Fool-proof sheet breaking device and glass cutting production line
By using anti-blind breaking device during glass processing, the cutting line pattern is displayed and the movable breaking workbench is used to solve the problem of misblind breaking caused by the inconspicuous cutting line, the scrap rate and production cost are significantly reduced, and the production cost is improved. Accuracy and efficiency of the breaking process.
Patent Information
- Application Number
- CN202323620974.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2033-12-28
AI Technical Summary
During the glass processing process, the cutting line is not obvious, which makes it difficult for workers to identify the knife-through lines and non-cutting lines, and it is easy to break it by mistake, resulting in increased waste rate and increased production costs.
An anti-blind breaking device was designed, including a breaking workbench and a display piece. The display piece is used to display the cutting line pattern of the glass sheet. The color distinction between the pass-through and non-pass-through lines is displayed through projection or display screen, which helps to distinguish the color of the pass-through and pass-through lines. The operator accurately identifys the cutting line and realizes a labor-saving piece-broken operation through the movable top and air float.
This reduces the error in the breaking order caused by the operator's unclear identification of cutting lines, significantly reduces the scrap rate and production costs, and improves the accuracy and efficiency of the breaking process.
Smart Images

Figure CN222362035U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass production, in particular to a device for preventing glass from breaking. Background Art
[0002] During the glass processing, the glass pieces need to be broken after being cut to form multiple small pieces of glass. In the related art, the operator can break the cut glass pieces along the cutting line through a manual breaking table. However, when cutting the glass pieces, it is necessary to use volatile liquids such as cutting oil or kerosene as cutting fluids to cool the cut pieces and use the molecular expansion effect to make the glass pieces easier to break. However, the presence of cutting fluids will also make the cutting lines unclear. In the subsequent breaking operation, the operator is likely to mistake the non-through knife lines for through knife lines, and start breaking the pieces at the non-through knife lines first, resulting in damage to the glass pieces, which in turn leads to an increase in scrap rate and production costs. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes an anti-mistaken breaking device, which can reduce the possibility of operators not being able to clearly identify the cutting line and causing the wrong breaking sequence, thereby reducing the scrap rate and reducing production costs.
[0004] The utility model also provides a glass cutting production line including the anti-breakage device.
[0005] A first aspect of the utility model provides an anti-breakage device for breaking a glass sheet along a cutting line, wherein the cutting line comprises a plurality of through knife lines and a plurality of non-through knife lines, wherein the through knife lines intersect with the extension direction of the non-through knife lines, wherein the through knife lines extend from one side edge of the glass sheet to the other side edge, and the non-through knife lines extend from one side edge of the glass sheet to the through knife lines, and the non-through knife lines are staggered on both sides of at least one of the through knife lines, and the cutting line extends in the transverse or longitudinal direction of the glass sheet, and the anti-breakage device comprises: a breaking table for carrying the glass sheet; and a display component located above the breaking table, wherein the display component is used to display the cutting line pattern of the glass sheet.
[0006] The first aspect of the present invention provides an anti-chip breakage device, which has at least the following beneficial effects:
[0007] In the fool-proof sheet breaking device provided by the first aspect of the embodiment of the utility model, a display component for displaying the cutting line pattern of the glass sheet is provided. When performing the sheet breaking operation, the operator can refer to the cutting line pattern displayed on the display component to determine the position of the through knife lines, and first break the sheet at the through knife lines, and then break the sheet at the non-through knife lines. This can reduce the possibility that the operator cannot clearly identify the cutting lines and causes the wrong sheet breaking sequence, thereby reducing the scrap rate and reducing production costs.
[0008] In some embodiments of the present invention, the display component is a projector, the lens of the display component faces the sheet breaking workbench, and the display component is used to project the cutting line pattern onto the surface of the glass sheet.
[0009] In some embodiments of the present invention, in the cutting line pattern displayed by the display element, the through-cut lines and the non-through-cut lines have different colors.
[0010] In some embodiments of the present invention, in the cutting line pattern displayed by the display element, the through-cutting lines are red.
