Automatic screw locking equipment

By designing automatic screw-locking equipment and using a combination of processing platforms and compression components, the process of automatically locking the upper and lower casings of the product is realized, which solves the problem that existing equipment requires manual pulling of the buckles and improves work efficiency. efficiency and simplified equipment structure.

CN222370863UActive Publication Date: 2025-01-21ZHUHAI SHENGCHI ELECTRIC CO LTD
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Patent Information

Application Number
CN202323471872.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2025-01-21
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

When locking the upper and lower housings of the existing automatic locking screw equipment, it requires manual pulling of the snap structure one by one, which is time-consuming and affects the working efficiency.

Method used

An automatic screw locking equipment is designed, which uses a combination of processing platform, pressing parts, X-axis, Y-axis, Z-axis driving mechanisms and controllers. It drives the pressing plate to rotate and move through a rotating telescopic cylinder, and automatically moves the upper shell It is pressed and fixed on the processing platform with the lower shell to realize automatic locking of screws.

Benefits of technology

There is no need to manually pull the buckle, and the pressing, positioning, releasing and resetting of the upper and lower housings are automatically and quickly completed, which significantly improves the operating efficiency and simplifies the equipment structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222370863U_ABST
Patent Text Reader

Abstract

The utility model discloses automatic screw locking equipment which comprises a screw locking mechanism, a machining platform, a pressing component, an X-axis driving mechanism, a Y-axis driving mechanism, a Z-axis driving mechanism, a portal frame and a controller, and the pressing component comprises a rotary telescopic air cylinder and a pressing plate. According to the automatic screw locking equipment, a product to be subjected to screw locking is placed in the concave cavity in the machining platform, and under the driving action of the rotary telescopic air cylinder, the pressing plate above the machining platform rotates by a certain angle and then moves downwards to transversely press the product to be subjected to screw locking, so that the product to be subjected to screw locking is pressed in the concave cavity; according to the screw locking mechanism, the upper shell and the lower shell of the product to be screwed can be locked together through the screws, and the pressing part can automatically and rapidly complete pressing positioning and loosening resetting of the upper shell and the lower shell of the product to be screwed. An operator does not need to pull the buckle structures one by one to fix the upper shell and the lower shell together, the structure is simple, and the operation efficiency is high.
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Description

Technical Field

[0001] The utility model relates to automatic screw locking equipment. Background Art

[0002] An automatic screw locking machine is an automated device used to lock screws. It can realize automatic screw conveying, tightening, and detection through various electric and pneumatic components. Existing automatic screw locking machines are usually designed as air-blowing structures or adsorption structures. Among them, the air-blowing locking method uses compressed air to blow the screws to the position where the electric screwdriver takes the screws, and then uses the electric screwdriver to automatically lock the screws into the product. This locking method can achieve continuous operation.

[0003] During the assembly process of some products (such as remote controls), the upper shell and the lower shell of the product need to be fixed together. During this process, it is necessary to tighten the screws to assemble the upper shell and the lower shell of the product together. The existing automatic screw locking equipment for locking the upper shell and the lower shell together needs to use some snap-fit ​​structures to fix the upper shell and the lower shell together to prevent the two from shifting relative to each other during the screw locking process and affecting the screw locking operation. Usually, some snap-fit ​​structures are installed along the periphery of the shell on a processing platform where the upper shell and the lower shell are placed. Each time the operation is performed, the operator is required to turn the snap-fit ​​structures one by one to fix the upper shell and the lower shell together, which is very time-consuming and affects the operation efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic screw locking device to solve the above technical problems.

[0005] The utility model provides an automatic screw locking device, including a screw locking mechanism, a processing platform, a pressing component, an X-axis driving mechanism, a Y-axis driving mechanism, a Z-axis driving mechanism, a gantry and a controller.

[0006] The processing platform is provided with a cavity for accommodating the screw products to be locked.

[0007] The clamping component includes a rotating telescopic cylinder and a clamping plate. The rotating telescopic cylinder drives the clamping plate to rotate and move up and down. The rotating telescopic cylinder is arranged below the processing platform. The driving shaft of the rotating telescopic cylinder passes through the processing platform and is connected to the clamping plate. The clamping plate is located above the processing platform. The clamping plate can press the screw product to be locked into the concave cavity on the processing platform.

