; 103. lead screw block; 104. end plate; 2. lifting mechanism; 201. electric cylinder; 202. table; 3. sliding rod; 4. sliding hole; 5. U-shaped sliding plate; 6. supporting plate; 7. servo motor; 8. base; 9. active bevel gear; 10. driven bevel gear; 11. servo motor controller; 12. rotating shaft A; 13. rotating shaft B; 14. fixture; 15. knife plate; 16. top fixing frame. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] like Figure 1-3 As shown, a planer for processing insulating materials comprises a base 8, a top fixing frame 16, a lifting mechanism 2 and a driving assembly 1, the top two ends of the base 8 are mounted with top fixing frames 16 through support plates 6, both side ends of the top fixing frame 16 are provided with driving assemblies 1 and the driving assembly 1 comprises a forward and reverse motor 101, a screw rod 102, a wire block 103 and an end plate 104, the output shaft of the forward and reverse motor 101 is connected to the screw rod 102 through a coupling, the screw rod 102 is sleeved with a wire block 103 and one end of the wire block 103 is mounted with a slide rod 3 through a screw, and a U-shaped slide plate 5 is mounted between the slide rods 3 through bolts;

[0022] A servo motor 7 is installed at one end of the U-shaped sliding plate 5 through a mounting seat, and an output shaft sleeve of the servo motor 7 is provided with a driving bevel gear 9. A rotating shaft A12 and a rotating shaft B13 are respectively installed at both ends of the U-shaped sliding plate 5 through bearings. A knife plate 15 is installed between the rotating shaft A12 and the rotating shaft B13 through a clamp 14. A driven bevel gear 10 is sleeved at one end of the rotating shaft A12.

[0023] A lifting mechanism 2 is provided at the top of the base 8 and between the support plates 6 , and the lifting mechanism 2 is composed of an electric cylinder 201 and a table 202 , and the top output shaft of the electric cylinder 201 is mounted with the table 202 by bolts.

[0024] In this embodiment, Figure 1 As shown, the plate to be processed is placed on the top of the table 202, and the table 202 is driven up and down by the electric cylinder 201 to be adjusted to a suitable height.

[0025] Wherein, sliding holes 4 are provided on both sides of the top fixing frame 16 and the sliding rods 3 slide in the sliding holes 4 .

[0026] In this embodiment, Figure 1As shown, the slide rod 3 slides in the slide hole 4, driving the U-shaped slide plate 5 to slide stably in the top fixed frame 16.

[0027] The driven bevel gear 10 and the driving bevel gear 9 are meshed with each other.

[0028] In this embodiment, Figure 1 As shown, the driving bevel gear 9 and the driven bevel gear 10 are meshed with each other, thereby driving the blade 15 to rotate.

[0029] A servo motor controller 11 is mounted on one end of the servo motor 7 via a screw, and an output end of the servo motor controller 11 is electrically connected to an input end of the servo motor 7 via a wire.

[0030] In this embodiment, Figure 1 As shown, the rotation angle of the servo motor 7 is controlled by the servo motor controller 11, so that the blade 15 is rotated to a specified angle for use as needed.

[0031] The other ends of both sides of the top fixing frame 16 are welded with end plates 104 , and one end of the screw rod 102 is connected to the end plate 104 via a bearing.

[0032] In this embodiment, Figure 1 As shown, the screw rod 102 is allowed to rotate stably and the shaking is reduced.

[0033] It should be noted that the utility model is a planer for processing insulating materials. When working, the insulating plate to be processed is placed on the top of the table 202, and the table 202 is driven up and down by the electric cylinder 201 to be adjusted to a suitable height, so that the knife plate 15 contacts the reference surface of the insulating plate to be processed, and the power of the forward and reverse motor 101 is turned on. The forward and reverse motor 101 is used to drive the screw rod 102 to rotate forward and reverse, so that the wire block 103 slides left and right on the screw rod 102, driving the knife plate 15 at the bottom end of the U-shaped sliding plate 5 to mill the top of the plate to remove the uneven surface of the top of the plate, which is convenient for one-time milling. It is highly practical and effective. The servo motor 7 is used to drive the active bevel gear 9 to rotate. Since the active bevel gear 9 and the driven bevel gear 10 are meshed with each other, the knife plate 15 is driven to rotate, and the rotation angle of the servo motor 7 is controlled by the servo motor controller 11, so that the knife plate 15 can be rotated to a specified angle as needed, thereby expanding the scope of use.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A planer for processing insulating materials, comprising a base (8), a top fixing frame (16), a lifting mechanism (2) and a driving assembly (1), characterized in that: The top two ends of the base (8) are mounted with a top fixing frame (16) via a support plate (6); both side ends of the top fixing frame (16) are provided with a driving assembly (1), and the driving assembly (1) comprises a forward and reverse motor (101), a screw rod (102), a screw block (103) and an end plate (104); the output shaft of the forward and reverse motor (101) is connected to the screw rod (102) via a coupling; the screw rod (102) is sleeved with a screw block (103) and one end of the screw block (103) is mounted with a sliding rod (3) via a screw; a U-shaped sliding plate (5) is mounted between the sliding rods (3) via bolts; A servo motor (7) is mounted on one end of the U-shaped sliding plate (5) via a mounting seat, and an output shaft sleeve of the servo motor (7) is provided with a driving bevel gear (9). A rotating shaft A (12) and a rotating shaft B (13) are respectively mounted on both ends of the U-shaped sliding plate (5) via bearings. A knife plate (15) is mounted between the rotating shaft A (12) and the rotating shaft B (13) via a clamp (14). A driven bevel gear (10) is sleeved on one end of the rotating shaft A (12).

2. The planer for processing insulating materials according to claim 1, characterized in that: A lifting mechanism (2) is provided at the top of the base (8) and between the support plates (6), and the lifting mechanism (2) is composed of an electric cylinder (201) and a table top (202), and the top output shaft of the electric cylinder (201) is mounted on the table top (202) via bolts.

3. The planer for processing insulating materials according to claim 1, characterized in that: Sliding holes (4) are provided on both sides of the top fixing frame (16), and the sliding rods (3) slide in the sliding holes (4).

4. The planer for processing insulating materials according to claim 1, characterized in that: The driven bevel gear (10) and the driving bevel gear (9) are meshed with each other.

5. The planer for processing insulating materials according to claim 1, characterized in that: A servo motor controller (11) is mounted on one end of the servo motor (7) via a screw, and an output end of the servo motor controller (11) is electrically connected to an input end of the servo motor (7) via a wire.

6. The planer for processing insulating materials according to claim 1, characterized in that: End plates (104) are welded to the other ends of both sides of the top fixed frame (16), and one end of the screw rod (102) is connected to the end plate (104) via a bearing.

Citation Information

Cited By

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