[0011] In some embodiments of the utility model, the sheet breaking workbench includes a supporting part, a top-breaking part and an air-floating part, the top-breaking part is movably connected to the supporting part, the top-breaking part is arranged in a cross shape, the air-floating part is arranged on the supporting part between the top-breaking parts, the upper surface of the air-floating part is used to support the glass piece, the top-breaking part can move in a vertical direction relative to the air-floating part to extend or retract relative to the upper surface of the air-floating part, and the air-floating part has a blowing hole.
[0012] In some embodiments of the present invention, the air flotation portion has a plurality of the air blowing holes, and the plurality of the air blowing holes are arranged in an array on the air flotation portion.
[0013] In some embodiments of the present invention, the sheet breaking workbench further includes a top-breaking driving member, and an output end of the top-breaking driving member is connected to the top-breaking portion and is located below the top-breaking portion.
[0014] In some embodiments of the present invention, the sheet breaking workbench further includes a blowing member, and the blowing member is connected to the blowing hole.
[0015] In some embodiments of the present invention, the sheet breaking workbench also includes a buffer gas bin, which is located below the upper surface of the air flotation portion, the buffer gas bin is connected to all the blowing holes of the same air flotation portion, and the blowing piece is connected to the buffer gas bin.
[0016] A glass cutting production line provided in an embodiment of the second aspect of the utility model includes: a cutting device, including a cutting workbench and a cutting piece, the cutting workbench is used to carry a glass sheet, the cutting piece can move relative to the cutting workbench, and the cutting piece is used to cut a cutting line on the glass sheet; the anti-breakage device provided in any embodiment of the first aspect of the utility model is located downstream of the cutting table; a transmission device is used to transport the cut glass sheet to the anti-breakage device.
[0017] The glass cutting production line provided by the second embodiment of the utility model has at least the following beneficial effects:
[0018] The glass cutting production line provided in the second aspect of the utility model adopts the anti-foolproof breaking device provided in the first aspect of the utility model. The anti-foolproof breaking device is provided with a display component for displaying the cutting line pattern of the glass piece. When the transmission device transports the glass piece with cutting lines cut by the cutting device to the anti-foolproof breaking device, the operator can refer to the cutting line pattern displayed on the display component to determine the position of the through knife lines when performing the breaking operation. The operator first breaks the piece at the through knife lines and then breaks the piece at the non-through knife lines, thereby reducing the possibility that the operator cannot clearly identify the cutting lines and causes the wrong breaking order, thereby reducing the scrap rate and reducing production costs.
[0019] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:
[0021] Figure 1 A three-dimensional schematic diagram of an anti-chip breakage device provided for some embodiments of the first aspect of the utility model;
[0022] Figure 2 A three-dimensional schematic diagram of an anti-chip breakage device provided for other embodiments of the first aspect of the utility model;
[0023] Figure 3 for Figure 2 A top view of the foolproof chip breaking device shown;
[0024] Figure 4 for Figure 2 A side perspective view of the foolproof sheet breaking device shown;
[0025] Figure 5 A schematic diagram of a glass sheet applicable to the anti-breakage device provided in some embodiments of the first aspect of the utility model.
[0026] Reference numerals:
[0027] The breaking workbench 100 , the supporting part 110 , the breaking part 120 , the air flotation part 130 , the blowing hole 131 , the breaking driving part 140 , the blowing part 150 , the buffer gas chamber 160 , the display part 200 , the glass piece 300 , the through-knife lines 310 , and the non-through-knife lines 320 . DETAILED DESCRIPTION
[0028] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0029] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0030] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0031] In the description of the present invention, the reference to the terms "one embodiment", "some embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0032] During the glass processing, the glass pieces need to be broken after being cut to form multiple small pieces of glass. In the related art, the operator can break the cut glass pieces along the cutting line by a manual breaking table. However, when cutting the glass pieces, it is necessary to use volatile liquids such as cutting oil or kerosene as cutting fluid to cool the cutting pieces and make the glass pieces easier to break by using the molecular expansion effect. However, the presence of cutting fluid will also make the cutting line unclear. For example, refer to Figure 5The glass sheet 300 has through knife lines 310 and non-through knife lines 320. There are non-through knife lines 320 on both sides of the longitudinal through knife line 310, and the positions of the non-through knife lines 320 on both sides are relatively close. When the cutting line is blurred due to the cutting fluid, in the subsequent sheet breaking operation, the operator is likely to mistake the non-through knife lines 320 for the through knife lines 310. If the sheet breaking is started at the non-through knife lines 320 first, the glass sheet on at least one side of the through knife line 310 will not be broken according to the correct non-through knife lines 320, resulting in damage to the glass sheet 300, which in turn leads to an increase in the scrap rate and an increase in production costs.
