Automatic tin soldering and rod inserting equipment for in-vehicle antenna

Abstract

The utility model relates to automatic tin soldering and rod inserting equipment for an in-vehicle antenna, a magnetic rod feeding device comprises a magnetic rod frame, a magnetic rod block, a magnetic rod driving piece and a magnetic rod pushing rod, the magnetic rod frame is provided with a magnetic rod groove used for containing a plurality of magnetic rods, the magnetic rods are vertically arranged in the magnetic rod groove, the magnetic rod block is arranged at the bottom of the magnetic rod frame, and the magnetic rod driving piece is arranged on the magnetic rod pushing rod. The magnetic bar block is provided with a sliding groove opposite to the magnetic bar groove, the two ends of the sliding groove extend to the two sides of the magnetic bar block, and the magnetic bar driving piece is arranged on the magnetic bar frame and drives the magnetic bar pushing rod to move along the sliding groove. The utility model provides automatic tin soldering and rod inserting equipment for an in-vehicle antenna.

Description

Technical Field

[0001] The utility model relates to an assembly device, in particular to an automatic soldering rod inserting device for an in-vehicle antenna. Background Art

[0002] The in-car antenna is an antenna system installed inside the car, which is mainly responsible for receiving and transmitting various radio signals to support various communication and entertainment functions of the vehicle. Compared with traditional roof antennas, in-car antennas are usually designed to be more concealed to enhance the integrity of the vehicle's appearance and reduce wind resistance.

[0003] The in-vehicle antenna includes a coil, a capacitor, a magnetic rod, a shell and a buckle. During the assembly process of the in-vehicle antenna, the coil and the capacitor are first soldered, and then the magnetic rod is inserted into the coil, and finally assembled with the shell and the buckle. Currently, the magnetic rod is often inserted into the coil manually, which is inefficient and cannot be assembled properly. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide an automatic soldering rod insertion device for an in-vehicle antenna.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: including a conveying device, a coil feeding device, a capacitor feeding device, a soldering device, a magnetic rod feeding device and a transition device, the conveying device receives the coil fed by the coil feeding device and sequentially transfers the coil to the capacitor feeding device, the soldering device, the magnetic rod feeding device and the transition device; the coil feeding device feeds the coil to the conveying device; the capacitor feeding device feeds the capacitor to the coil corresponding to the conveying device; the soldering device solders the capacitor on the conveying device with the coil; the magnetic rod feeding device feeds the magnetic rod to the conveying device and inserts the magnetic rod with the capacitor to the conveying device. The transition device transfers the installed coil to the outside of the equipment; the magnetic rod feeding device includes a magnetic rod rack, a magnetic rod block, a magnetic rod driving member and a magnetic rod pushing rod. The magnetic rod rack has a magnetic rod slot for accommodating multiple magnetic rods, and the magnetic rods are vertically arranged in the magnetic rod slot, the magnetic rod block is arranged at the bottom of the magnetic rod rack, the magnetic rod block is provided with a sliding groove opposite to the magnetic rod slot, and both ends of the sliding groove extend to both sides of the magnetic rod block. The magnetic rod driving member is arranged on the magnetic rod rack and drives the magnetic rod pushing rod to move along the sliding groove. The transition device is composed of a conventional cylinder and a cylinder seat, which is a conventional technology on the market, so it will not be elaborated in detail. The magnetic rod driving member can be a cylinder.

[0006] By adopting the above technical solution, when assembly is required, the coil is first loaded from the coil loading device to the conveying device, and then the conveying device transfers the coil to the capacitor loading device, and then the capacitor loading device loads the capacitor and places it on the corresponding coil, and then continues to transfer it to the soldering device for soldering, and then transfers it to the magnetic rod loading device, the magnetic rod driving part drives the magnetic rod pushing rod to move into the sliding groove, so that the magnetic rod in the sliding groove is pushed out of the sliding groove, thereby inserting it into the corresponding coil, and finally the coil with the magnetic rod and capacitor is transferred to other equipment through the transition device for assembly of the shell and the buckle, and the assembly of the coil is operated by automated equipment, which increases the assembly efficiency and reduces the error rate.

[0007] The utility model is further configured as follows: the coil feeding device comprises a coil feeding motor, a coil track, a coil disk and a coil transfer mechanism; the coil feeding motor drives the coil disk to move along the coil track; the coil disk is used to accommodate multiple coils; and the coil transfer mechanism transfers the coils of the coil disk to the conveying device.

