Field modularized movable instant biological fermentation device

Abstract

The utility model discloses a field modularized movable instant biological fermentation device, which belongs to the technical field of agricultural microorganism and biological stimulant fermentation production equipment, a tank body is arranged on a walking mechanism, one end of a feeding pipe A and one end of a feeding pipe B are both communicated with the top of the tank body, one end of a discharging pipe is communicated with the bottom of the tank body, and the other end of the discharging pipe is communicated with the bottom of the tank body. The tank body is sleeved with the honeycomb type Miller plate jacket, the electric control box is installed on the walking mechanism, the stirring mechanism is installed on the tank body, the water circulation mechanism is installed on the walking mechanism and communicated with the honeycomb type Miller plate jacket, and the overhauling mechanism is installed on the walking mechanism on one side of the tank body. And the stirring mechanism and the water circulation mechanism are electrically connected with the electric control box. The device disclosed by the utility model has the advantages that bacterial liquid can be generated by field fermentation to activate soil, disease prevention and nutrition supplementation can be performed in a targeted manner, the use of pesticides can be reduced, and the cost is low.

Description

Technical Field

[0001] The utility model belongs to the technical field of agricultural microorganism and biostimulant fermentation production equipment, and more specifically relates to a field modular movable instant bio-fermentation device. Background Art

[0002] In large-scale crop cultivation, to achieve the reduction of chemical fertilizer application, we should start from two aspects. On the one hand, by combining organic fertilizer with inorganic fertilizer, we can increase the amount of organic fertilizer and reduce the amount of chemical fertilizer in the total amount of fertilizer application; on the other hand, by using precision fertilization technology, we can improve the efficiency of fertilizer utilization and reduce fertilizer waste. By combining soil nutrient determination, plant nutrient demand law and drip irrigation water and fertilizer integration, we can achieve precise fertilization on demand. In addition, the problem of soil degradation cannot be ignored. Long-term over-cultivation, unreasonable land use and climate change have led to a decline in soil fertility, destruction of soil structure, imbalance of soil microbial community, and increasingly serious soil-borne diseases, resulting in reduced crop yields and quality, and even crop failure in severe cases, causing huge economic losses to farmers. Therefore, the existing technology lacks a device that can move freely in the field and ferment instantly.

[0003] Therefore, how to provide a field modular and movable instant biological fermentation device is a problem that technical personnel in this field need to solve urgently. Utility Model Content

[0004] In view of this, the utility model provides a field modular movable instant biological fermentation device, which has the advantages of being able to produce bacterial liquid to activate the soil during field fermentation, carry out targeted disease prevention and nutritional supplementation, reduce the use of pesticides, and has low cost.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A modular and movable instant biological fermentation device in the field, comprising: a tank body, a feed pipe A, a feed pipe B, a discharge pipe, a honeycomb Miller plate jacket, an electrical control box, a stirring mechanism, a walking mechanism, a water circulation mechanism and an inspection mechanism; the tank body is installed on the walking mechanism, one end of the feed pipe A and the feed pipe B are both connected to the top of the tank body, one end of the discharge pipe is connected to the bottom of the tank body, the honeycomb Miller plate jacket is sleeved on the outside of the tank body, the electrical control box is installed on the walking mechanism, the stirring mechanism is installed on the tank body, the water circulation mechanism is installed on the walking mechanism and is connected to the honeycomb Miller plate jacket, the inspection mechanism is installed on the walking mechanism on one side of the tank body, and the stirring mechanism and the water circulation mechanism are both electrically connected to the electrical control box.

[0007] Furthermore, the stirring mechanism includes: a motor, a reducer and a frame-type stirring blade; the motor is installed on the top of the tank body, the output end of the motor is transmission-connected to the reducer, and the output end of the reducer extends into the interior of the tank body and is connected to the frame-type stirring blade.