[0033] Based on this, the first embodiment of the utility model provides an anti-breakage device for breaking the glass sheet 300 along the cutting line, referring to Figures 1 to 4 The foolproof sheet breaking device includes a sheet breaking workbench 100 and a display unit 200 . The sheet breaking workbench 100 is used to carry a glass sheet 300 . The display unit 200 is located above the sheet breaking workbench 100 , and is used to display a cutting line pattern of the glass sheet 300 .
[0034] Reference Figure 5 , the cutting lines include a plurality of through knife lines 310 and a plurality of non-through knife lines 320, wherein the through knife lines 310 are drawn with solid lines, and the non-through knife lines 320 are drawn with dotted lines, the extending directions of the through knife lines 310 and the non-through knife lines 320 intersect, the through knife lines 310 extend from one edge of the glass sheet 300 to the other edge, and the non-through knife lines 320 extend from one edge of the glass sheet 300 to the through knife lines 310, and the non-through knife lines 320 are staggered on both sides of at least one through knife line 310, and the cutting lines extend in the horizontal or vertical direction of the glass sheet 300. When performing the sheet breaking operation, the operator can refer to the cutting line pattern displayed on the display unit 200 to determine the position of the through knife lines 310, and first break the sheet at the through knife lines 310, and then break the sheet at the non-through knife lines 320, which can reduce the possibility that the operator cannot clearly identify the cutting lines and causes the wrong sheet breaking sequence, thereby reducing the scrap rate and reducing the production cost.
[0035] In some embodiments, reference Figure 1 The display unit 200 is a display screen, and a cutting line pattern is displayed on the display unit 200. When breaking the glass sheet, the operator can judge the position of the cutting line 310 of the glass sheet 300 by comparing the cutting line pattern on the display unit 200, and then break the glass sheet at the cutting line 310 first.
[0036] In other embodiments, reference Figure 2The display unit 200 is a projector, the lens of the display unit 200 faces the sheet breaking workbench 100, and the display unit 200 is used to project the cutting line pattern on the surface of the glass sheet 300. Compared with setting the display unit 200 as a display screen, setting the display unit 200 as a projector can more intuitively indicate the position of the cutting line 310. When performing the sheet breaking operation, the operator does not need to look up to check the display screen, but only needs to refer to the projection on the surface of the glass sheet 300 to know the position of the cutting line 310, which is conducive to reducing the work intensity of the operator.
[0037] Furthermore, in the cutting line pattern displayed by the display unit 200, the color of the through-cut line 310 is different from the color of the non-through-cut line 320, which can more intuitively distinguish different types of lines and provide a clearer prompt for the operator to reduce the possibility of misjudgment. More specifically, in the cutting line pattern displayed by the display unit 200, the through-cut line 310 is red, which is more eye-catching and helps to attract the attention of the operator to further reduce the possibility of misjudgment.
[0038] Further, refer to Figures 1 to 4 The sheet breaking workbench 100 includes a support portion 110, a top-breaking portion 120 and an air-floating portion 130. The top-breaking portion 120 is movably connected to the support portion 110. The top-breaking portion 120 is arranged in a cross shape. The air-floating portion 130 is arranged on the support portion 110 between the top-breaking portions 120. The upper surface of the air-floating portion 130 is used to carry the glass sheet 300. The top-breaking portion 120 can move relative to the air-floating portion 130 in a vertical direction to extend or retract relative to the upper surface of the air-floating portion 130. Figure 3 The air flotation part 130 has an air blowing hole 131, and the air blowing hole 131 can blow air outward, so that the glass piece 300 on the air flotation part 130 is lifted by the air flow, which is beneficial to reduce the friction between the glass piece 300 and the breaking workbench 100, reduce the resistance to the movement of the glass piece 300, and enable the operator to move or rotate the glass piece 300 more effortlessly.
