Part gasket installation leakage-proof detection device

Abstract

The utility model discloses a component gasket installation leak-proof detection device, and particularly relates to the technical field of gasket installation leak-proof detection, the component gasket installation leak-proof detection device comprises a fixed seat for detecting a component main body, the top of the fixed seat is fixedly provided with a base plate, the component main body is inserted in the top of the base plate, and the front and rear sides of the component main body are respectively provided with two metal gaskets. The two metal gaskets are arranged on the two sides of the part body respectively, vertical plates are fixedly arranged on the two sides of the base plate, and the two vertical plates make contact with the two sides of the part body respectively. According to the utility model, the base plate and the two vertical plates are matched to support a part main body to be detected, the four proximity switches are utilized to electrically detect a metal gasket, a worker judges the missing through the sound of the buzzer, then the worker takes down a product, reinstalls the missing metal gasket and then redetects the missing metal gasket, and the detection efficiency is improved. Therefore, the metal gasket on the part main body is not omitted, and the yield and the repair rate of the part main body are further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of gasket installation leakage prevention detection, in particular to a component gasket installation leakage prevention detection device. Background Art

[0002] Component gaskets are thin sheet-like sealing materials that are usually used in mechanical devices or pipe connections to prevent leakage and provide a certain sealing effect. Existing gaskets are usually made of metal, plastic, rubber or other synthetic materials, and the shape and size are determined according to the application. In bolted connections, gaskets can balance pressure and reduce the impact of vibration and impact, thereby ensuring the tightness and reliability of the connection. Therefore, gaskets are widely used in mechanical devices.

[0003] Since the gasket itself is very thin, it is easy for mechanical assemblers to miss the gasket during the manual assembly process. After manual installation, it is still missed by manual identification, resulting in unqualified product batches. Based on this, the utility model provides a component gasket installation anti-leakage detection device which is convenient for detecting gasket missing. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a component gasket installation leakage detection device, which supports the component body to be detected by a pad and two vertical plates, and utilizes four proximity switches to electrically detect the metal gasket. The staff judges the missing by the sound of the buzzer, and then the staff removes the product, reinstalls the missing metal gasket and re-tests it to ensure that the metal gasket on the component body is not missed, thereby improving the yield rate and return rate of the component body to solve the problems arising from the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a component gasket installation leakage prevention detection device, comprising a fixed seat for detecting the component body, a pad is fixedly provided on the top of the fixed seat, the component body is inserted on the top of the pad, two metal gaskets are provided on the front and rear sides of the component body, the two metal gaskets are respectively arranged on both sides of the component body, vertical plates are fixed on both sides of the pad, the two vertical plates are respectively in contact with the two sides of the component body, the bottoms of the two vertical plates are fixed to the top of the fixed seat, two front and rear distributed proximity switch electric detections are provided on the two vertical plates, and the multiple proximity switch electric detections are respectively arranged on the outside of the multiple metal gaskets for detecting the metal gaskets on the component body, and a buzzer electrically connected to the multiple proximity switch electric detections is fixed on the front side of the top of the fixed seat.

[0006] In a preferred embodiment, a silicone pad is fixedly provided on the top of the pad and the front and rear outer walls of the two vertical plates. The silicone pad is in contact with the surface of the component body. The silicone pad is soft and can therefore act as a buffer between the component body and the pad and vertical plates.

[0007] In a preferred embodiment, each proximity switch electrical detector is provided with a clamping plate on the top and bottom, and each clamping plate is provided with an arc groove on the surface of the side close to the proximity switch electrical detector. The outer wall of the proximity switch electrical detector is in contact with the inner wall of the arc groove. The proximity switch electrical detector is fixed by two clamping plates, which is convenient for the staff to install and disassemble the proximity switch electrical detector.

[0008] In a preferred embodiment, two upper and lower sliding grooves are provided on the front and rear outer walls of the two vertical plates, a guide rod is fixed in each sliding groove, a slider is sleeved on the guide rod, and multiple sliders are respectively fixed to multiple clamps. The clamps are supported by the sliders and the guide rods to facilitate the adjustment of the position of the clamps.

[0009] In a preferred embodiment, a compression spring is fixed on each slider, and the compression spring is fixed to the inner wall of the slide groove at one end away from the slider. The compression spring pushes the slider to drive the clamping plate to fit tightly with the proximity switch electrical detection, thereby improving the stability of the proximity switch electrical detection.

[0010] In a preferred embodiment, a rubber pad is fixedly provided on the outer wall of each clamping plate close to the electrical detection side of the proximity switch, and the outer wall surface of the rubber pad is processed with anti-skid protrusions to improve the anti-skid property of the rubber pad surface.

