Sizing device for textile processing
By introducing a separation box and a roller device into the slurry device, combined with a vibration and scraper device, the problem of the inability to effectively remove excess slurry on the warp yarn in the prior art is solved, and efficient slurry separation and device cleaning are achieved, improving the The quality of textile processing products.
Patent Information
- Application Number
- CN202421104162.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing slurry device cannot effectively remove excess slurry from the warp yarn, resulting in poor flexibility after drying, affecting subsequent weaving.
A slurry device for textile processing including a slurry pool, guide roller, press roller, separation box, roller device and vibration device is designed. The excess slurry is separated by inertia through the vibration device, and the scraper device is used to regularly use the scraper device. Clean the slurry to ensure removal and device cleaning.
Fast and effective separation of excess slurry is achieved, reducing the wear of warp yarns, improving product quality, and avoiding material waste.
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Figure CN222362264U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of textile processing, and in particular relates to a sizing device for textile processing. Background Art
[0002] Sizing refers to the process of applying sizing agent to the warp yarn to improve its weavability, and reduce the possibility of the warp yarn being fuzzed or even broken due to repeated friction, stretching, bending, etc. of the warp stop piece, heald, reed, etc. on the loom. The sizing process is mainly completed by the sizing device. First, the warp beams completed by the warping machine are combined into the number of warp yarns required for weaving, and then the warp yarns are sized in the sizing tank to remove excess sizing agent. After drying and twisting, they are wound into the weaving beams required by the loom to complete the sizing process. The current sizing device cannot effectively remove excess sizing agent, resulting in poor softness of the warp yarn after drying, which affects subsequent weaving.
[0003] At present, there is also a technology for a sizing device that removes excess sizing from the warp yarn immediately after sizing. For example, the utility model patent with application number CN202123280128.2 discloses a textile line lubrication device for textile processing, the scheme includes a scraping mechanism, the scraping mechanism includes an inclined table, an inclined tube, an M-shaped spring block and a leakage groove, the inclined table is fixedly connected to the end of the box body of the lubrication box away from the table plate, and the inclined tube is fixed on the surface of the inclined table at an angle, the inside of the inclined tube is symmetrically bonded with M-shaped spring blocks, and a leakage groove is provided at the lubrication box below the inclined tube, the block body of the M-shaped spring block is a block body made of elastic rubber material, and the M-shaped spring block is bonded to the inner wall of the inclined tube with symmetrical rubber blocks at the bottom end; when the textile line with lubricant passes through the surface of the M-shaped spring block, the textile line is tightened on the surface of the M-shaped spring block and bounces up and down, so that the lubricant on the surface of the textile line can be scratched off. However, the device also has some problems. For example, the warp yarn is in a straight line in the inclined tube with small jump, while the M-shaped spring block is fixed, which leads to insufficient contact between the warp yarn and the M-shaped spring block, and the actual slurry removal effect is not ideal.
[0004] Therefore, in view of the above problems, the present application proposes a sizing device for textile processing that can effectively solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a sizing device for textile processing in view of the deficiencies of the prior art, thereby effectively solving the problems existing in the prior art.
[0006] To achieve the above purpose, the specific technical solution of the utility model is as follows:
[0007] A sizing device for textile processing comprises a sizing pool, a guide roller and a pressure roller. The warp yarn passes through the sizing pool driven by the guide roller and the pressure roller. A separation device is provided on the right side of the upper end surface of the sizing pool. The separation device comprises a separation box and a roller device. The roller device is symmetrically rotatably installed inside the separation box. Vibration devices are symmetrically provided on the front and rear side panels of the separation box. A vibration rod is connected between the vibration devices. The warp yarn passes through the sizing pool and contacts the roller device. The warp yarn passes through the separation box horizontally. The vibration device drives the vibration rod to move downward quickly and reset immediately at a set frequency. The vibration rod strikes the warp yarn and separates excess slurry by inertia.
[0008] As a further arrangement of the above scheme, the separation box includes a bottom plate, the bottom plate is provided with a slope obliquely pointing downward to the left, the front and rear ends of the bottom plate are provided with vertically upward side plates, a rectangular guide groove is provided at the center of the outer side surface of the side plate, a strip hole penetrating the side plate is provided in the rectangular guide groove, an inclined groove is provided at the lower end of the side plate, the inclined groove is parallel to the slope, and a scraper device is slidably installed in the inclined groove.
[0009] As a further configuration of the above scheme, the scraper device includes a scraper, both ends of the scraper are connected to a driving device, the driving device is provided with a guide block, the driving device is installed on the chute through the guide block, the scraper is located in the separation box, the driving device is located on the outer wall of the side plate, and an elastic corrugated baffle is provided between the guide block and the scraper, and the elastic corrugated baffle can seal the remaining space of the chute when the scraper moves to prevent slurry leakage.
