Welding and polishing all-in-one machine
By designing an all-in-one welding and polishing machine that integrates welding and polishing functions, it solves the problem that traditional welding devices require additional polishing, improves work efficiency and ensures environmental cleanliness.
Patent Information
- Application Number
- CN202420816640.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-19
AI Technical Summary
Traditional welding devices only have a single welding function, which leads to additional polishing and processing after welding of auto parts, which increases the working time and strength of staff and reduces work efficiency.
An all-in-one welding and polishing machine is designed, which integrates welding and polishing functions through the combination of welding machine, slide rail, polishing tube, support rod and servo motor, so that automobile parts can be polished directly after welding.
It realizes the integration of welding and polishing functions, reduces the work intensity of staff, improves work efficiency, and ensures the cleanliness of the environment during the polishing process through the cooperation of fans, filters and air ducts.
Smart Images

Figure CN222370890U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a welding and polishing integrated machine. Background Art
[0002] Welding, also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. Polishing refers to the use of mechanical, chemical or electrochemical effects to reduce the surface roughness of the workpiece to obtain a bright and smooth surface. It is a modification of the workpiece surface using polishing tools and abrasive particles or other polishing media.
[0003] When welding automobile parts, a welding device is needed that integrates the polishing function and the welding function. The welding and polishing machine can directly perform polishing processing after welding the automobile parts, thereby completing the processing of the automobile parts.
[0004] Traditional welding equipment only has a single welding function during processing. After the automobile parts are welded, the workers need to polish the automobile parts again, which increases the working time and work intensity of the workers and further reduces their work efficiency. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides an all-in-one welding and polishing machine, which solves the problem that traditional welding devices have only a single welding function during processing. After the welding of automobile parts is completed, the workers need to polish the automobile parts again, which increases the working time and work intensity of the workers and further reduces the work efficiency of the workers.
[0006] To achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a welding and polishing integrated machine comprises a first cross plate, the bottom four corners of the first cross plate are fixedly connected to the first sleeve, the bottom of the first cross plate is fixedly connected to the first slide rail, the outer wall of the first slide rail is slidably connected to the first slider, the bottom of the first slider is fixedly connected to the welding machine, the outer wall of the first slide rail is slidably connected to the second slider on the side away from the first slider, the bottom of the second slider is fixedly connected to the second sleeve, the inner wall of the second sleeve is plugged with a first support rod, the bottom of the first support rod is fixedly connected to the polishing tube, the inner walls of the four first sleeves are plugged with the second support rod, the bottoms of the four second support rods are fixedly connected to the second cross plate, the top of the second cross plate is fixedly connected to the second slide rail, the outer wall of the second slide rail is slidably connected to the third slide rail, the tops of the two third slide rails are fixedly connected to the second fixed plate, the inner walls of the two second fixed plates are rotatably connected to the clamp through bearings, and the clamp on the side away from the polishing tube is fixedly connected to the second servo motor.
[0007] Preferably, a first servo motor fixedly connected to the outer wall of the first sleeve on the side away from the second slider is provided below the first horizontal plate, and a threaded rod is fixedly connected to the output end of the first servo motor, and the outer wall of the threaded rod is threadedly connected to the welding machine and the inner wall of the second sleeve in turn, and the end of the threaded rod is rotatably connected to the inner wall of the first sleeve on the side away from the first servo motor through a bearing.
[0008] Preferably, a spring is sleeved on the outer wall of the first support rod, and the top and bottom of the spring are respectively pressed against the outer walls of the second sleeve and the polishing tube.
[0009] Preferably, the tops of the four second support rods are fixedly connected with electric push rods, and the output ends of the four electric push rods are respectively fixedly connected to the tops of the inner walls of the four first sleeves.
[0010] Preferably, both ends of the top of the second horizontal plate are fixedly connected to the first fixing plates, the inner walls of the two first fixing plates are connected to studs through bearings, and the outer walls of the studs are respectively connected to the inner walls of the two second fixing plates with threads on both sides.
[0011] Preferably, the outer wall of the second sleeve is fixedly connected to a box body, the bottom of the inner wall of the box body is fixedly connected to a fan, the output end of the fan passes through a side of the box body close to the first servo motor, the inner wall of the box body is fixedly connected to a filter screen, and an air duct passing through the top of the box body is provided below the first horizontal plate, and the other end of the air duct extends to the bottom of the box body. Beneficial Effects
[0012] The utility model provides a welding and polishing integrated machine. It has the following beneficial effects: the welding and polishing integrated machine integrates the polishing function and the welding function through the cooperation of the welding machine, the first slide rail, the polishing tube, the first support rod, the second sleeve and the first slide block, so that the automobile parts can be directly polished after the welding process, thereby reducing the work intensity of the staff and improving the work efficiency of the staff.