[0008] Furthermore, the walking mechanism includes: a vehicle board, fixed casters, universal casters, adjustable support feet and armrests; the fixed casters and universal casters are both rotatably connected to the bottom of the vehicle board, and the number of fixed casters and universal casters is two, the adjustable support feet are installed at the bottom of the vehicle board, and the number is multiple, and the armrest is installed on one side of the vehicle board.

[0009] Furthermore, the water circulation mechanism includes: a water tank, a water outlet pipe, a water return pipe, a one-way valve, a hot water pump, a drain valve and a heater; the water tank is installed on the vehicle panel, one end of the water outlet pipe is connected to the bottom of the honeycomb Miller plate jacket, and the other end is connected to the water tank, one end of the water return pipe is connected to the top of the honeycomb Miller plate jacket, and the other end is connected to the water tank, the one-way valve and the hot water pump are both installed on the water outlet pipe, the drain valve is installed on one side of the water outlet pipe and is connected to the water outlet pipe, and the heater is installed on the water tank.

[0010] Furthermore, a water replenishment solenoid valve is installed on the water outlet pipe, and the water replenishment solenoid valve is connected to the water outlet pipe.

[0011] Furthermore, the maintenance mechanism includes: a maintenance platform, a tool box and a ladder; the maintenance platform is installed on the vehicle plate through a column, the tool box is installed on the vehicle plate on the lower side of the maintenance platform, the ladder is installed on one side of the maintenance platform, and a manhole is opened on the top of the tank body, and an end cover is installed on the manhole.

[0012] Furthermore, a thermometer interface is provided at the bottom of the tank body.

[0013] Furthermore, a pH meter probe is installed at the bottom of the tank.

[0014] Furthermore, a sterile sampling valve is installed on the side wall of the tank body, and a respirator is installed on the top.

[0015] Furthermore, a pressure gauge, a liquid level gauge and a CIP cleaning mechanism are installed on the top of the tank body.

[0016] Compared with conventional fertilization equipment, the advantages of a field modular movable instant biological fermentation device are as follows:

[0017] 1. Activate the soil and improve the utilization rate of fertilizers. Under the technical conditions of the modular movable instant biological fermentation device in the field, the bacterial liquid produced by fermentation slowly penetrates into the soil, biologically activates the soil surface and the soil around the roots, forms a healthy soil structure, and the soil microorganisms grow vigorously, which is conducive to the transformation of soil nutrients.

[0018] 2. Achieve precise crop protection and nutrition management. According to the crop protection and nutrient demand rules, the use plan, quantity and time can be flexibly, conveniently and accurately controlled, and disease prevention and nutrition supplementation can be carried out in a targeted manner, so as to achieve cost control and economic savings.

[0019] 3. Reduce the occurrence of crop failure and help growers reduce the use of pesticides. By accurately, continuously and timely adding beneficial microorganisms to the soil, the soil can be restored to a healthy state, forming a disease-resistant and disease-resistant microbial flora, protecting crops from disease or fewer diseases during growth, thereby reducing the use of pesticides.

[0020] 4. Scientific investment, optimal planting cost. Through the promotion of modular and movable instant biological fermentation devices in the field, growers can greatly reduce the use of finished medicines and fertilizers under scientific planting conditions, save the packaging, transportation, and profit expenditures of sales channels at all levels, and greatly reduce the cost of use. According to incomplete statistics, the cost can be reduced by about 70%.

[0021] 5. Promoted green planting, soil health, and food safety. The modular and movable instant bio-fermentation device in the field has greatly increased the proportion of bio-pesticides and bio-fertilizers used by growers. While the yield has increased significantly, the quality has also been significantly improved. At the same time, the healthy management and scientific use of the soil have been achieved, and food safety has been effectively guaranteed. Green planting benefits the country and the people.