[0008] The X-axis driving mechanism is arranged on the gantry, and the screw locking mechanism is slidably arranged on the crossbeam of the gantry. The X-axis driving mechanism drives the screw locking mechanism to move along the X direction.

[0009] The Y-axis drive mechanism drives the processing platform and the clamping components to move along the Y direction.

[0010] The Z-axis drive mechanism drives the screw locking mechanism to move along the Z direction.

[0011] The X-axis driving mechanism, the Y-axis driving mechanism, the Z-axis driving mechanism, the screw locking mechanism, and the rotating and telescopic cylinder are all electrically connected to the controller.

[0012] The automatic screw locking device of the utility model can provide support for the X-axis driving mechanism and the screw locking mechanism. The upper shell and the lower shell of the screw locking product (such as a remote control) are aligned and placed in the concave cavity on the processing platform. Under the driving action of the rotating telescopic cylinder, the pressing plate above the processing platform rotates a certain angle (such as 90 degrees) and then moves downward to press the upper shell laterally, thereby pressing the upper shell and the lower shell in the concave cavity on the processing platform, so that the upper shell and the lower shell of the screw locking product are pressed and fixed together to prevent the two from shifting relative to each other during the screw locking process. Under the coordinated action of the axis drive mechanism, the Y-axis drive mechanism, and the Z-axis drive mechanism, the screw locking mechanism can use screws to lock the upper shell and the lower shell together. After the screw locking is completed, under the driving action of the rotating telescopic cylinder, the clamping plate above the processing platform moves upward and then rotates a certain angle (such as 90 degrees) to reset. The clamping component of the utility model can automatically and quickly complete the clamping positioning and loosening and resetting of the upper shell and the lower shell of the product to be screwed. There is no need for the operator to turn the buckle structure one by one to fix the upper shell and the lower shell together. The structure is simple and the operating efficiency is high.

[0013] Preferably, the X-axis driving mechanism is a linear motor, a pneumatic cylinder or an electric cylinder, and the Z-axis driving mechanism is a linear motor, a pneumatic cylinder or an electric cylinder. Therefore, the linear motor, the pneumatic cylinder or the electric cylinder can drive the screw locking mechanism to move back and forth along the X direction, and the linear motor, the pneumatic cylinder or the electric cylinder can drive the screw locking mechanism to move up and down along the Z direction.

[0014] Preferably, the number of the processing platform, the pressing component and the Y-axis driving mechanism are all two.

[0015] One Y-axis driving mechanism drives one processing platform and one clamping component to move along the Y direction, and another Y-axis driving mechanism drives another processing platform and another clamping component to move along the Y direction.

[0016] Two processing platforms are arranged in parallel.

[0017] The pressing plate of one pressing component is used to press one housing into a cavity on one processing platform, and the pressing plate of another pressing component is used to press another housing into a cavity on another processing platform.

[0018] Therefore, the two processing platforms form two screw locking areas that do not interfere with each other. The screw locking mechanism can take turns to perform screw locking operations on the upper shell and the lower shell of the products to be screwed on the two processing platforms. When the screw locking operation of the upper shell and the lower shell on one processing platform is completed, the screw locking mechanism can immediately perform screw locking operations on the upper shell and the lower shell on the other processing platform. At this time, the operator can remove the product on the processing platform where the screw locking operation has been completed, and then place the upper shell and the lower shell of the new product to be screwed in the concave cavity on the processing platform. In the process of removing the products where the screw locking operation has been completed and placing the upper shell and the lower shell of the new product to be screwed, the operator does not need to force the screw locking mechanism to stop working, so that the screw locking mechanism can continuously perform screw locking operations on the upper shell and the lower shell, thereby greatly improving work efficiency.

[0019] Preferably, it also includes a base, and a receiving cavity with a top opening is provided on the base, and the Y-axis driving mechanism includes a motor, a driving wheel, a driven wheel, a conveyor belt, a clamping block, a sliding part and a Y-direction slide rail, and the motor, the driving wheel, the driven wheel, the conveyor belt, the clamping block and the Y-direction slide rail are all arranged in the receiving cavity, the motor drives the driving wheel to rotate, the driving wheel is connected to the driven wheel through the conveyor belt, the clamping block is clamped on the conveyor belt, the sliding part is arranged on the clamping block, the two sides of the sliding part are slid on the Y-direction slide rail, the processing platform and the rotating telescopic cylinder are both arranged on the sliding part, and the motor is electrically connected to the controller. Therefore, under the driving action of the motor, the conveyor belt transmits, the conveyor belt drives the clamping block to move linearly, the clamping block can drive the sliding part to move linearly synchronously along the Y-direction slide rail, the sliding part can drive the processing platform and the rotating telescopic cylinder to move linearly along the Y-direction on the base, and the forward and reverse rotation of the motor can realize the reciprocating movement of the processing platform and the rotating telescopic cylinder along the Y-direction on the base.

