Cover conveying device
By designing the cover feeding device of the frame, sterilization box, power mechanism and guide mechanism in the dry sterilization device, the problems of large space occupation and low conveying efficiency are solved, and efficient and convenient transportation and sterilization of the cover are achieved. Compact, adaptable to the conveying of covers of different specifications.
Patent Information
- Application Number
- CN202421210775.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing dry sterilization device has problems such as large space occupation, poor structural compactness, difficult layout and low conveying efficiency during the sterilization process of the cover. In particular, the inclined cover structure requires strict inclination and star-wheel drive processing. High accuracy requirements can easily lead to cover blockage.
A cover feeding device including a frame, a sterilization box, a power mechanism and a guide mechanism is designed. The rotary wheel drives the turntable to rotate in the sterilization box by rotating the drive, and combines the spiral disc and partition to form a conveying channel to achieve high efficiency of the cover body. Convenient transportation and sterilization treatment, and prevent cover blockage through the air extraction mechanism.
It realizes efficient and convenient transportation and sterilization of the cover body, has a compact structure, improves operating efficiency and reliability, reduces the occurrence of cover blockage, and adapts to the transportation of cover bodies of different specifications.
Smart Images

Figure CN222361544U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aseptic filling, in particular to a cap feeding device. Background Art
[0002] With the development of aseptic production technology, various packaging material sterilization processes have emerged. Among them, the energy-saving and efficient dry sterilization process has been very popular in the market and has been widely used.
[0003] Dry sterilization is a sterilization process that uses gasified disinfectants or radiation to sterilize packaging materials. It is a sterilization process for packaging materials with extremely low or no water content, with extremely low consumption of water and disinfectants, and cannot provide power for the movement of packaging materials. In order to prevent gasified disinfectants or radiation from harming operators and polluting the environment, this sterilization process requires sterilization of packaging materials in a closed environment, so it is necessary to separate the sterilization gas or radiation from the external space.
[0004] The cap is an important packaging material in aseptic filling. It has threads and anti-theft barb structures that are difficult to sterilize. Therefore, no matter what sterilization process is used, a longer sterilization time is required to ensure the sterilization efficiency and ensure the safety of aseptic filling production. A longer sterilization time requires a longer sterilization cap channel and sealing groove. Therefore, the dry sterilization cap channel of the cap is very long, which occupies a larger layout space. In addition, the dry sterilization process cannot provide power for the movement of the cap, so the existing dry cap sterilization device often adopts an inclined cap feeding structure or a star wheel to drive the cap at the front end. The inclined cap feeding structure has strict requirements on the inclination, which makes the layout more difficult. The setting of the star wheel will put forward extremely high requirements on the processing accuracy of the cap groove. If the cap groove is too large or too small, it will cause cap blocking, and when the cap has a small deformation, cap blocking will also occur.
[0005] It can be seen that in the dry sterilization device for the lid, the existing conveying device occupies a large space, has a difficult compact structure, is difficult to lay out, and has low conveying efficiency, and other problems need to be solved urgently. Utility Model Content
[0006] The utility model aims to provide a cap conveying device, which can efficiently and conveniently realize cap conveying and sterilization processing and has a more compact structure.
[0007] To achieve this purpose, the utility model adopts the following technical solutions:
[0008] A cap feeding device, comprising:
[0009] frame;
[0010] A sterilization box is arranged on the frame, and is provided with a containing cavity inside. A feed pipe and a discharge pipe are provided on the sterilization box, and the containing cavity is connected to the outside through the feed pipe and the discharge pipe;
[0011] A power mechanism, comprising a rotation driver and a turntable, wherein the rotation driver is disposed on the frame and can drive the turntable to rotate in the accommodating cavity;
[0012] The guiding mechanism includes a spiral disk, which is height-adjustably arranged in the accommodating cavity and is provided with a spirally arranged partition. A conveying channel for accommodating the cover body is formed between the partition and the turntable. The conveying channel is connected to the feed pipe and the discharge pipe. When the turntable rotates, it can drive the cover body along the conveying channel to be transported to the discharge pipe.
[0013] Optionally, the sterilization box is provided with a maintenance port, and the sterilization box includes a sealing cover that can be covered on the maintenance port.
[0014] Optionally, the cover feeding device further comprises a sealing member, and the sealing member is sandwiched between the maintenance port and the sealing cover.
[0015] Optionally, the output end of the rotation driver is connected to the turntable, and can drive the turntable to rotate in a vertical direction.