[0039] When performing the sheet breaking operation, the operator first determines the position of the through knife line 310, and manually operates to make the top breaking part 120 corresponding to the through knife line 310 extend relative to the air flotation part 130 and abut against the through knife line 310 of the glass sheet 300, so that the glass sheet 300 is broken at the through knife line 310; then moves or rotates the broken glass sheet 300, so that the non-through knife line 320 corresponds to a top breaking part 120, and manually operates to make the top breaking part 120 of the non-through knife line 320 extend relative to the air flotation part 130 and abut against the non-through knife line 320 of the glass sheet 300, so that the glass sheet 300 is broken at the non-through knife line 320. By providing a movable top breaking part 120, the sheet breaking operation can be made more labor-saving, which is conducive to reducing the work intensity of the operator.
[0040] Further, refer to Figure 3 The air flotation portion 130 has a plurality of air blowing holes 131, and the plurality of air blowing holes 131 are arranged in an array on the air flotation portion 130. The plurality of air blowing holes 131 arranged in an array can provide a plurality of air blowing points on the entire air flotation portion 130, that is, provide a plurality of force application points for lifting the glass sheet 300, which is conducive to improving the uniformity of the force applied to the glass sheet 300 and reducing the possibility of damage to the glass sheet 300 due to uneven force applied when the glass sheet 300 is lifted by the airflow.
[0041] Further, refer to Figure 3 The sheet breaking workbench 100 further includes a top-breaking driving member 140, the output end of which is connected to the top-breaking portion 120 and is located below the top-breaking portion 120. The top-breaking driving member 140 can drive the top-breaking portion 120 to extend or retract relative to the air-floating portion 130. When driving the top-breaking portion 120 to extend relative to the air-floating portion 130, the top-breaking portion 120 can also provide a force that can break the glass sheet 300. The operator only needs to control the start and stop of the top-breaking driving member 140 to complete the sheet breaking action, which saves more effort and helps reduce the work intensity of the operator.
[0042] It should be noted that the position of the top-breaking drive member 140 in the figure is only for illustration. In actual use, in order to enable the horizontal and longitudinal top-breaking parts 120 to be independently controlled, each top-breaking part 120 is connected to a corresponding top-breaking drive member 140, so that each lifting action can only break the glass piece 300 at a cutting line extending along a straight line.
[0043] Further, refer to Figure 3 The sheet breaking workbench 100 further includes a blowing member 150, which is connected to the blowing hole 131. The blowing member 150 can provide an airflow capable of holding up the glass sheet 300 to the blowing hole 131. Specifically, the blowing member 150 can be a blower.
[0044] Further, refer to Figure 3 The sheet breaking workbench 100 also includes a buffer gas bin 160, which is located below the upper surface of the air flotation part 130. The buffer gas bin 160 is connected to all the blowing holes 131 of the same air flotation part 130, and the blowing member 150 is connected to the buffer gas bin 160. After the blowing member 150 is started, the airflow is first blown into the buffer gas bin 160. Since the resistance of the airflow diffusion in the buffer gas bin 160 is less than the resistance of blowing out from the blowing holes 131, the airflow generally fills the buffer gas bin 160 first, and then blows out from the multiple blowing holes 131. The provision of the buffer gas bin 160 can make the wind pressure of the airflow blown out of the multiple blowing holes 131 more consistent and more stable, which is conducive to improving the stability of the airflow holding up the glass sheet 300, and reducing the possibility of the glass sheet 300 being damaged due to uneven or unstable wind pressure when being held up by the airflow.
[0045] A glass cutting production line provided in an embodiment of the second aspect of the utility model comprises a cutting device, a transmission device and an anti-breakage device provided in any embodiment of the first aspect of the utility model, wherein the cutting device comprises a cutting workbench and a cutting piece, wherein the cutting workbench is used to carry a glass piece 300, the cutting piece can move relative to the cutting workbench, and the cutting piece is used to cut a cutting line on the glass piece 300; the anti-breakage device is located downstream of the cutting table; and the transmission device is used to transport the cut glass piece 300 to the anti-breakage device.