[0020] Preferably, the Y-axis driving mechanism further comprises a connecting plate and a shielding plate, a through slot is provided at the top of the sliding part, the connecting plate is arranged at the top of the sliding part, the processing platform and the pressing component are both arranged on the connecting plate, the shielding plate is accommodated in the through slot and the shielding plate can cover the opening at the top of the accommodating cavity. Therefore, the shielding plate can cover the opening at the top of the accommodating cavity on the base to prevent screws or other foreign objects from falling into the accommodating cavity, and the shielding plate accommodated in the through slot will not affect the normal reciprocating movement of the sliding part.

[0021] Preferably, the processing platform is detachably connected to the connecting plate. Therefore, according to the models of the upper shell and the lower shell of the product to be screwed, the processing platform can be removed from the connecting plate and replaced with a processing platform of a suitable model, thereby improving the versatility of the automatic screw locking device.

[0022] Preferably, two sliding blocks are provided at the bottom of the sliding part, the number of Y-direction slide rails is two, the two Y-direction slide rails are arranged in parallel, and the two sliding blocks are respectively slidably arranged on the two Y-direction slide rails. Therefore, the sliding part can move smoothly and accurately along the Y-direction on the base through the two sliding blocks, ensuring the accuracy of the operation.

[0023] Preferably, a panel is provided on the base, and the panel wall surrounds the opening at the top of the accommodating cavity. Therefore, the panel can prevent screws or other foreign objects from falling into the accommodating cavity.

[0024] Preferably, the clamping block includes a base block and a clamping block, the clamping block is provided with a groove, the conveyor belt is accommodated in the groove, the surface of the clamping block in contact with the base block is formed with serrations, the clamping block and the base block are connected by bolts, and the depth of the groove is less than the thickness of the conveyor belt. Therefore, the clamping block and the base block connected by bolts can firmly fix the conveyor belt and the clamping block together, and in the process of bolting the clamping block and the base block, the serrations on the surface of the clamping block in contact with the base block will be squeezed, and because the depth of the groove is less than the thickness of the conveyor belt, the clamping block and the base block can firmly clamp the conveyor belt, preventing the conveyor belt and the clamping block from sliding against each other and affecting the operation accuracy.

[0025] Preferably, induction switches are respectively provided at both ends of the accommodating cavity along the length direction of the Y-direction slide rail, and the induction switches are electrically connected to the controller.

[0026] When the sliding part is pressed against the induction switch, the motor stops working.

[0027] Therefore, when the sliding part moves to the induction switch pressed against one end of the accommodating cavity, the induction switch is triggered, and the induction switch sends a trigger signal to the controller. The controller controls the motor to stop working to prevent the motor from idling. When the sliding part moves to the induction switch pressed against the other end of the accommodating cavity, the induction switch is triggered, and the induction switch sends a trigger signal to the controller. The controller controls the motor to stop working to prevent the motor from idling. The setting of the induction switch can ensure that the sliding part moves back and forth accurately in the accommodating cavity. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a structural schematic diagram of an automatic screw locking device according to an embodiment of the utility model;

[0029] Figure 2 for Figure 1 The schematic diagram of the structure of the automatic screw locking device shown in the figure after the processing platform and the connecting plate are hidden;

[0030] Figure 3 for Figure 2 The schematic diagram of the structure of the automatic screw locking device after the shielding plate and the sliding part are hidden;

[0031] Figure 4 for Figure 3 The schematic diagram of the disassembled structure of the Y-axis driving mechanism, the sliding part and the connecting plate in the automatic screw locking device shown;

[0032] Figure 5 for Figure 4 The enlarged structural diagram of the Y-axis driving mechanism at A is shown;

[0033] Figure 6 for Figure 1 A side view of the automatic screw locking device is shown. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0035] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0036] See also Figures 1 to 6 The automatic screw locking device includes a screw locking mechanism 1, a processing platform 2, a clamping component 3, an X-axis driving mechanism, a Y-axis driving mechanism, a Z-axis driving mechanism 6, a base 5, a gantry 7 and a controller 8.