[0013] Through the cooperation of the fan, filter, air duct and box, the dust and impurities generated during the polishing process of automobile parts are removed and filtered, thereby ensuring the cleanliness of the environment during the processing of automobile parts and further improving the work efficiency of the welding and polishing machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 for Figure 1 A cross-sectional view of
[0016] Figure 3 for Figure 2 A schematic diagram of the structure of the second sleeve, the box body and the filter screen;
[0017] Figure 4 for Figure 2 Schematic diagram of the structure of the middle fixture, the second servo motor and the stud.
[0018] In the figure: 1, threaded rod, 2, first slider, 3, box, 4, first servo motor, 5, air guide tube, 6, second slider, 7, first slide rail, 8, first support rod, 9, second sleeve, 10, electric push rod, 11, first sleeve, 12, spring, 13, clamp, 14, second fixed plate, 15, first fixed plate, 16, second cross plate, 17, polishing tube, 18, fan, 19, second slide rail, 20, third slider, 21, stud, 22, second servo motor, 23, first cross plate, 24, welding machine, 25, second support rod, 26, filter. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process.
[0021] Traditional welding devices only have a single welding function during processing. After the auto parts are welded, the workers need to polish the auto parts again, which increases the working time and work intensity of the workers and further reduces their work efficiency.
[0022] In view of this, the utility model provides a welding and polishing all-in-one machine. Through the cooperation of a welding machine, a first slide rail, a polishing tube, a first support rod, a second sleeve and a first slider, the welding and polishing all-in-one machine integrates the polishing function and the welding function, so that automobile parts can be directly polished after the welding process, thereby reducing the work intensity of the staff and improving the work efficiency of the staff.
[0023] Embodiment 1: Figure 1 , 2 , 3 and 4 show that a welding and polishing machine comprises a first transverse plate 23, the four bottom corners of the first transverse plate 23 are fixedly connected with a first sleeve 11, the bottom of the first transverse plate 23 is fixedly connected with a first slide rail 7, the outer wall of the first slide rail 7 is slidably connected with a first slider 2, the bottom of the first slider 2 is fixedly connected with a welder 24, the first slider 2 can drive the welder 24 to slide along the outer wall of the first slide rail 7 to adjust the position of the welder 24, a second slider 6 is slidably connected along the side of the outer wall of the first slide rail 7 away from the first slider 2, the bottom of the second slider 6 is fixedly connected with a second sleeve 9, the inner wall of the second sleeve 9 is plugged with a first support rod 8, the bottom of the first support rod 8 is fixedly connected with a polishing tube 17, the second slider 6 can drive the second sleeve 9 to move along the outer wall of the first slide rail 7, thereby driving the first support rod 8 to move, and further adjusting the position of the polishing tube 17, At the same time, the first support rod 8 can drive the polishing tube 17 to move along the inner wall of the second sleeve 9, thereby adjusting the height of the polishing tube 17 when working. The inner walls of the four first sleeves 11 are all plugged with second support rods 25, and the bottoms of the four second support rods 25 are fixedly connected with the second cross plate 16, and the top of the second cross plate 16 is fixedly connected with the second slide rail 19. The outer walls of the second slide rail 19 are slidably connected with third sliders 20 on both sides, and the tops of the two third sliders 20 are fixedly connected with the second fixed plate 14. The inner walls of the two second fixed plates 14 are rotatably connected with the clamps 13 through bearings. The clamp 13 on the side away from the polishing tube 17 is fixedly connected with the second servo motor 22. The model of the second servo motor 22 is: SM80-D601930. The third slider 20 can drive the second fixed plate 14 to move along the second slide rail 19 to further adjust the position of the clamp 13.
[0024] In the specific implementation process, it is worth pointing out that the first slider 2 can drive the welder 24 to slide along the outer wall of the first slide rail 7 to adjust the position of the welder 24, the second slider 6 can drive the second sleeve 9 to move along the outer wall of the first slide rail 7, thereby driving the first support rod 8 to move, and further adjusting the position of the polishing tube 17. At the same time, the first support rod 8 can drive the polishing tube 17 to move along the inner wall of the second sleeve 9, thereby adjusting the height of the polishing tube 17 during operation, and the third slider 20 can drive the second fixing plate 14 to move along the second slide rail 19, and further adjust the position of the clamp 13.