[0010] As a further configuration of the above scheme, the vibration device includes a vibration block, which is slidably installed in a rectangular guide groove. A spring is vertically provided on the lower end surface of the vibration block, and the lower end of the spring is fixedly connected to the rectangular guide groove. The upper end of the vibration block is connected to a vibrator, which is fixedly installed on the top plate of the separation box.
[0011] As a further arrangement of the above scheme, a vibration rod is rotatably connected between the vibration blocks, the vibration rod passes through the side plate of the separation box through the strip hole, the vibration rod is located above the warp yarn and perpendicular to the warp yarn, the vibrator drives the vibration block to move vertically back and forth rapidly in the rectangular guide groove, and the vibration rod moves up and down in the strip hole synchronously.
[0012] The working principle of the utility model is as follows: after the warp yarn passes through the sizing pool and is coated with slurry, it enters the separation box and contacts the roller device, and under the action of the roller device, it passes horizontally out from the right side of the separation box. At this time, the vibration rod is located above the warp yarn and perpendicular to the warp yarn, but does not contact the warp yarn. The vibrator drives the vibration block to move vertically downward quickly in the rectangular guide groove for a certain distance and then immediately resets upward. The spring ensures the smoothness of the movement. During this period, the vibration rod also moves downward quickly and contacts the warp yarn. The warp yarn is displaced and the excess slurry is separated from the warp yarn by inertia. The starting frequency of the vibrator can be calculated according to the length of the separation box and the travel speed of the warp yarn to realize the slurry separation of the entire warp yarn. The excess slurry falls on the slope and automatically flows back into the sizing pool. At fixed intervals, the driving device drives the scraper to scrape the slurry adhered to the slope into the sizing pool to avoid material waste and ensure the cleanliness of the device.
[0013] The utility model has the following beneficial effects:
[0014] By setting a separation box and a roller device, in combination with a vibration device and a vibration rod, the excess slurry on the warp yarn can be quickly separated with good separation effect. The vibration rod and the warp yarn do not need to be in real-time contact, which reduces the wear of the warp yarn and improves the product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a cross-sectional view of the utility model;
[0016] Figure 2 It is a schematic diagram of the overall appearance of the utility model;
[0017] Figure 3 It is a schematic diagram of the separation device of the utility model;
[0018] Figure 4 This is a schematic diagram of a separation box of the utility model;
[0019] Figure 5 This is a schematic diagram of the vibration device of the utility model;
[0020] Figure 6 It is a schematic diagram of the scraper device of the utility model.
[0021] 1. Sizing pool; 2. Guide roller; 3. Pressure roller; 4. Warp yarn; 5. Separation box; 6. Support roller device; 7. Vibration device; 8. Vibration rod; 9. Scraper device; 501. Bottom plate; 502. Slope; 503. Side plate; 5031. Rectangular guide groove; 5032. Strip hole; 5033. Inclined groove; 701. Vibration block; 702. Spring; 703. Vibrator; 901. Scraper; 902. Driving device; 9021. Guide block; 903. Elastic corrugated baffle. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. Figures 1 to 6 , and describes the application in detail with reference to embodiments.
[0024] like Figure 1 , Figure 2 , Figure 3 As shown, this embodiment discloses a sizing device for textile processing, including a sizing pool 1, a guide roller 2 and a pressure roller 3. The warp yarn 4 passes through the sizing pool 1 under the drive of the guide roller 2 and the pressure roller 3. A separation device is provided on the right side of the upper end surface of the sizing pool 1. The separation device includes a separation box 5 and a roller device 6. The roller device 6 is symmetrically rotatably installed inside the separation box 5. Vibration devices 7 are symmetrically provided on the front and rear side panels of the separation box 5. A vibration rod 8 is connected between the vibration devices 7. The warp yarn 4 passes through the sizing pool 1 and contacts the roller device 6. The warp yarn 4 passes through the separation box 5 horizontally. The vibration device 7 drives the vibration rod 8 to move downward quickly and reset immediately according to the set frequency. The vibration rod 8 strikes the warp yarn 4 and separates the excess slurry by inertia.
[0025] like Figure 4 As shown, the separation box 5 includes a bottom plate 501, and the bottom plate 501 is provided with a slope 502 obliquely pointing downward to the left, and the front and rear ends of the bottom plate 501 are provided with vertically upward side plates 503, and a rectangular guide groove 5031 is provided at the center of the outer side surface of the side plate 503, and a strip hole 5032 penetrating the side plate is provided in the rectangular guide groove 5031, and an inclined groove 5033 is provided at the lower end of the side plate 503, and the inclined groove 5033 is parallel to the slope 502, and a scraper device 9 is slidably installed in the inclined groove 5033.