[0022] In summary, the modular and movable instant biological fermentation device in the field has realized the goal of “moving the factory to the field”, fundamentally changing the traditional agricultural field management model, establishing a self-hematopoietic and blood transfusion path for crop disease prevention and control and nutritional supplementation, and changing the agricultural production materials invested from a wide range of sources that were worrying to being visible, tangible, and reassuring, fundamentally changing the production mode of agricultural field management; at the same time, the online data monitoring and management of field instant fermentation is accurately combined with the existing soil nutrient detection and analysis data in the field, continuously improving the digital comprehensive management production capacity of field agriculture, and vigorously promoting ecological environmental protection and construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0025] Figure 2 It is a front schematic diagram of the structure of the utility model.

[0026] Figure 3 for Figure 2 Sectional view of AA.

[0027] Figure 4 It is a side view of the structure of the utility model.

[0028] Figure 5 It is a rear view of the structure of the utility model.

[0029] Figure 6 It is a top view of the structure of the utility model.

[0030] Among them, in the figure:

[0031] 1-tank body; 2-feed pipe A; 3-feed pipe B; 4-discharge pipe; 5-honeycomb Miller plate jacket; 6-electrical control box; 7-motor; 8-reducer; 9-frame stirring blade; 10-car plate; 11-fixed casters; 12-universal casters; 13-adjustable support foot cup; 14-handrail; 15-water tank; 16-outlet pipe; 17-return pipe; 18-check valve; 19-hot water pump; 20-drain valve; 21-heater; 22-maintenance platform; 23-tool box; 24-ladder; 25-manhole; 26-thermometer interface; 27-pH meter probe; 28-sterile sampling valve; 29-water replenishment solenoid valve; 30-respirator; 31-pressure gauge; 32-liquid level gauge; 33-CIP cleaning mechanism. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Please refer to the attached Figure 1-6The utility model provides a field modular movable instant biological fermentation device, comprising: a tank body 1, a feed pipe A2, a feed pipe B3, a discharge pipe 4, a honeycomb Miller plate jacket 5, an electrical control box 6, a stirring mechanism, a walking mechanism, a water circulation mechanism and an inspection mechanism; the tank body 1 is installed on the walking mechanism, one end of the feed pipe A2 and the feed pipe B3 are both connected to the top of the tank body 1, one end of the discharge pipe 4 is connected to the bottom of the tank body 1, the honeycomb Miller plate jacket 5 is sleeved on the outside of the tank body 1, the electrical control box 6 is installed on the walking mechanism, the stirring mechanism is installed on the tank body 1, the water circulation mechanism is installed on the walking mechanism and is connected to the honeycomb Miller plate jacket 5, the inspection mechanism is installed on the walking mechanism on one side of the tank body 1, and the stirring mechanism and the water circulation mechanism are both electrically connected to the electrical control box 6. Compared with the general jacket, the honeycomb Miller plate jacket 5 greatly reduces the jacket wall thickness and the inner tube wall thickness, and the manufacturing cost is reduced. From the perspective of heat transfer, the gap of the honeycomb Miller plate jacket 5 is smaller than that of the ordinary jacket, the flow area is smaller, the flow velocity of the fluid in the cavity is significantly increased, and a large number of honeycombs act as spoilers in the jacket. The fluid continuously changes its flow direction and flow velocity when flowing through the honeycomb points, forming turbulent vortices to accelerate heat exchange and greatly increase the heat transfer effect.

[0034] The stirring mechanism includes: a motor 7, a reducer 8 and a frame-type stirring blade 9; the motor 7 is installed on the top of the tank body 1, the output end of the motor 7 is transmission-connected with the reducer 8, and the output end of the reducer 8 extends into the interior of the tank body 1 and is connected with the frame-type stirring blade 9. The frame-type stirring blade 9 is used to stir the raw materials entering the tank body 1 through the feed pipe A2 and the feed pipe B3.