[0037] The Z-axis driving mechanism 6 can be a cylinder, and the Z-axis driving mechanism 6 can drive the screw locking mechanism 1 to move up and down along the Z direction; Figures 1 to 3 The screw locking mechanism 1 can screw and fix the shell (upper shell and lower shell) of the product to be screwed on the base 5; in this embodiment, the screw locking mechanism 1 can adopt the existing air blowing structure or adsorption structure of the screw locking structure, such as the automatic screw locking screw head in the announcement number CN217618962U, the Z-axis drive mechanism 6 is equivalent to the cylinder in the announcement number CN217618962U, such as the air blowing automatic screw locking structure in the announcement number CN217667713U, the Z-axis drive mechanism 6 is equivalent to the cylinder in the announcement number CN217667713U, so the structure of the screw locking mechanism 1 in this embodiment will not be repeated.

[0038] See also Figures 1 to 3The gantry 7 is installed on the base 5, the X-axis driving mechanism (not shown) is installed in the beam portion 71 of the gantry 7, the X-axis driving mechanism can adopt a linear motor, a cylinder or an electric cylinder, the Z-axis driving mechanism 6 is installed on the screw locking mechanism 1, and the screw locking mechanism 1 is slidably installed on the guide rail on the beam portion 71 of the gantry 7, the X-axis driving mechanism can drive the screw locking mechanism 1 and the Z-axis driving mechanism 6 to reciprocate along the beam portion 71 of the gantry 7 as a whole, and the direction of the beam portion 71 of the gantry 7 is the X direction.

[0039] See also Figure 3 The base 5 is provided with a receiving cavity 51 with a top opening. The receiving cavity 51 is formed by the top concave portion of the base 5 . The receiving cavity 51 is used to receive the relevant components of the Y-axis driving mechanism.

[0040] See also Figure 3 and Figure 4 The Y-axis driving mechanism includes a motor 41, a driving wheel 42, a driven wheel 43, a conveyor belt 44, a clamping block 45, a sliding portion 46, a Y-direction slide rail 47, a connecting plate 48 and a shielding plate 49, wherein the motor 41, the driving wheel 42, the driven wheel 43, the conveyor belt 44, the clamping block 45 and the Y-direction slide rail 47 are all accommodated in the accommodating cavity 51, the rotating shaft of the motor 41 is connected to the driving wheel 42, and the driving wheel 42 is connected to the driven wheel 43 through the conveyor belt 44. When the motor 41 is working, the rotating shaft of the motor 41 drives the driving wheel 42 to rotate, and the driving wheel 42 drives the driven wheel 43 to rotate synchronously through the conveyor belt 44. Under the driving action of the motor 41, the conveyor belt 44 can realize transmission.

[0041] See also Figure 3 and Figure 4 The clamping block 45 is clamped on the conveyor belt 44, and the conveyor belt 44 can drive the clamping block 45 to move linearly during transmission; specifically: Figure 5 The clamping block 45 includes a base block 451 and a clamping block 452. The clamping block 452 is formed with a groove 4521. The conveyor belt 44 is accommodated in the groove 4521. The surface of the clamping block 452 in contact with the base block 451 is formed with saw teeth 4522. The clamping block 452 and the base block 451 are fastened and connected by a plurality of bolts 4523. The depth of the groove 4521 is less than the thickness of the conveyor belt 44. The clamping block 45 can be made of an elastic material such as rubber. In this case, the conveyor belt 44 is fastened and connected by the bolts 4523. The clamping block 452 and the base block 451 can firmly fix the conveyor belt 44 and the clamping block 45 together. When the bolt 4523 connects the clamping block 452 and the base block 451, the serrations 4522 on the surface of the clamping block 452 in contact with the base block 451 will be squeezed. Moreover, since the depth of the groove 4521 is smaller than the thickness of the conveyor belt 44, the clamping block 452 and the base block 451 can firmly clamp the conveyor belt 44 to prevent the conveyor belt 44 and the clamping block 45 from slipping against each other and affecting the operation accuracy.