[0008] By adopting the above technical solution, when the coil needs to be loaded, the coil loading motor drives the coil disk to approach the coil transfer mechanism, the coil transfer mechanism grabs the coil, and places the coil on the conveying device.

[0009] The utility model is further configured as follows: the capacitor feeding device includes a feeding platform, a transverse plate, a sliding mechanism, a shearing mechanism and a transfer mechanism; the transverse plate is arranged along the feeding platform and a sliding track for the capacitor belt to slide is provided between the transverse plate and the feeding platform; a sliding opening is provided on the transverse plate; the sliding mechanism is provided on the feeding platform and drives the capacitor belt to move along the sliding track; a shearing opening is provided at the end of the feeding platform and the transverse plate and the shearing opening is opposite to the capacitor belt and the capacitor connection; the shearing mechanism is provided on the feeding platform and opposite to the shearing opening; the transfer mechanism has a transfer state for transferring the capacitor located at the shearing opening; it should be noted that the capacitor is arranged on the capacitor belt, and through holes are arranged on the capacitor belt for the sliding mechanism to slide.

[0010] By adopting the above technical solution, when the capacitor needs to be loaded, the capacitor belt is placed on the sliding mechanism. At this time, the sliding mechanism drives the capacitor belt to move along the sliding track until the capacitor belt moves to the shearing opening. At this time, the shearing mechanism separates the capacitor from the capacitor belt, and then the transfer mechanism transfers the separated capacitor to facilitate the assembly of subsequent devices. The device completes the automatic loading of the capacitor according to the characteristics of the capacitor belt, and has high working efficiency.

[0011] The utility model is further configured as follows: the sliding mechanism includes a transverse capacitor cylinder, a transverse capacitor seat, a vertical capacitor cylinder, and a sliding rod. The transverse capacitor cylinder is arranged on the loading platform and drives the transverse capacitor seat to slide along the sliding track direction. The vertical capacitor cylinder is arranged on the transverse capacitor seat and drives the sliding rod to move vertically.

[0012] By adopting the above technical solution, when the capacitor belt needs to be driven, the vertical capacitor cylinder drives the sliding rod to move downward and enter the through hole of the capacitor belt, and then the transverse capacitor cylinder drives the transverse capacitor seat to move along the sliding track, and drives the capacitor belt to move through the sliding rod, so that the sliding rod moves from the beginning to the end of the sliding mouth, and then the vertical capacitor cylinder drives the sliding rod to move upward and move out of the through hole of the capacitor belt, and then is driven by the transverse capacitor cylinder to move to the initial position, ready for the next movement of the capacitor belt.

[0013] The utility model is further configured as follows: the shearing mechanism comprises a shearing cylinder, an upper shearing block and a lower shearing block, the upper shearing block and the lower shearing block are arranged on both sides of the shearing cylinder and driven by the shearing cylinder, the upper shearing block is located above the shearing opening, the lower shearing block is located below the shearing opening, and the upper shearing block and the lower shearing block are provided with relative shearing inclined surfaces.

[0014] By adopting the above technical solution, when it is necessary to separate the capacitors on the capacitor strip, the shear cylinder drives the upper shear block and the lower shear block to approach the shearing opening, and finally shears the capacitors at the shearing opening, so that the capacitors are separated from the capacitor strip.

[0015] The utility model is further configured as follows: the soldering device comprises a solder rack, a solder rod, a solder vertical cylinder, a tin wire conduit and a conduit driving cylinder; the solder vertical cylinder is arranged on the solder rack and drives the solder rod to move vertically; the conduit driving cylinder is arranged on the solder rack and drives the tin wire conduit to approach the solder rod.

[0016] By adopting the above technical solution, when the capacitor needs to be soldered, the solder rod is driven by the solder vertical cylinder to descend and approach the corresponding coil and capacitor, and then the tin wire guide tube is also approached for soldering. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the magnetic rod feeding device of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the capacitor feeding device of the utility model;

[0020] Figure 4 For this utility model Figure 3 A partial enlarged view of middle A;

[0021] Figure 5 It is a structural schematic diagram of the shearing mechanism of the utility model;

[0022] Figure 6This is a schematic diagram of the structure of the soldering device of the utility model;

[0023] Figure 7 It is a structural schematic diagram of the coil feeding device of the utility model.