[0026] like Figure 5As shown, the vibration device 7 includes a vibration block 701, which is slidably installed in a rectangular guide groove 5031. A spring 702 is vertically provided on the lower end surface of the vibration block 701. The lower end of the spring 702 is fixedly connected to the rectangular guide groove 5031. The upper end of the vibration block 701 is connected to a vibrator 703, and the vibrator 703 is fixedly installed on the top plate of the separation box 5; a vibration rod 8 is rotatably connected between the vibration blocks 701, and the vibration rod 8 crosses the side plate 503 of the separation box 5 through the strip hole 5032. The vibration rod 8 is located above the warp yarn 4 and perpendicular to the warp yarn 4. The vibrator 703 drives the vibration block 701 to move back and forth vertically quickly in the rectangular guide groove 5031, and the vibration rod 8 moves up and down in the strip hole 5032 synchronously.
[0027] like Figure 6 As shown, the scraper device 9 includes a scraper 901, and driving devices 902 are connected at both ends of the scraper 901. A guide block 9021 is provided on the driving device 902, and the driving device 902 is installed on the chute 5033 through the guide block 9021. The scraper 901 is located in the separation box 5, and the driving device 902 is located on the outer wall of the side plate 503. An elastic corrugated baffle 903 is provided between the guide block 9021 and the scraper 901. The elastic corrugated baffle 903 can seal the remaining space of the chute 5033 when the scraper 901 moves to prevent slurry leakage.
[0028] The working process of the utility model is as follows: the warp yarn 4 passes through the sizing pool 1 and is coated with slurry, then enters the separation box 5 and contacts the roller device 6. Under the action of the roller device 6, it passes horizontally from the right side of the separation box 5. At this time, the vibration rod 8 is located above the warp yarn 4 and is perpendicular to the warp yarn 4, but does not contact the warp yarn 4. The vibrator 703 drives the vibration block 701 to move vertically downward quickly in the rectangular guide groove 5031 for a certain distance and then immediately resets upward. The spring 702 ensures the stability of the movement. During this period, the vibration rod 8 also moves downward quickly and contacts the warp yarn 4 synchronously. The warp yarn 4 is displaced and the excess slurry is separated from the warp yarn 4 by inertia. The starting frequency of the vibrator 703 can be calculated according to the length of the separation box 5 and the travel speed of the warp yarn 4 to realize the slurry separation of the entire warp yarn 4. The excess slurry falls on the slope 502 and automatically flows back into the sizing pool 1. At fixed intervals, the driving device 902 drives the scraper 901 to scrape the slurry adhered to the slope 502 into the sizing pool 1.
[0029] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A sizing device for textile processing, comprising a sizing pool, a guide roller and a pressure roller, characterized in that: A separation device is provided on the right side of the upper end surface of the sizing pool, and the separation device includes a separation box and a roller device. The roller device is symmetrically rotatably installed inside the separation box. Vibration devices are symmetrically provided on the front and rear side plates of the separation box, and vibration rods are connected between the vibration devices.
2. The sizing device for textile processing according to claim 1, characterized in that: The separation box includes a bottom plate, the bottom plate is provided with a slope obliquely pointing downward to the left, the front and rear ends of the bottom plate are provided with side plates pointing vertically upward, a rectangular guide groove is provided at the center of the outer side of the side plate, a strip hole penetrating the side plate is provided in the rectangular guide groove, an inclined groove is provided at the lower end of the side plate, the inclined groove is parallel to the slope, and a scraper device is slidably installed in the inclined groove.
3. The sizing device for textile processing according to claim 2, characterized in that: The scraper device includes a scraper, both ends of the scraper are connected to a driving device, the driving device is provided with a guide block, the driving device is installed on the inclined groove through the guide block, the scraper is located in the separation box, the driving device is located on the outer wall of the side plate, and an elastic corrugated baffle is provided between the guide block and the scraper.
4. The sizing device for textile processing according to claim 1, characterized in that: The vibration device comprises a vibration block, which is slidably mounted in a rectangular guide groove. A spring is vertically arranged on the lower end surface of the vibration block. The lower end of the spring is fixedly connected to the rectangular guide groove. The upper end of the vibration block is connected to a vibrator.
5. The sizing device for textile processing according to claim 4, characterized in that: A vibration rod is rotatably connected between the vibration blocks. The vibration rod crosses the side plate of the separation box through a strip hole. The vibration rod is located above the warp yarn and is perpendicular to the warp yarn.
Citation Information
Patent Citations
Textile thread lubricating device for textile processing
CN216404764U