[0035] The walking mechanism includes: a vehicle board 10, a fixed caster 11, a universal caster 12, an adjustable support foot cup 13 and an armrest 14; the fixed caster 11 and the universal caster 12 are both rotatably connected to the bottom of the vehicle board 10, and the number of the fixed caster 11 and the universal caster 12 are both two, the adjustable support foot cup 13 is installed at the bottom of the vehicle board 10, and the number is multiple, and the armrest 14 is installed on one side of the vehicle board 10. When the utility model device moves to a specified position, the utility model is fixed by extending the adjustable support foot cup 13.

[0036] The water circulation mechanism includes: a water tank 15, a water outlet pipe 16, a water return pipe 17, a one-way valve 18, a hot water pump 19, a drain valve 20 and a heater 21; the water tank 15 is installed on the vehicle plate 10, one end of the water outlet pipe 16 is connected to the bottom of the honeycomb Miller plate jacket 5, and the other end is connected to the water tank 15, one end of the water return pipe 17 is connected to the top of the honeycomb Miller plate jacket 5, and the other end is connected to the water tank 15, the one-way valve 18 and the hot water pump 19 are both installed on the water outlet pipe 16, the drain valve 20 is installed on one side of the water outlet pipe 16 and is connected to the water outlet pipe 16, and the heater 21 is installed on the water tank 15. Under the action of the hot water pump 19, the water in the water tank 15 flows into the honeycomb Miller plate jacket 5 through the outlet pipe 16. The water level in the honeycomb Miller plate jacket 5 rises to the return pipe 17 and flows back to the water tank 15 from the return pipe 17 to complete the circulation. The drain valve 20 is used to drain water, and the heater 21 is used to heat the water in the water tank 15.

[0037] A water replenishment solenoid valve 29 is installed on the water outlet pipe 16, and the water replenishment solenoid valve 29 is communicated with the water outlet pipe 16. When the amount of water in the honeycomb Miller plate jacket 5 is insufficient, water can be replenished through the water replenishment solenoid valve 29.

[0038] The maintenance mechanism includes: a maintenance platform 22, a tool box 23 and a ladder 24; the maintenance platform 22 is installed on the vehicle plate 10 through a column, the tool box 23 is installed on the vehicle plate 10 below the maintenance platform 22, and the ladder 24 is installed on one side of the maintenance platform 22. A manhole 25 is provided on the top of the tank body 1, and an end cover is installed on the manhole 25. The opening of the manhole 25 facilitates maintenance of the interior of the tank body 1.

[0039] A thermometer interface 26 is provided at the bottom of the tank body 1 for monitoring the temperature inside the tank body 1 .

[0040] A pH meter probe 27 is installed at the bottom of the tank body 1 to monitor the pH value inside the tank body 1 .

[0041] The side wall of the tank body 1 is provided with a sterile sampling valve 28, and the top is provided with a respirator 30. The provision of the respirator 30 can protect the safety of the storage tank and prevent safety accidents caused by excessive pressure or too fast pressure drop in the tank body 1. It can prevent the tank body 1 from leaking, form a certain vacuum or pressure inside the tank body 1, and maintain a stable environment inside the tank body 1, which can prevent the tank body 1 from leaking and other problems. It can also prevent the tank body 1 from acidification, as the liquid or gas inside the tank body 1 will react with the air to produce a certain amount of oxides or acidified substances.

[0042] A pressure gauge 31, a liquid level gauge 32 and a CIP cleaning mechanism 33 are also installed on the top of the tank body 1. The pressure gauge 31 is used to monitor the pressure inside the tank body 1, the liquid level gauge 32 is used to monitor the liquid level inside the tank body 1, and the CIP cleaning mechanism 33 can clean the tank body 1 in situ.

[0043] In the utility model, the electrical control box 6 includes a PLC system, a touch screen HMI human-machine interface and electrical components, and the PLC system, the touch screen MHI and the electrical components are electrically connected to each other. The relevant soil, microbial fertilizer and biostimulant usage, crop quality and yield data are manually input through the touch screen HMI human-machine interface and transmitted to the PLC system, and then uploaded to the cloud database.