[0024] In the figure: 1. conveying device; 2. coil feeding device; 21. coil feeding motor; 22. coil track; 23. coil disk; 24. coil transfer mechanism; 3. capacitor feeding device; 31. feeding platform; 311. sliding track; 312. shearing opening; 32. horizontal plate; 321. sliding opening; 33. sliding mechanism; 331. horizontal capacitor cylinder; 332. horizontal capacitor seat; 333. vertical capacitor cylinder; 334. sliding rod; 34. shearing machine Structure; 341, shear cylinder; 342, upper shear; 343, lower shear block; 344, shear ramp; 35, transfer mechanism; 4, solder device; 41, solder rack; 42, solder rod; 43, solder vertical cylinder; 44, tin wire guide tube; 45, guide tube drive cylinder; 5, magnetic rod feeding device; 51, magnetic rod rack; 52, magnetic rod block; 53, magnetic rod driving part; 54, magnetic rod pushing rod; 55, magnetic rod slot; 56, sliding slot; 6, transition device. DETAILED DESCRIPTION

[0025] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0027] like Figure 1-7As shown, the utility model discloses an automatic soldering rod insertion device for in-vehicle antennas, comprising a conveying device 1, a coil feeding device 2, a capacitor feeding device 3, a soldering device 4, a magnetic rod feeding device 5 and a transition device 6. The conveying device 1 receives the coil fed by the coil feeding device 2 and sequentially transfers the coil to the capacitor feeding device 3, the soldering device 4, the magnetic rod feeding device 5 and the transition device 6; the coil feeding device 2 feeds the coil to the conveying device 1; the capacitor feeding device 3 feeds the capacitor to the coil corresponding to the conveying device 1; the soldering device 4 The device 4 solders the capacitor and the coil on the conveying device 1; the magnetic rod feeding device 5 feeds the magnetic rod to the conveying device 1 and inserts it into the coil with the capacitor; the transition device 6 transfers the installed coil to the outside of the equipment; the magnetic rod feeding device 5 includes a magnetic rod frame 51, a magnetic rod block 52, a magnetic rod driving member 53 and a magnetic rod pushing rod 54, the magnetic rod frame 51 has a magnetic rod slot 55 for accommodating multiple magnetic rods, and the magnetic rods are vertically arranged in the magnetic rod slot 55, the magnetic rod block 52 is arranged at the bottom of the magnetic rod frame 51, and the magnetic rod block 52 is provided with a magnetic rod slot 55 is a sliding groove 56 opposite to the sliding groove 56, and the two ends of the sliding groove 56 extend to the two sides of the magnetic bar block 52. The magnetic bar driving member 53 is arranged on the magnetic bar frame 51 and drives the magnetic bar push rod 54 to move along the sliding groove 56. The transition device 6 is composed of a conventional cylinder and a cylinder seat. It is a conventional technology on the market, so it is not elaborated too much. The magnetic bar driving member 53 can be a cylinder. When assembly is required, the coil is first loaded into the conveying device 1 by the coil loading device 2, and then the conveying device 1 transfers the coil to the capacitor loading device 3, and then the capacitor loading device 3 loads the coil. The capacitor is loaded and placed at the corresponding coil, and then transferred to the soldering device 4 for soldering, and then transmitted to the magnetic rod loading device 5, the magnetic rod driving member 53 drives the magnetic rod pushing rod 54 to move into the sliding groove 56, so that the magnetic rod in the sliding groove 56 is pushed out from the sliding groove 56, and then inserted into the corresponding coil, and finally the coil with the magnetic rod and capacitor is transferred to other equipment through the transition device 6 for assembly of the shell and the buckle, and the assembly of the coil is operated by automated equipment, which increases the assembly efficiency and reduces the error rate.

[0028] The coil loading device 2 includes a coil loading motor 21, a coil track 22, a coil disk 23 and a coil transfer mechanism 24. The coil loading motor 21 drives the coil disk 23 to move along the coil track 22. The coil disk 23 is used to accommodate multiple coils. The coil transfer mechanism 24 transfers the coils of the coil disk 23 to the conveying device 1. When the coil needs to be loaded, the coil loading motor 21 drives the coil disk 23 to approach the coil transfer mechanism 24. The coil transfer mechanism 24 grabs the coil and places the coil on the conveying device 1.