[0011] In a preferred embodiment, a plurality of mounting holes are formed on the top of the fixing seat, and the plurality of mounting holes are evenly distributed on the fixing seat.

[0012] Technical effects and advantages of the utility model:

[0013] The utility model supports the main body of the component to be inspected by a pad and two vertical plates, and utilizes four proximity switches to electrically inspect the metal gasket. The staff determines the missing by the sound of the buzzer, and then the staff removes the product, reinstalls the missing metal gasket and then re-inspects, so as to ensure that the metal gasket on the main body of the component is not missed, thereby improving the yield rate and the return rate of the main body of the component.

[0014] The slider is pushed by the compression spring to drive the clamp to firmly fix the proximity switch electric detector. The staff only needs to separate the two pressure plates to remove the proximity switch electric detector for cleaning and maintenance. The structure is simple, which is convenient for the staff to disassemble and install the proximity switch electric detector. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1This is a schematic diagram of the main body detection of the components of the utility model;

[0016] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 3 For this utility model Figure 2 Enlarged view of part A in the middle;

[0018] Figure 4 It is a schematic diagram of a vertical plate of the utility model;

[0019] Figure 5 It is the overall structural front view of the utility model.

[0020] The accompanying drawings are marked as follows: 1. component body; 2. fixing seat; 3. pad; 4. metal gasket; 5. vertical plate; 6. proximity switch electrical detection; 7. buzzer; 8. silicone pad; 9. clamping plate; 10. arc groove; 11. slide groove; 12. guide rod; 13. slider; 14. compression spring; 15. rubber pad; 16. mounting hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Refer to the instruction manual Figure 1-5 The utility model provides a leak-proof detection device for installing gaskets of components, comprising a fixing seat 2 for detecting a component body 1, a pad 3 is fixedly arranged on the top of the fixing seat 2, the component body 1 is inserted on the top of the pad 3, two metal gaskets 4 are arranged on both sides of the component body 1, and the two metal gaskets 4 are respectively arranged on both sides of the component body 1. Vertical plates 5 are fixedly arranged on both sides of the pad 3, the two vertical plates 5 are respectively in contact with both sides of the component body 1, and the bottoms of the two vertical plates 5 are fixed to the top of the fixing seat 2;

[0023] Two proximity switch electric detectors 6 are arranged on each of the two vertical plates 5 and are arranged on the outside of the plurality of metal gaskets 4, respectively, for detecting the metal gaskets 4 on the component body 1. A buzzer 7 electrically connected to the plurality of proximity switch electric detectors 6 is fixedly arranged on the front side of the top of the fixing seat 2;

[0024] In addition, a silicone pad 8 is fixedly provided on the top of the pad 3 and the outer walls of the front and rear sides of the two vertical plates 5. The silicone pad 8 is in contact with the surface of the component body 1. The silicone pad 8 is soft and can play a buffering role between the component body 1 and the pad 3 and the vertical plates 5. A plurality of mounting holes 16 are opened on the top of the fixing base 2. The plurality of mounting holes 16 are evenly distributed on the fixing base 2. When using the device, the staff can use bolts to pass through the mounting holes 16 to firmly fix the fixing base 2 to the desktop, thereby improving the stability of the fixing base 2.

[0025] When in use, the staff first places the component body 1 to be tested between the pad 3 and the two vertical plates 5. When the four proximity switch electrical detectors 6 all detect the metal gasket 4, the indicator lights on the four proximity switch electrical detectors 6 light up, and the buzzer 7 sounds for 1 second. If the indicator lights of one or more proximity switch electrical detectors 6 are not on, the buzzer 7 sounds for 3 seconds. After the alarm of the buzzer 7 sounding for 3 seconds occurs, the staff removes the product from between the pad 3 and the two vertical plates 5, confirms the missing position of the metal gasket 4, reinstalls the metal gasket 4, and then installs the component body 1 between the pad 3 and the two vertical plates 5. Repeat the above operation for testing to ensure that the metal gasket 4 on the component body 1 is not missed, thereby improving the yield and return rate of the component body 1.