[0042] See also Figure 4 , a receiving groove 463 is formed at the bottom of the sliding part 46, and the top of the clamping block 45 is fixed on the inner top of the receiving groove 463. The clamping block 45 and the sliding part 46 can be connected by bolts. When the conveyor belt 44 is conveying, the conveyor belt 44 drives the clamping block 45 to move linearly, and the clamping block 45 can drive the sliding part 46 to move linearly along the Y direction on the base 1; two sliding blocks 462 are installed at the bottom of the sliding part 46, and the two sliding blocks 462 are respectively installed on both sides of the bottom of the sliding part 46. The number of Y-direction slide rails 47 in a Y-axis driving mechanism is two, and the two Y-direction slide rails 47 are arranged in parallel in the receiving cavity 51. The two sliding blocks 462 at the bottom of the sliding part 46 are respectively clamped on the two Y-direction slide rails 47, and the sliding block 462 can reciprocate along the Y-direction slide rails 47. The sliding part 46 can reciprocate along the two Y-direction slide rails 47 on the base 5 smoothly and with high precision through the two sliding blocks 462, thereby ensuring the accuracy of the operation.

[0043] See also Figure 4 The top of the sliding part 46 is formed with a through groove 461, and the connecting plate 48 is installed on the top of the sliding part 46 by bolts. The through groove 461 is located below the connecting plate 48. Figure 2 A portion of the baffle plate 49 is accommodated in the through groove 461, and a gap is left between the bottom of the connecting plate 48 and the baffle plate 49. The baffle plate 49 can cover the opening at the top of the accommodating cavity 51. The baffle plate 49 can cover the opening at the top of the accommodating cavity 51 on the base 5 to prevent screws or other foreign objects from falling into the accommodating cavity 51. Moreover, the baffle plate 49 accommodated in the through groove 461 will not affect the normal reciprocating movement of the sliding part 46.

[0044] See also Figure 1 and Figure 6 Four pillars 22 are installed at the bottom of the processing platform 2, and the bottoms of the four pillars 22 are respectively fixed at the four corners of the connecting plate 48. In this way, a space for installing the clamping component 3 can be formed between the processing platform 2 and the connecting plate 48. A cavity 21 is formed on the processing platform 2. The cavity 21 is used to accommodate the shell (upper shell and lower shell) of the screw product to be locked. The style of the cavity 21 is adapted to the model of the shell. In this embodiment, the number of the concave cavities 21 on each work 2 is two, and the two concave cavities 21 are arranged in parallel.

[0045] In this embodiment, the processing platform 2 is detachably connected to the connecting plate 48. For example, the two ends of the four pillars 22 are respectively rotated in the processing platform 2 and the connecting plate 48. In this way, according to the model of the shell of the product to be screwed, the processing platform 2 can be removed from the connecting plate 48 and replaced with a processing platform 2 of a suitable model, thereby improving the versatility of the automatic screw locking equipment.

[0046] See also Figure 1 and Figure 6 The pressing component 3 is used to press the shell (upper shell and lower shell) of the product to be screwed into the concave cavity 21 on the processing platform 2. Specifically, the pressing component 3 includes a rotating telescopic cylinder 31 and a pressing plate 32. The rotating telescopic cylinder 31 is installed on the connecting plate 48 and is located below the processing platform 2. The rotating telescopic cylinder 31 is located between the processing platform 2 and the connecting plate 48. The driving shaft 311 of the rotating telescopic cylinder 31 passes through the processing platform 2 and is connected to the pressing plate 32. The pressing plate 32 is located above the processing platform 2. The two concave cavities 21 on the processing platform 2 are respectively located on both sides of the driving shaft 311 of the rotating telescopic cylinder 31. The two ends of the pressing plate 32 can simultaneously press the shells (upper shell and lower shell) of the two products to be screwed into the two concave cavities 21 on the processing platform 2. The rotating telescopic cylinder 31 can drive the pressing plate 32 to rotate and move up and down along the Z direction through the driving shaft 311. When the automatic screw locking device of the utility model is not working, the pressing plate 32 moves along the Y direction. The upper shell and the lower shell of the shell of the product to be screwed are aligned and placed in the concave cavity 21 on the processing platform 2 under the driving action of the rotating telescopic cylinder 31. The clamping plate 32 above the processing platform 2 rotates a certain angle (such as 90 degrees) and then moves downward to press laterally on the shell, thereby pressing the shell in the concave cavity 21 on the processing platform 2, so that the upper shell and the lower shell of the shell of the product to be screwed are fixed together to prevent the two from shifting relative to each other during the screw locking process. Under the action of the X-axis driving mechanism, the Y-axis driving mechanism, and the Z-axis driving mechanism 6, the screw locking mechanism 1 can use screws to lock the upper shell and the lower shell of the product to be screwed together. After the screw locking is completed, under the driving action of the rotating telescopic cylinder 31, the clamping plate 32 above the processing platform 2 moves upward for a distance and then rotates a certain angle (such as 90 degrees) to reset.