[0016] Optionally, the turntable is provided with a plurality of anti-slip holes arranged at intervals, and the cover is placed on the turntable.
[0017] Optionally, the guide mechanism further includes a hanger, which is disposed in the accommodating cavity and connected to the spiral disk, and the hanger, the spiral disk and the rotating disk are arranged in sequence from top to bottom along the vertical direction.
[0018] Optionally, the cap feeding device further comprises an adjusting nut, wherein the adjusting nut is screwed to the hanger, and when the adjusting nut is rotated, the height of the spiral disk relative to the rotating disk can be adjusted.
[0019] Optionally, one end of the conveying channel is connected to the feed pipe, and the other end is connected to the discharge pipe, and when the turntable rotates, the cover body can abut against the partition.
[0020] Optionally, the feed pipe extends in a vertical direction, the connection between the feed pipe and the conveying channel is arranged in an arc shape, and the discharge pipe is arranged to be inclined downward.
[0021] Optionally, the cap feeding device further comprises an air suction mechanism, and an output end of the air suction mechanism is connected to the feed pipe.
[0022] Beneficial effects of the utility model:
[0023] The utility model provides a cap feeding device, which comprises a frame, a sterilization box, a power mechanism and a guide mechanism. The sterilization box is arranged on the frame, which ensures that the cap body can be effectively sterilized during the conveying process. A containing cavity is arranged inside the sterilization box, and a feed pipe and a discharge pipe are arranged on the sterilization box. The containing cavity is connected to the outside through the feed pipe and the discharge pipe, so that the cap body can enter the containing cavity through the feed pipe to receive the sterilization operation, and be discharged to the outside through the discharge pipe, thereby meeting the requirements of aseptic filling production. The power mechanism comprises a rotary driver and a turntable, and the rotary driver is arranged on the frame, which can drive the turntable to rotate in the containing cavity, providing stable power for the conveying of the cap body, not only improving the working efficiency, but also facilitating the operation. The guide mechanism comprises a spiral disk, which is arranged in the containing cavity with adjustable height, and the spiral disk can be adjusted in height according to the specifications of the cap body, so that the conveying channel is more closely fitted to the cap body, which is convenient for conveying. The spiral disk is provided with a spirally arranged partition, and a conveying channel for accommodating the cap body is formed between the partition and the turntable, which is helpful to realize the orderly conveying of a large number of cap bodies. The conveying channel is connected to the feed pipe and the discharge pipe. When the turntable rotates, it can drive the cap body to be conveyed to the discharge pipe along the conveying channel, which not only improves the reliability of the cap body conveying, but also makes the entire cap conveying process smoother. Through the above arrangement, the cap conveying device of the present application can efficiently and conveniently realize the cap body conveying and sterilization treatment, and the structure is more compact. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the cover feeding device provided in the embodiment of the utility model;
[0025] Figure 2 is a top view of the cover feeding device provided by an embodiment of the utility model;
[0026] Figure 3 yes Figure 1 A partial enlarged view of the middle A;
[0027] Figure 4 yes Figure 2 Partial cross-section at the middle BB;
[0028] Figure 5 yes Figure 2 Partial cross-section at the middle CC;
[0029] Figure 6 It is a schematic diagram of a spiral disk provided in an embodiment of the utility model;
[0030] Figure 7 It is a schematic diagram of a turntable provided in an embodiment of the utility model.
[0031] In the figure:
[0032] 1. Frame; 2. Sterilization box; 21. Accommodating chamber; 22. Feed pipe; 23. Discharge pipe; 24. Maintenance port; 25. Sealing cover; 3. Power mechanism; 31. Rotation driver; 32. Turntable; 321. Anti-slip hole; 4. Guide mechanism; 41. Spiral disk; 411. Conveying channel; 412. Partition; 42. Hanger; 5. Seal; 6. Adjusting nut; 7. Vacuum mechanism. DETAILED DESCRIPTION
[0033] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0034] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0036] In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0037] like Figure 1-Figure 7As shown, this embodiment provides a cap feeding device, which includes a frame 1, a sterilization box 2, a power mechanism 3 and a guide mechanism 4. The sterilization box 2 is arranged on the frame 1, and a accommodating chamber 21 is arranged inside. A feed pipe 22 and a discharge pipe 23 are arranged on the sterilization box 2. The accommodating chamber 21 is connected to the outside through the feed pipe 22 and the discharge pipe 23. The power mechanism 3 includes a rotary driver 31 and a turntable 32. The rotary driver 31 is arranged on the frame 1 and can drive the turntable 32 to rotate in the accommodating chamber 21. The guide mechanism 4 includes a spiral disk 41. The spiral disk 41 is arranged in the accommodating chamber 21 with adjustable height and is provided with a spirally arranged partition 412. A conveying channel 411 for accommodating the cap body is formed between the partition 412 and the turntable 32. The conveying channel 411 is connected to the feed pipe 22 and the discharge pipe 23. When the turntable 32 rotates, it can drive the cap body to be conveyed to the discharge pipe 23 along the conveying channel 411.