[0044] The PLC system has a high degree of control integration and automation, and the HMI human-machine interface is visualized and convenient. At the same time, combined with the real-time data and requirements of field planting, targeted fermentation is selected to produce microbial liquid and metabolites (biostimulants) to activate soil roots, improve disease prevention, enhance nutrient absorption and plant resistance, and reduce the use of fertilizers and pesticides. In view of the growing digital agriculture, this system uses PLC system to collect signals and connect with a dedicated wireless router, and then uploads data to the cloud data storage and processing through wireless or wired connection. Through the mobile phone APP, the various parameters of field equipment operation can be monitored online in real time, and the cloud server data can be downloaded through the company server. The preset mathematical model realizes the digitization of global practical information, and the big data analysis guides agricultural production and technical improvement and new technology research and development. In addition to automatic data collection, other relevant soil analysis data and crop yield and quality data can be manually entered into the HMI human-machine interface and uploaded to the cloud database to collect the situation of crop soil conditions in various regions after the use of biostimulants, as well as the improvement of yield and quality, so as to realize the integration of crop planting resources in related regions and the sharing of results.

[0045] Honda's modular and movable instant biological fermentation device has a simple structure and a high degree of integration. It adopts PLC system control, HMI human-machine interface, high degree of visualization, automatic constant temperature control, pH online monitoring, temperature detection, CIP disinfection, stirring control, etc. are all automatically controlled by the system.

[0046] Honda's modular mobile instant bio-fermentation device has automation functions and data processing. The equipment uses Siemens PLC system to collect field signals, and realizes manual and automatic control of the equipment system through the touch screen HMI human-machine interface. The CPU uploads the collected and processed information to the cloud. Operation managers can view data and equipment operation status in real time through mobile phone APP, and technicians can also view and maintain equipment remotely. By collecting information, the operation status of the equipment can be analyzed. The company's server collects equipment data information from various places through the cloud, and the data is stored and processed again. The global practical information is digitized through preset mathematical models. According to the soil and planting data in the fields and the input product production data, combined with the collected data information, the database can analyze the results through mathematical models, optimize the process flow, and accurately guide agricultural production and technology improvement and new technology research and development after big data analysis and diagnosis. Truly realize the integration of informatization and automation.

[0047] The field movable integrated fermentation tank technology adopts a digital approach, through field big data analysis, soil nutrient testing, and precisely formulated crop nutrition, to ensure that every crop is healthy and grows strong under the nourishment of data.

[0048] The modularized and movable instant bio-fermentation device technology in the field adopts a standardized operation mode, which realizes scientific, systematic, visual, data-based and precise operation in both hardware and software, ensuring more accurate and convenient all-round technical services for base planting. The standardized operation mode is more operational and has promotion value. It is expected that in the next 3-5 years, it will help 3,000-5,000 planting bases to achieve green, environmentally friendly and ecological planting, and play a positive role in promoting soil health, food safety and the development of green circular economy.

[0049] A modular and movable instant biological fermentation device in the field is an advanced management measure for modern planting production, which has the advantages of significant water saving, fertilizer saving, labor saving, money saving, high quality, high efficiency, and environmental protection. The production process is very convenient. It only needs to add the fermentation agent and nutrients with a determined formula into the tank body 1 according to the concentration ratio, and complete the fermentation according to the standardized operating steps. The high-quality bacterial fertilizer after fermentation can be directly applied to the field to meet the needs of crops for nutrition, disease prevention and control, and growth promotion.