[0047] See also Figure 1 and Figure 3 When the conveyor belt 44 is conveying, the conveyor belt 44 drives the clamping block 45 to move linearly along the Y direction, the clamping block 45 drives the sliding part 46 to move linearly along the Y direction, and the sliding part 46 drives the processing platform 2 and the clamping component 3 to move linearly along the Y direction through the connecting plate 48.

[0048] In other embodiments, the number of concave cavities 21 on each workpiece 2 may be four, and the four concave cavities 21 are arranged in a 2x2 manner. In this way, two clamping components 3 are installed on each processing platform 2, and the two ends of the clamping plate 32 in one clamping component 3 can press the shells (upper shell and lower shell) of two products to be screwed into the two concave cavities 21 on the processing platform 2 respectively, and the two ends of the clamping plate 32 in the other clamping component 3 can press the shells (upper shell and lower shell) of the other two products to be screwed into the other two concave cavities 21 on the processing platform 2 respectively.

[0049] See also Figure 1 In this embodiment, the number of the accommodating cavities 51 on the processing platform 2, the clamping component 3, the Y-axis driving mechanism, and the base 5 are all two. One accommodating cavity 51 is used to accommodate the relevant components of one Y-axis driving mechanism, and the other accommodating cavity 51 is used to accommodate the relevant components of another Y-axis driving mechanism. One Y-axis driving mechanism drives one processing platform 2 and a clamping component 3 to make linear reciprocating movements along the Y direction, and the other Y-axis driving mechanism drives another processing platform 2 and another clamping component 3 to make linear reciprocating movements along the Y direction. The two processing platforms 2 are arranged in parallel. The clamping plate 32 of the clamping component 3 on one processing platform 2 can press the shells (upper shell and lower shell) of the two screw products to be locked into the two concave cavities 21 on the processing platform 2, and the clamping plate 32 of the clamping component 3 on the other processing platform 2 can press the shells (upper shell and lower shell) of the two screw products to be locked In the two concave cavities 21 on the processing platform 2; in this way, the two processing platforms 2 form two screw locking areas that do not interfere with each other, and the screw locking mechanism 1 can take turns to perform screw locking operations on the upper shells and the lower shells on the two processing platforms 2. When the screw locking operations on the upper shells and the lower shells on one processing platform 2 are completed, the screw locking mechanism 1 can immediately perform screw locking operations on the upper shells and the lower shells on the other processing platform 2. At this time, the operator can remove the product on the processing platform 2 that has completed the screw locking operation, and then place the new product to be screwed in the concave cavity 21 on the processing platform 2. In the process of removing the product that has completed the screw locking operation and placing the upper shell and the lower shell of the new product to be screwed, the operator does not need to force the screw locking mechanism 1 to stop working, so that the screw locking mechanism 1 can continuously perform screw locking operations on the upper shell and the lower shell, greatly improving work efficiency. In other embodiments, the number of accommodating cavities 51 on the processing platform 2, the clamping component 3, the Y-axis drive mechanism, and the base 5 can be adjusted according to the size of the base 5 and the processing requirements to ensure that a Y-axis drive mechanism drives a processing platform 2 and a clamping component 3 to move back and forth in a straight line along the Y direction.

[0050] See also Figures 1 to 3Two enclosures 52 are installed on the base 5, one enclosure 52 is surrounded by a wall around the opening at the top of one accommodating cavity 51, and the other enclosure 52 is surrounded by a wall around the opening at the top of another accommodating cavity 51. The enclosure 52 can prevent screws or other foreign objects from falling into the accommodating cavity 51.