[0029] The capacitor feeding device 3 includes a feeding platform 31, a transverse plate 32, a sliding mechanism 33, a shearing mechanism 34 and a transfer mechanism 35. The transverse plate 32 is arranged along the feeding platform 31 and a sliding track 311 for the capacitor belt to slide is provided between the transverse plate 32 and the feeding platform 31. A sliding opening 321 is provided on the transverse plate 32. The sliding mechanism 33 is provided on the feeding platform 31 and drives the capacitor belt to move along the sliding track 311. A shearing opening 312 is provided at the end of the feeding platform 31 and the transverse plate 32, and the shearing opening 312 is opposite to the connection between the capacitor belt and the capacitor. The shearing mechanism 34 is provided on the feeding platform 31 and opposite to the shearing opening 312. The transfer mechanism 35 has a transfer state for transferring the capacitor located at the shearing opening 312. It should be noted that the capacitors are arranged on a capacitor belt, and through holes are arranged on the capacitor belt for the sliding mechanism 33 to slide. When the capacitor needs to be loaded, the capacitor belt is placed on the sliding mechanism 33. At this time, the sliding mechanism 33 drives the capacitor belt to move along the sliding track 311 until the capacitor belt moves to the shearing opening 312. At this time, the shearing mechanism 34 separates the capacitor from the capacitor belt, and then the transfer mechanism 35 transfers the separated capacitor to facilitate the assembly of subsequent devices. The device completes the automatic loading of the capacitor according to the characteristics of the capacitor belt, and has high working efficiency.

[0030] The sliding mechanism 33 includes a transverse capacitor cylinder 331, a transverse capacitor seat 332, a vertical capacitor cylinder 333, and a sliding rod 334. The transverse capacitor cylinder 331 is arranged on the loading platform 31 and drives the transverse capacitor seat 332 to slide along the sliding track 311. The vertical capacitor cylinder 333 is arranged on the transverse capacitor seat 332 and drives the sliding rod 334 to move vertically. When the capacitor belt needs to be driven, the vertical capacitor cylinder 333 drives the sliding rod 334 to move downward and enter the through hole of the capacitor belt, and then the transverse capacitor cylinder 331 drives the transverse capacitor seat 332 to move along the sliding track 311, and drives the capacitor belt to move through the sliding rod 334, so that the sliding rod 334 moves from the head end of the sliding mouth 321 to the end, and then the vertical capacitor cylinder 333 drives the sliding rod 334 to move upward and move out of the through hole of the capacitor belt, and then driven by the transverse capacitor cylinder 331 to move to the initial position, ready for the next movement of the capacitor belt.

[0031] The shearing mechanism 34 includes a shearing cylinder 341, an upper shearing block 342 and a lower shearing block 343. The upper shearing block 342 and the lower shearing block 343 are arranged on both sides of the shearing cylinder 341 and are driven by the shearing cylinder 341. The upper shearing block 342 is located above the shearing cut 312, and the lower shearing block 343 is located below the shearing cut 312. The upper shearing block 342 and the lower shearing block 343 are provided with relative shearing slopes 344. When it is necessary to separate the capacitors on the capacitor strip, the shearing cylinder 341 drives the upper shearing block 342 and the lower shearing block 343 to approach the shearing cut 312, and finally shears the capacitors in the shearing cut 312, so that the capacitors are separated from the capacitor strip.

[0032] The soldering device 4 includes a solder rack 41, a solder rod 42, a solder vertical cylinder 43, a tin wire guide tube 44 and a guide tube driving cylinder 45. The solder vertical cylinder 43 is arranged on the solder rack 41 and drives the solder rod 42 to move vertically. The guide tube driving cylinder 45 is arranged on the solder rack 41 and drives the tin wire guide tube 44 to approach the solder rod 42. When the capacitor needs to be soldered, the solder vertical cylinder 43 drives the solder rod 42 to descend and approach the corresponding coil and capacitor, and then the tin wire guide tube 44 is also approached for soldering.

[0033] Working principle: When assembly is required, the coil feeding motor 21 drives the coil disk 23 to approach the coil transfer mechanism 24, the coil transfer mechanism 24 grabs the coil and places the coil on the conveying device 1, and then the conveying device 1 transfers the coil to the capacitor feeding device 3, and then the capacitor belt is placed on the sliding mechanism 33. At this time, the sliding mechanism 33 drives the capacitor belt to move along the sliding track 311 until the capacitor belt moves to the shearing opening 312. At this time, the shearing mechanism 34 separates the capacitor from the capacitor belt, and then the transfer mechanism 35 transfers the separated capacitor to the corresponding coil, and then continues to transfer it to the soldering device 4 for soldering, and then transfers it to the magnetic rod feeding device 5, the magnetic rod driving part 53 drives the magnetic rod pushing rod 54 to move into the sliding groove 56, so that the magnetic rod in the sliding groove 56 is pushed out of the sliding groove 56, thereby inserted into the corresponding coil, and finally the coil with the magnetic rod and capacitor is transferred to other equipment through the transition device 6 for assembly of the shell and the buckle.