[0038] In this embodiment, the sterilization box 2 is arranged on the frame 1, which ensures that the cover can be effectively sterilized during the transportation process. The interior of the sterilization box 2 is provided with a receiving chamber 21, and the sterilization box 2 is provided with a feed pipe 22 and a discharge pipe 23. The receiving chamber 21 is connected to the outside through the feed pipe 22 and the discharge pipe 23, so that the cover can enter the receiving chamber 21 through the feed pipe 22 to receive the sterilization operation, and be discharged to the outside through the discharge pipe 23, thereby meeting the needs of aseptic filling production. The power mechanism 3 includes a rotary driver 31 and a turntable 32. The rotary driver 31 is arranged on the frame 1, and can drive the turntable 32 to rotate in the receiving chamber 21, providing stable power for the transportation of the cover, which not only improves the working efficiency, but also facilitates the operation. The guide mechanism 4 includes a spiral disk 41, which is arranged in the receiving chamber 21 with adjustable height. The spiral disk 41 can be adjusted in height according to the specifications of the cover itself, so that the conveying channel 411 is more closely fitted to the cover for easy transportation. The spiral disk 41 is provided with a spirally arranged partition 412, and a conveying channel 411 for accommodating the cap body is formed between the partition 412 and the rotating disk 32, which helps to realize the orderly conveyance of a large number of cap bodies. The conveying channel 411 is connected to the feed pipe 22 and the discharge pipe 23. When the rotating disk 32 rotates, it can drive the cap body to be conveyed to the discharge pipe 23 along the conveying channel 411, which not only improves the reliability of the cap body conveyance, but also makes the entire cap conveying process smoother. Through the above-mentioned arrangement, the cap conveying device of this embodiment can efficiently and conveniently realize the cap body conveyance and sterilization treatment, and the structure is more compact.
[0039] Specifically, Figure 1As shown, the sterilization box 2 is provided with a maintenance port 24, and the sterilization box 2 includes a sealing cover 25 that can cover the maintenance port 24. By providing the maintenance port 24, the operator can conveniently clean, inspect or replace parts inside the sterilization box 2, thereby improving the maintainability of the equipment. At the same time, by providing the sealing cover 25, the sealing of the sterilization box 2 in the closed state is ensured, and external contaminants such as bacteria and dust are effectively prevented from entering the box, thereby ensuring the sterilization effect and product quality.
[0040] More specifically, the cover delivery device further includes a sealing member 5, which is sandwiched between the maintenance port 24 and the sealing cover 25, ensuring the sealing performance of the maintenance port 24 when closed, effectively preventing external impurities such as dust, moisture, etc. from invading the interior of the sterilization box 2, and at the same time, preventing the gas or substances in the sterilization box 2 from leaking into the external environment. In addition, the sealing member 5 can be made of sealant or a rubber ring to ensure the sealing performance of the accommodating cavity 21.
[0041] Specifically, Figure 1 and Figure 2 As shown, the output end of the rotary driver 31 is connected to the turntable 32, which can drive the turntable 32 to rotate in the vertical direction, so that the power transmission of the cap feeding device is more direct and efficient. Through the power provided by the rotary driver 31, the turntable 32 can be stably and continuously rotated in the vertical direction, thereby realizing the smooth transportation of the cap body in the conveying channel 411. Among them, the rotary driver 31 can adopt a stepper motor or a servo motor, so that the operator can control the rotation speed of the turntable 32 through the rotary driver 31, which is conducive to improving the conveying efficiency and operation quality of the cap body.
[0042] Specifically, Figure 1-Figure 7 As shown, the turntable 32 is provided with a plurality of anti-slip holes 321 arranged at intervals, and the cover body is placed on the turntable 32. By increasing the friction between the turntable 32 and the cover body, the cover body is prevented from sliding off due to rotation or vibration during transportation, thereby improving the transportation quality of the cover body.