[0051] See also Figure 3 , each accommodating cavity 51 is respectively installed with a sensing switch 511 at both ends along the length direction of the Y-direction slide rail 47. The sensing switch 511 can be a proximity switch or a micro switch. When the sliding portion 46 reciprocates along the Y-direction slide rail 47, when the sliding portion 46 moves to press against the sensing switch 511 at one end of the accommodating cavity 51, the motor 41 stops working to prevent the motor 41 from idling. When the sliding portion 46 moves to press against the sensing switch 511 at the other end of the accommodating cavity 51, the motor 41 stops working to prevent the motor 41 from idling. The setting of the sensing switch 511 can ensure that the sliding portion 46 moves back and forth in the accommodating cavity 51 accurately.

[0052] The X-axis driving mechanism, the motor 41, the Z-axis driving mechanism 6, the screw locking mechanism 1, the rotating and telescopic cylinder 31, and the induction switch 511 are all connected to the controller 8 through a harness. The controller 8 is installed on the base 5. The controller 8 can be a microcontroller or a single-chip microcomputer. The controller 8 can control the screw locking mechanism 1, the rotating and telescopic cylinder 31, the X-axis driving mechanism, the motor 41, and the Z-axis driving mechanism 6 to work together; when the sliding portion 46 moves to the induction switch 511 pressed against one end of the accommodating chamber 51, the induction switch 511 is triggered, and the induction switch 511 sends a trigger signal to the controller 8. The controller 8 controls the motor 41 to stop working to prevent the motor 41 from idling. When the sliding portion 46 moves to the induction switch 511 pressed against the other end of the accommodating chamber 51, the induction switch 511 is triggered, and the induction switch 511 sends a trigger signal to the controller 8. The controller 8 controls the motor 41 to stop working to prevent the motor 41 from idling. The setting of the induction switch 511 can ensure that the sliding portion 46 moves back and forth accurately in the accommodating chamber 51.

[0053] See also Figure 1The automatic screw locking device of the utility model can align the upper shells and lower shells of four products to be screwed (such as remote controls) and place them in the four concave cavities 21 on the two processing platforms 2 respectively. Under the driving action of the rotating telescopic cylinder 31 of the pressing component 3, the pressing plate 32 above the processing platform 2 rotates 90 degrees and then moves downward for a distance to press laterally on the shells of the two products to be screwed, thereby pressing the shells into the concave cavities 21 on the processing platform 2, so that the upper shell and the lower shell of the shell are fixed together to prevent the two from shifting relative to each other during the screw locking process. Under the action of the X-axis driving mechanism, the Y-axis driving mechanism, and the Z-axis driving mechanism 6, the screw locking mechanism 1 can use screws to lock the upper shell and the lower shell of the product to be screwed together. After the screw locking is completed, under the driving action of the rotating telescopic cylinder 31, the pressing plate 32 above the processing platform 2 moves upward for a distance and then rotates 90 degrees to reset ( Figure 1 The state shown in the figure), the clamping component 3 of the utility model can automatically and quickly complete the clamping positioning and loosening and resetting of the shell of the product to be screwed, has a simple structure and high working efficiency. In addition, the two processing platforms 2 can form two screw locking areas that do not interfere with each other. The screw locking mechanism 1 can take turns to lock the upper shell and the lower shell on the two processing platforms 2. When the screw locking operation of the upper shell and the lower shell on one processing platform 2 is completed, the screw locking mechanism 1 can immediately lock the upper shell and the lower shell on the other processing platform 2. At this time, the operator can remove the product on the processing platform 2 that has completed the screw locking operation, and then place the upper shell and the lower shell of the new product to be screwed in the concave cavity 21 on the processing platform 2. In the process of removing the product that has completed the screw locking operation and placing the upper shell and the lower shell of the new product to be screwed, the operator does not need to force the screw locking mechanism 1 to stop working, so that the screw locking mechanism 1 can continuously lock the upper shell and the lower shell, thereby greatly improving the working efficiency.

[0054] The above are only some embodiments of the present invention, which are intended to illustrate the technical means of the present invention, but not to limit the technical scope of the present invention. Those skilled in the art can make obvious improvements to the present invention in combination with existing common knowledge, which all fall within the protection scope of the present invention.