[0026] Refer to the instruction manual Figure 1-5 Each proximity switch electric detector 6 is provided with a clamping plate 9 at the top and bottom, and each clamping plate 9 is provided with an arc groove 10 on the surface of one side close to the proximity switch electric detector 6. The outer wall of the proximity switch electric detector 6 contacts the inner wall of the arc groove 10. The proximity switch electric detector 6 is fixed by two clamping plates 9, which is convenient for the staff to install and disassemble the proximity switch electric detector 6;

[0027] In addition, two slide grooves 11 distributed up and down are provided on the outer walls of the front and rear sides of the two vertical plates 5, and a guide rod 12 is fixedly provided in each slide groove 11, and a slider 13 is sleeved on the guide rod 12. The multiple sliders 13 are respectively fixed to the multiple clamping plates 9, and the clamping plates 9 are supported by the sliders 13 and the guide rods 12, so as to facilitate the adjustment of the position of the clamping plates 9. A compression spring 14 is fixedly provided on each slider 13, and the compression spring 14 is fixed to the inner wall of the slide groove 11 at one end away from the slider 13. The compression spring 14 pushes the slider 13 to drive the clamping plate 9 to fit tightly with the proximity switch electric detection 6, so as to improve the stability of the proximity switch electric detection 6;

[0028] Moreover, a rubber pad 15 is fixedly provided on the outer wall of each clamping plate 9 close to the proximity switch electric detection 6 , and the outer wall surface of the rubber pad 15 is processed with anti-skid protrusions to improve the anti-skid property of the surface of the rubber pad 15 .

[0029] After long-term use, the staff can extend their fingers between the two pressure plates, and then open the two pressure plates to remove the proximity switch electrical inspection 6 for cleaning and maintenance. When reinstalling, the two clamping plates 9 should be separated first, and then the proximity switch electrical inspection 6 should be placed between the two clamping plates 9 distributed up and down, and the clamping plates 9 should be placed slowly. The slider 13 drives the clamping plate 9 to press against the proximity switch body under the elastic force of the compression spring 14. The structure is simple, which is convenient for the staff to disassemble and install the proximity switch electrical inspection 6.

[0030] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A component gasket installation leak detection device, comprising a fixing seat (2) for detecting a component body (1), characterized in that: A pad (3) is fixedly provided on the top of the fixing seat (2), the component body (1) is inserted on the top of the pad (3), and two metal gaskets (4) are provided on the front and rear sides of the component body (1), and the two metal gaskets (4) are respectively provided on both sides of the component body (1); Both sides of the pad (3) are fixed with vertical plates (5), the two vertical plates (5) are in contact with both sides of the component body (1), the bottoms of the two vertical plates (5) are fixed to the top of the fixing seat (2), and the two vertical plates (5) are each provided with two front-to-back distributed proximity switch electric detection devices (6), and the plurality of proximity switch electric detection devices (6) are respectively arranged on the outside of the plurality of metal gaskets (4) for detecting the metal gaskets (4) on the component body (1); A buzzer (7) electrically connected to a plurality of proximity switch electrical detectors (6) is fixedly provided on the front side of the top of the fixing seat (2).

2. The component gasket installation leak-proof detection device according to claim 1, characterized in that: A silicone pad (8) is fixedly provided on the top of the pad (3) and the outer walls of the front and rear sides of the two vertical plates (5); the silicone pad (8) is in contact with the surface of the component body (1) to play a buffering role.

3. The component gasket installation leak-proof detection device according to claim 1, characterized in that: Each proximity switch electric detector (6) is provided with a clamping plate (9) at the top and bottom, and each clamping plate (9) is provided with an arc groove (10) on a surface of a side close to the proximity switch electric detector (6), and the outer wall of the proximity switch electric detector (6) is in contact with the inner wall of the arc groove (10).

4. The component gasket installation leak-proof detection device according to claim 3, characterized in that: Two upper and lower sliding grooves (11) are provided on the outer walls on both the front and rear sides of the two vertical plates (5), and a guide rod (12) is fixedly provided in each sliding groove (11). A sliding block (13) is sleeved on the guide rod (12), and the plurality of sliding blocks (13) are respectively fixed to the plurality of clamping plates (9).

5. The component gasket installation leak-proof detection device according to claim 4, characterized in that: A compression spring (14) is fixedly provided on each slider (13); one end of the compression spring (14) away from the slider (13) is fixed to the inner wall of the slide groove (11) and is used to push the slider (13).

6. The component gasket installation leak-proof detection device according to claim 3, characterized in that: A rubber pad (15) is fixedly provided on the outer wall of each clamping plate (9) on one side close to the proximity switch electrical detection (6), and the outer wall surface of the rubber pad (15) is processed with anti-skid protrusions to improve the anti-skid property of the surface of the rubber pad (15).

7. The component gasket installation leak-proof detection device according to claim 1, characterized in that: A plurality of mounting holes (16) are provided on the top of the fixing seat (2), and the plurality of mounting holes (16) are evenly distributed on the fixing seat (2).

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