[0043] Specifically, Figure 1-Figure 3 As shown, the guide mechanism 4 further includes a hanger 42, which is disposed in the accommodating cavity 21 and connected to the spiral disk 41, so that the spiral disk 41 can operate stably in the accommodating cavity 21 to prevent it from shaking or shifting during operation, thereby ensuring the stable transmission of the cap body in the conveying channel 411. The hanger 42, the spiral disk 41 and the turntable 32 are arranged in sequence from top to bottom in the vertical direction, ensuring the reasonable layout of each component and a more compact structure, thereby improving the stability and smoothness of the cap delivery process.
[0044] More specifically, if Figure 1 and Figure 2As shown, the hanger 42 includes a support column and a connecting frame. There are multiple support columns, which are arranged along the circumference of the connecting frame. The connecting frame is connected to the spiral disk 41, which not only ensures the stability of the hanger 42 in the horizontal direction, but also can effectively disperse the weight and torque generated by the spiral disk 41. The two ends of the support column are respectively connected to the sterilization box 2 and the connecting frame to ensure the stability of the overall structure of the hanger 42. The spiral disk 41, the connecting frame and the turntable 32 are coaxially arranged, so that the cap feeding device can maintain stable rotation and conveying during the process of conveying the cap body, avoiding failures and damage caused by eccentricity or misalignment, thereby ensuring the reliability and stability of the cap body transportation.
[0045] More specifically, Figure 1-Figure 3 As shown, the cap feeding device further includes an adjusting nut 6, which is screwed to the hanger 42. When the adjusting nut 6 is rotated, the height of the spiral disk 41 relative to the turntable 32 can be adjusted. By rotating the adjusting nut 6, the operator can fine-tune the height of the spiral disk 41, so that the cap feeding device can adapt to caps of different specifications and sizes, so as to ensure that the caps can smoothly enter the conveying channel 411 and be accurately conveyed to the designated position.
[0046] Specifically, if Figure 3 As shown, for each support column, there are two adjusting nuts 6 screwed together, the spiral disk 41 is connected to the connecting frame, and the connecting frame is arranged between the two adjusting nuts 6 and connected to the support column. A stable clamping structure is formed by the two adjusting nuts 6. The connecting frame is located between the two adjusting nuts 6, which is not only convenient for adjusting the flatness of the connecting frame relative to the turntable 32, but also ensures the stable support of the spiral disk 41 to prevent it from shaking or shifting during operation. Moreover, by adjusting the two adjusting nuts 6 at the same time, the precise adjustment of the position of the connecting frame and the spiral disk 41 on the support column can be achieved, so as to facilitate the good transportation of covers of different specifications.
[0047] Specifically, Figure 1-Figure 6 As shown, a spiral partition 412 is provided on the spiral disk 41, and a conveying channel 411 is formed between the partition 412 and the turntable 32. One end of the conveying channel 411 is connected to the feed pipe 22, and the other end is connected to the discharge pipe 23, that is, the conveying channel 411 is a spiral structure as a whole, which helps to realize the orderly conveying of the cover body. When the turntable 32 rotates, the cover body can abut against the partition 412, which can not only keep the position of the cover body in the conveying channel 411 stable, but also push the cover body forward. Through the above arrangement, when the cover body rotates with the turntable 32, it can gradually move toward the discharge pipe 23 along the spiral path, which not only improves the conveying efficiency, but also ensures the stability of the cover body during the conveying process.
[0048] Specifically, Figure 1-Figure 5As shown, the feed pipe 22 extends in the vertical direction, so that the cover body can directly and smoothly enter the conveying channel 411, reducing the resistance of the cover body when entering the conveying channel 411, reducing the possibility of cover blockage, and improving the conveying efficiency of the cover feeding device. The connection between the feed pipe 22 and the conveying channel 411 is arranged in an arc shape, which can effectively guide the cover body to smoothly enter the conveying channel 411 from the feed pipe 22, avoiding the cover body from being stuck or damaged due to right-angle or acute-angle connection. At the same time, it can also reduce the accumulation of materials such as the cover body at the corners, further improving the smoothness of transportation. The discharge pipe 23 is arranged downwardly, so that the cover body can slide out smoothly when leaving the conveying channel 411, thereby improving the discharge efficiency.
[0049] Specifically, the cap delivery device further includes an air extraction mechanism 7, the output end of which is connected to the feed pipe 22. Through the negative pressure generated by the air extraction mechanism 7, the cap can be effectively adsorbed and quickly delivered to the delivery channel 411, thereby avoiding the cap blocking phenomenon caused by friction or gravity. At the same time, it can also prevent the gasified disinfectant from overflowing through the feed pipe 22 to injure the operator and pollute the environment. Among them, the air extraction mechanism 7 can adopt a screw type air extraction pump or a centrifugal air extraction pump, and the specific principles thereof are clear to those skilled in the art, and will not be described in detail here.