[0025] Furthermore, a first servo motor 4 is provided below the first horizontal plate 23 and is fixedly connected to the outer wall of the first sleeve 11 on the side away from the second slider 6. The model of the first servo motor 4 is: ECMA-E11320RS. A threaded rod 1 is fixedly connected to the output end of the first servo motor 4. The outer wall of the threaded rod 1 is threadedly connected to the welding machine 24 and the inner wall of the second sleeve 9 in sequence. The end of the threaded rod 1 is rotatably connected to the inner wall of the first sleeve 11 on the side away from the first servo motor 4 through a bearing.
[0026] In the specific implementation process, it is worth pointing out that the staff turns on the power of the first servo motor 4. At this time, the first servo motor 4 drives the threaded rod 1 to rotate, thereby driving the welder 24 and the polishing tube 17 to move along the outer wall of the threaded rod 1, and then drives the first slider 2 and the second slider 6 to slide along the outer wall of the first slide rail 7, and further controls and adjusts the position of the welder 24 and the polishing tube 17, so that the welding and polishing process can proceed smoothly;
[0027] Furthermore, a spring 12 is sleeved on the outer wall of the first support rod 8, and the top and bottom of the spring 12 are respectively pressed against the outer walls of the second sleeve 9 and the polishing tube 17;
[0028] In the specific implementation process, it is worth pointing out that during the polishing operation, the spring 12 always applies a downward force to the polishing tube 17, so that the polishing tube 17 and the workpiece are always in a tight state, thereby ensuring the polishing quality;
[0029] Furthermore, the tops of the four second support rods 25 are fixedly connected with electric push rods 10, the model of the electric push rods 10 is: TG-700, and the output ends of the four electric push rods 10 are respectively fixedly connected to the tops of the inner walls of the four first sleeves 11;
[0030] In the specific implementation process, it is worth pointing out that when the staff turns on the external power supply of the four electric push rods 10, the four electric push rods 10 can drive the four first sleeves 11 to move along the outer walls of the four second support rods 25, thereby adjusting the height of the first horizontal plate 23, and further controlling and adjusting the position of the welding machine 24;
[0031] Furthermore, both ends of the top of the second horizontal plate 16 are fixedly connected to the first fixing plates 15, the inner walls of the two first fixing plates 15 are connected to studs 21 through bearings, and the outer walls of the studs 21 are respectively connected to the inner walls of the two second fixing plates 14 by threads on both sides;
[0032] In the specific implementation process, it is worth pointing out that when the staff rotates the stud 21, the two first fixing plates 15 move along the outer wall of the stud 21, thereby driving the two third sliders 20 to move along the outer wall of the second slide rail 19, and further adjusting the positions of the two clamps 13;
[0033] Specifically, when using this welding and polishing machine, the staff manually installs the automobile parts in the two clamps 13 and fixes the automobile parts with the bolts of the two clamps 13. At this time, the staff controls the studs 21 to drive the two first fixing plates 15 to move along the outer walls of the studs 21, and then drives the two third sliders 20 to move along the outer walls of the second slide rails 19, and further adjusts the workpieces fixed by the two clamps 13 to reach a working position suitable for welding. At this time, the staff turns on the external power supply of the four electric push rods 10, thereby driving the four first sleeves 11 to move along the outer walls of the four second support rods 25, and then adjusts the height of the first cross plate 23, and further adjusts the height of the welding machine 24 and the polishing tube 17. At the same time, the staff turns on the power supply of the first servo motor 4, thereby driving The threaded rod 1 rotates, thereby driving the welding machine 24 and the polishing tube 17 to move along the outer wall of the threaded rod 1, and then driving the first slider 2 and the second slider 6 to slide along the outer wall of the first slide rail 7. When the welding machine 24 and the polishing tube 17 reach the optimal working position, the staff turns on the power of the welding machine 24 to perform welding processing on the automobile parts. When the welding operation on the automobile parts is completed, the power of the welding machine 24 is turned off. At this time, the staff controls the stud 21 to adjust the workpieces fixed by the two clamps 13 to reach a working position suitable for polishing. At this time, the staff turns on the power of the polishing tube 17 to polish the automobile parts. When the workpiece is being polished, the spring 12 always applies downward force to the polishing tube 17, so that the polishing tube 17 and the workpiece are always in a tight state, thereby ensuring the polishing quality.