[0050] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0051] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A modular and movable instant biological fermentation device in the field, characterized in that: include: A tank body (1), a feed pipe A (2), a feed pipe B (3), a discharge pipe (4), a honeycomb Miller plate jacket (5), an electrical control box (6), a stirring mechanism, a walking mechanism, a water circulation mechanism and an inspection mechanism; the tank body (1) is mounted on the walking mechanism, one end of the feed pipe A (2) and the feed pipe B (3) are both connected to the top of the tank body (1), one end of the discharge pipe (4) is connected to the bottom of the tank body (1), the honeycomb Miller plate jacket (5) is sleeved on the outside of the tank body (1), the electrical control box (6) is mounted on the walking mechanism, the stirring mechanism is mounted on the tank body (1), the water circulation mechanism is mounted on the walking mechanism and is connected to the honeycomb Miller plate jacket (5), the inspection mechanism is mounted on the walking mechanism on one side of the tank body (1), and the stirring mechanism and the water circulation mechanism are both electrically connected to the electrical control box (6).

2. The field modular movable instant biological fermentation device according to claim 1, characterized in that: The stirring mechanism comprises: a motor (7), a reducer (8) and a frame-type stirring blade (9); the motor (7) is mounted on the top of the tank body (1), the output end of the motor (7) is transmission-connected to the reducer (8), and the output end of the reducer (8) extends into the interior of the tank body (1) and is connected to the frame-type stirring blade (9).

3. The field modular movable instant biological fermentation device according to claim 1, characterized in that: The walking mechanism comprises: a vehicle plate (10), fixed casters (11), universal casters (12), adjustable supporting foot cups (13) and handrails (14); the fixed casters (11) and the universal casters (12) are both rotatably connected to the bottom of the vehicle plate (10), and the number of the fixed casters (11) and the number of the universal casters (12) are both two; the adjustable supporting foot cups (13) are installed at the bottom of the vehicle plate (10), and the number is multiple; the handrail (14) is installed on one side of the vehicle plate (10).

4. The field modular movable instant biological fermentation device according to claim 3, characterized in that: The water circulation mechanism comprises: a water tank (15), a water outlet pipe (16), a water return pipe (17), a one-way valve (18), a hot water pump (19), a drain valve (20) and a heater (21); the water tank (15) is mounted on the vehicle plate (10); one end of the water outlet pipe (16) is connected to the bottom of the honeycomb Miller plate jacket (5), and the other end is connected to the water tank (15); one end of the water return pipe (17) is connected to the top of the honeycomb Miller plate jacket (5), and the other end is connected to the water tank (15); the one-way valve (18) and the hot water pump (19) are both mounted on the water outlet pipe (16); the drain valve (20) is mounted on one side of the water outlet pipe (16) and is connected to the water outlet pipe (16); and the heater (21) is mounted on the water tank (15).

5. The field modular movable instant biological fermentation device according to claim 4, characterized in that: A water replenishment solenoid valve (29) is installed on the water outlet pipe (16), and the water replenishment solenoid valve (29) is in communication with the water outlet pipe (16).

6. The field modular movable instant biological fermentation device according to claim 3, characterized in that: The maintenance mechanism comprises: a maintenance platform (22), a tool box (23) and a ladder (24); the maintenance platform (22) is mounted on a vehicle plate (10) via a column, the tool box (23) is mounted on the vehicle plate (10) below the maintenance platform (22), the ladder (24) is mounted on one side of the maintenance platform (22), and a manhole (25) is provided on the top of the tank body (1), and an end cover is mounted on the manhole (25).

7. The field modular movable instant biological fermentation device according to claim 1, characterized in that: A thermometer interface (26) is provided at the bottom of the tank body (1).

8. The field modular movable instant biological fermentation device according to claim 1, characterized in that: A pH meter probe (27) is installed at the bottom of the tank body (1).

9. The field modular movable instant biological fermentation device according to claim 1, characterized in that: A sterile sampling valve (28) is installed on the side wall of the tank body (1), and a respirator (30) is installed on the top.

10. The field modular movable instant biological fermentation device according to claim 1, characterized in that: A pressure gauge (31), a liquid level meter (32) and a CIP cleaning mechanism (33) are also installed on the top of the tank body (1).

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