[0050] The specific working process of this device is described below:
[0051] First, the cover body is conveyed to the feed pipe 22 via an external conveying mechanism or manual operation by an operator, and the vacuum mechanism 7 is turned on. Through the negative pressure generated by the vacuum mechanism 7, the cover body can be effectively adsorbed and quickly fed into the conveying channel 411, and then the rotation driver 31 is started to drive the turntable 32 to rotate in a vertical direction. Since a plurality of anti-slip holes 321 arranged at intervals are provided on the turntable 32, and the cover body is placed on the turntable 32, friction is generated between the cover body and the turntable 32, so that the cover body can move along the spirally arranged conveying channel 411 and continuously toward the discharge pipe 23 as the turntable 32 rotates until it is discharged from the discharge pipe 23 and enters the next process.
[0052] It should be noted that the cover feeding device of this embodiment forms a spiral conveying channel 411 between the spiral disk 41 and the turntable 32, so that the cover body can gradually move along the spiral path toward the discharge pipe 23 as the turntable 32 rotates. This conveying path is not only compact in structure and does not occupy too much space, but also can improve the conveying efficiency of the cover body.
[0053] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. A cap feeding device, characterized in that: include: Rack (1); A sterilization box (2) is arranged on the frame (1), and is provided with a receiving chamber (21) inside. A feed pipe (22) and a discharge pipe (23) are provided on the sterilization box (2), and the receiving chamber (21) is connected to the outside through the feed pipe (22) and the discharge pipe (23); A power mechanism (3) comprising a rotation driver (31) and a turntable (32), wherein the rotation driver (31) is arranged on the frame (1) and is capable of driving the turntable (32) to rotate in the accommodating cavity (21); The guide mechanism (4) comprises a spiral disk (41), the spiral disk (41) is arranged in the accommodating cavity (21) in an adjustable manner in height, and is provided with a spirally arranged partition (412), a conveying channel (411) for accommodating the cover body is formed between the partition (412) and the rotating disk (32), the conveying channel (411) is connected to the feed pipe (22) and the discharge pipe (23), and when the rotating disk (32) rotates, it can drive the cover body to be conveyed along the conveying channel (411) to the discharge pipe (23).
2. The cap feeding device according to claim 1, characterized in that: The sterilization box (2) is provided with a maintenance port (24), and the sterilization box (2) comprises a sealing cover (25) that can be covered on the maintenance port (24).
3. The cap feeding device according to claim 2, characterized in that: The cover delivery device further comprises a sealing member (5), wherein the sealing member (5) is sandwiched between the maintenance port (24) and the sealing cover (25).
4. The cap feeding device according to claim 1, characterized in that: The output end of the rotation driver (31) is connected to the rotating disk (32), and can drive the rotating disk (32) to rotate in a vertical direction.
5. The cap feeding device according to claim 1, characterized in that: The rotating disk (32) is provided with a plurality of anti-slip holes (321) arranged at intervals, and the cover body is placed on the rotating disk (32).
6. The cap feeding device according to claim 1, characterized in that: The guide mechanism (4) further comprises a hanger (42), wherein the hanger (42) is arranged in the accommodating cavity (21) and connected to the spiral disk (41), and the hanger (42), the spiral disk (41) and the rotating disk (32) are arranged in sequence from top to bottom along the vertical direction.
7. The cap feeding device according to claim 6, characterized in that: The cap feeding device further comprises an adjusting nut (6), wherein the adjusting nut (6) is screwed to the hanger (42), and when the adjusting nut (6) is rotated, the height of the spiral disk (41) relative to the rotating disk (32) can be adjusted.
8. The cap feeding device according to claim 1, characterized in that: One end of the conveying channel (411) is connected to the feed pipe (22), and the other end is connected to the discharge pipe (23). When the turntable (32) rotates, the cover body can abut against the partition plate (412).
9. The cap feeding device according to claim 1, characterized in that: The feed pipe (22) extends in a vertical direction, the connection between the feed pipe (22) and the conveying channel (411) is arranged in an arc shape, and the discharge pipe (23) is arranged obliquely downward.
10. The cap feeding device according to any one of claims 1 to 9, characterized in that: The cap delivery device further comprises an air extraction mechanism (7), and the output end of the air extraction mechanism (7) is connected to the feed pipe (22).