[0046] The glass cutting production line provided in the second aspect of the utility model adopts the anti-foolproof breaking device provided in the first aspect of the utility model. The anti-foolproof breaking device is provided with a display part 200 for displaying the cutting line pattern of the glass piece 300. When the transmission device transports the glass piece 300 with the cutting line cut by the cutting device to the anti-foolproof breaking device, the operator can refer to the cutting line pattern displayed on the display part 200 to determine the position of the through knife line 310 when performing the breaking operation, and first break the piece at the through knife line 310, and then break the piece at the non-through knife line 320, thereby reducing the possibility that the operator cannot identify the cutting line clearly and causes the wrong breaking order, thereby reducing the scrap rate and reducing the production cost.
[0047] The embodiments of the utility model are described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the relevant technical field without departing from the purpose of the utility model. In addition, the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
Claims
1. An anti-breakage device for breaking a glass sheet along a cutting line, wherein the cutting line comprises a plurality of through-cut lines and a plurality of non-through-cut lines, wherein the through-cut lines and the non-through-cut lines extend in a direction intersecting each other, wherein the through-cut lines extend from one edge of the glass sheet to the other edge, and the non-through-cut lines extend from one edge of the glass sheet to the through-cut lines, wherein the non-through-cut lines are staggered on both sides of at least one of the through-cut lines, and wherein the cutting line extends in the transverse or longitudinal direction of the glass sheet, wherein: The anti-breakage device comprises: A glass breaking workbench, used to carry glass sheets; A display component is located above the sheet breaking workbench, and is used to display the cutting line pattern of the glass sheet.
2. The anti-breakage device according to claim 1, characterized in that: The display component is a projector, the lens of the display component faces the sheet breaking workbench, and the display component is used to project the cutting line pattern onto the surface of the glass sheet.
3. The anti-breakage device according to claim 1, characterized in that: In the cutting line pattern displayed by the display element, the through-knife lines and the non-through-knife lines have different colors.
4. The anti-breakage device according to claim 3, characterized in that: In the cutting line pattern displayed by the display element, the through-cutting line is in red.
5. The anti-breakage device according to claim 1, characterized in that: The sheet breaking workbench includes a supporting part, a breaking part and an air flotation part, wherein the breaking part is movably connected to the supporting part, the breaking parts are arranged in a cross shape, the air flotation part is arranged on the supporting part between the breaking parts, the upper surface of the air flotation part is used to support the glass sheet, the breaking part can move in a vertical direction relative to the air flotation part to extend or retract relative to the upper surface of the air flotation part, and the air flotation part has a blowing hole.
6. The anti-breakage device according to claim 5, characterized in that: The air flotation portion has a plurality of the air blowing holes, and the plurality of the air blowing holes are arranged in an array on the air flotation portion.
7. The anti-breakage device according to claim 5, characterized in that: The sheet breaking workbench also includes a top-breaking driving member, an output end of which is connected to the top-breaking portion and is located below the top-breaking portion.
8. The anti-breakage device according to claim 5, characterized in that: The sheet breaking workbench also includes a blowing piece, and the blowing piece is connected to the blowing hole.
9. The anti-breakage device according to claim 8, characterized in that: The sheet breaking workbench also includes a buffer gas bin, which is located below the upper surface of the air flotation portion. The buffer gas bin is connected to all the blowing holes of the same air flotation portion, and the blowing member is connected to the buffer gas bin.
10. A glass cutting production line, characterized in that: include: A cutting device, comprising a cutting workbench and a cutting piece, wherein the cutting workbench is used to carry the glass sheet, the cutting piece can move relative to the cutting workbench, and the cutting piece is used to cut a cutting line on the glass sheet; The anti-blocking device according to any one of claims 1 to 9, located downstream of the cutting workbench; The transmission device is used to transport the cut glass sheets to the anti-breakage device.