Claims

1. Automatic screw locking equipment, characterized in that: It includes a screw locking mechanism, a processing platform, a clamping component, an X-axis drive mechanism, a Y-axis drive mechanism, a Z-axis drive mechanism, a gantry and a controller. The processing platform is provided with a cavity for accommodating the screw product to be screwed. The clamping component includes a rotating telescopic cylinder and a clamping plate. The rotating telescopic cylinder drives the clamping plate to rotate and move up and down. The rotating telescopic cylinder is arranged below the processing platform. The driving shaft of the rotating telescopic cylinder passes through the processing platform and is connected to the clamping plate. The clamping plate is located above the processing platform. The clamping plate can press the screw product to be locked into the concave cavity on the processing platform. The X-axis driving mechanism is arranged on the gantry, and the screw locking mechanism is slidably arranged on the crossbeam of the gantry. The X-axis driving mechanism drives the screw locking mechanism to move along the X direction. The Y-axis driving mechanism drives the processing platform and the pressing component to move along the Y direction. The Z-axis driving mechanism drives the screw locking mechanism to move along the Z direction. The X-axis driving mechanism, the Y-axis driving mechanism, the Z-axis driving mechanism, the screw locking mechanism, and the rotating and telescopic cylinder are all electrically connected to the controller.

2. The automatic screw locking device according to claim 1, characterized in that: The X-axis driving mechanism is a linear motor, a pneumatic cylinder or an electric cylinder, and the Z-axis driving mechanism is a linear motor, a pneumatic cylinder or an electric cylinder.

3. The automatic screw locking device according to claim 1, characterized in that: The number of the processing platform, the clamping component and the Y-axis driving mechanism are all two, One Y-axis driving mechanism drives one processing platform and one clamping component to move along the Y direction, and another Y-axis driving mechanism drives another processing platform and another clamping component to move along the Y direction. Two processing platforms are arranged in parallel. The pressing plate of one pressing component is used to press one housing into a cavity on one processing platform, and the pressing plate of another pressing component is used to press another housing into a cavity on another processing platform.

4. The automatic screw locking device according to any one of claims 1 to 3, characterized in that: It also includes a base, which is provided with a accommodating cavity with a top opening, and the Y-axis driving mechanism includes a motor, a driving wheel, a driven wheel, a conveyor belt, a clamping block, a sliding part and a Y-direction slide rail. The motor, the driving wheel, the driven wheel, the conveyor belt, the clamping block and the Y-direction slide rail are all arranged in the accommodating cavity, the motor drives the driving wheel to rotate, the driving wheel is connected to the driven wheel through the conveyor belt, the clamping block is clamped on the conveyor belt, the sliding part is arranged on the clamping block, both sides of the sliding part are slid on the Y-direction slide rail, the processing platform and the rotating and telescopic cylinder are both arranged on the sliding part, and the motor is electrically connected to the controller.

5. The automatic screw locking device according to claim 4, characterized in that: The Y-axis driving mechanism also includes a connecting plate and a shielding plate. A through groove is provided on the top of the sliding part. The connecting plate is arranged on the top of the sliding part. The processing platform and the rotating telescopic cylinder are both arranged on the connecting plate. The shielding plate is accommodated in the through groove and the shielding plate can cover the opening at the top of the accommodating cavity.

6. The automatic screw locking device according to claim 5, characterized in that: The processing platform is detachably connected to the connecting plate.

7. The automatic screw locking device according to claim 4, characterized in that: Two sliding blocks are arranged at the bottom of the sliding part, the number of the Y-direction slide rails is two, the two Y-direction slide rails are arranged in parallel, and the two sliding blocks are slidably arranged on the two Y-direction slide rails respectively.

8. The automatic screw locking device according to claim 4, characterized in that: The base is provided with a surrounding plate, and the surrounding wall of the surrounding plate is around the opening at the top of the accommodating cavity.

9. The automatic screw locking device according to claim 4, characterized in that: The clamping block includes a base block and a clamping block. The clamping block is provided with a groove, and the conveyor belt is accommodated in the groove. The surface of the clamping block in contact with the base block is formed with serrations. The clamping block and the base block are connected by bolts, and the depth of the groove is less than the thickness of the conveyor belt.

10. The automatic screw locking device according to claim 4, characterized in that: The two ends of the accommodating cavity along the length direction of the Y-direction slide rail are respectively provided with induction switches, which are electrically connected to the controller. When the sliding part is pressed against the induction switch, the motor stops working.

Citation Information

Patent Citations

  • Screw machine head capable of automatically locking screws

    CN217618962U

  • Blowing type automatic screw locking mechanism

    CN217667713U