Claims

1. An automatic soldering rod insertion device for in-vehicle antennas, characterized in that: It comprises a conveying device (1), a coil feeding device (2), a capacitor feeding device (3), a soldering device (4), a magnetic rod feeding device (5) and a transition device (6). The conveying device (1) receives the coil loaded by the coil loading device (2) and sequentially transfers the coil to the capacitor loading device (3), the soldering device (4), the magnetic rod loading device (5) and the transition device (6); The coil feeding device (2) feeds the coil to the conveying device (1); The capacitor feeding device (3) feeds the capacitor to the coil corresponding to the conveying device (1); The soldering device (4) solders the capacitor and the coil on the conveying device (1); The magnetic bar feeding device (5) feeds the magnetic bar to the conveying device (1) and inserts the magnetic bar into the coil with capacitor; The transition device (6) transfers the installed coil to the outside of the device; The magnetic bar feeding device (5) comprises a magnetic bar frame (51), a magnetic bar block (52), a magnetic bar driving member (53) and a magnetic bar pushing rod (54); the magnetic bar frame (51) has a magnetic bar slot (55) for accommodating a plurality of magnetic bars, and the magnetic bars are vertically arranged in the magnetic bar slot (55); the magnetic bar block (52) is arranged at the bottom of the magnetic bar frame (51); the magnetic bar block (52) is provided with a sliding slot (56) opposite to the magnetic bar slot (55), and two ends of the sliding slot (56) extend to both sides of the magnetic bar block (52); the magnetic bar driving member (53) is arranged on the magnetic bar frame (51) and drives the magnetic bar pushing rod (54) to move along the sliding slot (56).

2. The automatic soldering rod insertion device for in-vehicle antenna according to claim 1 is characterized in that: The coil feeding device (2) comprises a coil feeding motor (21), a coil track (22), a coil disk (23) and a coil transfer mechanism (24). The coil feeding motor (21) drives the coil disk (23) to move along the coil track (22). The coil disk (23) is used to accommodate a plurality of coils. The coil transfer mechanism (24) transfers the coils of the coil disk (23) to the conveying device (1).

3. The automatic soldering rod insertion device for in-vehicle antenna according to claim 1 is characterized in that: The capacitor feeding device (3) comprises a feeding platform (31), a transverse plate (32), a sliding mechanism (33), a shearing mechanism (34) and a transfer mechanism (35); the transverse plate (32) is arranged along the feeding platform (31) and a sliding track (311) for the capacitor belt to slide is provided between the transverse plate (32) and the feeding platform (31); a sliding opening (321) is provided on the transverse plate (32); the sliding mechanism (33) is provided on the feeding platform (31) and drives the capacitor belt to move along the sliding track (311); a shearing opening (312) is provided at the end of the feeding platform (31) and the transverse plate (32) and the shearing opening (312) is opposite to the connection between the capacitor belt and the capacitor; the shearing mechanism (34) is provided on the feeding platform (31) and opposite to the shearing opening (312); the transfer mechanism (35) has a transfer state for transferring the capacitor located at the shearing opening (312).

4. The automatic soldering rod insertion device for in-vehicle antenna according to claim 3 is characterized in that: The sliding mechanism (33) comprises a transverse capacitor cylinder (331), a transverse capacitor seat (332), a vertical capacitor cylinder (333), and a sliding rod (334); the transverse capacitor cylinder (331) is arranged on the loading platform (31) and drives the transverse capacitor seat (332) to slide along the sliding track (311); the vertical capacitor cylinder (333) is arranged on the transverse capacitor seat (332) and drives the sliding rod (334) to move vertically.

5. The automatic soldering rod insertion device for in-vehicle antenna according to claim 3 is characterized in that: The shearing mechanism (34) comprises a shearing cylinder (341), an upper shearing block (342) and a lower shearing block (343); the upper shearing block (342) and the lower shearing block (343) are arranged on both sides of the shearing cylinder (341) and driven by the shearing cylinder (341); the upper shearing block (342) is located above the shearing opening (312), and the lower shearing block (343) is located below the shearing opening (312); the upper shearing block (342) and the lower shearing block (343) are provided with opposite shearing inclined surfaces (344).

6. The automatic soldering rod insertion device for in-vehicle antenna according to claim 1 is characterized by: The soldering device (4) comprises a solder rack (41), a solder rod (42), a solder vertical cylinder (43), a tin wire conduit (44) and a conduit driving cylinder (45). The solder vertical cylinder (43) is arranged on the solder rack (41) and drives the solder rod (42) to move vertically. The conduit driving cylinder (45) is arranged on the solder rack (41) and drives the tin wire conduit (44) to approach the solder rod (42).

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