[0034] Embodiment 2: By Figure 1 , 2As can be seen from Figure 3, the outer wall of the second sleeve 9 is fixedly connected to the box body 3, and the bottom of the inner wall of the box body 3 is fixedly connected to the fan 18. The model of the fan 18 is: YNF-200-2T. The output end of the fan 18 passes through the side of the box body 3 close to the first servo motor 4. The inner wall of the box body 3 is fixedly connected to the filter 26. The mesh number of the filter 26 is not specifically limited, and it can meet the use requirements. An air guide 5 that passes through the top of the box body 3 is provided below the first horizontal plate 23, and the other end of the air guide 5 extends to the bottom of the box body 3;
[0035] In the specific implementation process, it is worth pointing out that when the automobile parts are being polished, the fan 18 draws out the air inside the box 3, and the air pressure inside the box 3 is reduced. Due to the negative pressure, the air duct 5 can suck the impurities into the box 3;
[0036] Specifically, on the basis of the above-mentioned embodiment 1, when the workpiece is being polished, the fan 18 draws out the air inside the box 3. At this time, the air pressure inside the box 3 decreases. Subsequently, impurities follow the air through the air duct 5 into the interior of the box 3, and are then filtered through the filter 26. The air is discharged from the interior of the box 3 through the fan 18, and the impurity collection operation is completed.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0038] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0039] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding and polishing machine, comprising a first horizontal plate (23), characterized in that: The first sleeves (11) are fixedly connected to the four corners of the bottom of the first transverse plate (23); the first slide rail (7) is fixedly connected to the bottom of the first transverse plate (23); the first slide rail (7) is slidably connected to the outer wall of the first slide rail (7); the bottom of the first slide rail (2) is fixedly connected to a welding machine (24); the outer wall of the first slide rail (7) is slidably connected to a second slide rail (6) on a side away from the first slide rail (2); the bottom of the second slide rail (6) is fixedly connected to a second sleeve (9); the inner wall of the second sleeve (9) is plugged with a first support rod (8); the bottom of the first support rod (8) is fixedly connected to a polishing tube (17). The inner walls of the four first sleeves (11) are all plugged with second support rods (25), the bottoms of the four second support rods (25) are fixedly connected to a second transverse plate (16), the top of the second transverse plate (16) is fixedly connected to a second slide rail (19), both sides of the outer walls of the second slide rail (19) are slidably connected to third sliders (20), the tops of the two third sliders (20) are fixedly connected to a second fixed plate (14), the inner walls of the two second fixed plates (14) are rotatably connected to a clamp (13) via a bearing, and the clamp (13) on the side away from the polishing tube (17) is fixedly connected to a second servo motor (22).
2. The welding and polishing integrated machine according to claim 1, characterized in that: A first servo motor (4) is provided below the first horizontal plate (23) and is fixedly connected to the outer wall of the first sleeve (11) on the side away from the second slider (6); a threaded rod (1) is fixedly connected to the output end of the first servo motor (4); the outer wall of the threaded rod (1) is threadedly connected to the welding machine (24) and the inner wall of the second sleeve (9) in sequence; and the end of the threaded rod (1) is rotatably connected to the inner wall of the first sleeve (11) on the side away from the first servo motor (4) via a bearing.
3. The welding and polishing integrated machine according to claim 1, characterized in that: A spring (12) is sleeved on the outer wall of the first support rod (8), and the top and bottom of the spring (12) are respectively tightly pressed against the outer walls of the second sleeve (9) and the polishing tube (17).
4. The welding and polishing integrated machine according to claim 1, characterized in that: The tops of the four second support rods (25) are all fixedly connected to electric push rods (10), and the output ends of the four electric push rods (10) are respectively fixedly connected to the tops of the inner walls of the four first sleeves (11).
5. The welding and polishing integrated machine according to claim 1, characterized in that: The top ends of the second horizontal plate (16) are fixedly connected to the first fixing plates (15), the inner walls of the two first fixing plates (15) are connected to studs (21) via bearings, and the outer walls of the studs (21) are respectively connected to the inner walls of the two second fixing plates (14) by threads on both sides.
6. The welding and polishing integrated machine according to claim 1, characterized in that: The outer wall of the second sleeve (9) is fixedly connected to the box body (3), the bottom of the inner wall of the box body (3) is fixedly connected to a fan (18), the output end of the fan (18) passes through a side of the box body (3) close to the first servo motor (4), the inner wall of the box body (3) is fixedly connected to a filter screen (26), and an air guide pipe (5) passing through the top of the box body (3) is provided below the first horizontal plate (23), and the other end of the air guide pipe (5) extends to the bottom of the box body (3).