Bidirectional shunting conveying device and production system

By using a two-way shunt conveying device on the glass tube production line, and using the rotating part and driving device of the leveling mechanism to control the movement direction of the double bottles, the problem of stacking of odd-numbered double bottles is solved, and more efficient transportation and more efficient delivery are achieved. Good product quality.

CN222373710UInactive Publication Date: 2025-01-21东旭药玻(北京)科技有限公司 +2
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Patent Information

Application Number
CN202420972189.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the double-coil produced by the glass tube is odd, it may cause piles of materials on one side of the next process.

Method used

A bidirectional split conveying device is provided, which includes two conveying mechanisms and a leveling mechanism that move in opposite directions to each other. The leveling mechanism includes a rotating part and a first driving device. The rotating part is arranged between the two conveying mechanisms. It can be in contact with or not in contact with the surface of any conveyor belt, and can realize synchronous or active rotation through the driving device to control the double bottles. direction of movement.

Benefits of technology

Through this device, it can effectively avoid the accumulation of double bottles during the transportation process, improve the overall transportation efficiency and product quality, and ensure that double bottles are evenly processed during the two-way transportation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bidirectional shunting conveying device and a production system, and relates to the technical field of glass tube production. The bidirectional shunting conveying device comprises two conveying mechanisms which move in opposite directions, the two conveying mechanisms are arranged in a spaced mode in the first direction, and each conveying mechanism is provided with a conveying belt used for bearing and conveying duplex bottles; the wire uniformizing mechanism comprises a rotating part and a first driving device, the rotating part is arranged between the two conveying mechanisms, and the working face of the rotating part is horizontally aligned with the conveying face, used for bearing the duplex bottles, of the conveying belt; the working surface of the rotating part can be in contact with the surface of any conveying belt or is not in contact with the surfaces of the two conveying belts; wherein in the state that the rotating part is in contact with the surface of the conveying belt, the rotating part can be driven by the running of the conveying belt to rotate synchronously, and in the state that the rotating part is not in contact with the surfaces of the conveying belts on the two sides, the rotating part can be driven by the first driving device to rotate.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of glass tube production, and in particular to a bidirectional split flow conveying device and a production system. Background Art

[0002] An ampoule is a sealed vial specially designed for storing injectable drugs, vaccines, serums and other liquids. It is made of fusible and sealable hard glass to ensure that the contents remain sterile and free from external contamination during transportation and storage.

[0003] In order to improve the production efficiency of ampoules, the existing patent CN209684620U provides a double-bottle bidirectional shunt conveying device for a horizontal ampoule production line, such as Figure 1 As shown, it includes two belt conveyors 100, two diversion baffles 200, two feed troughs 300, two conveyor wheels 400 and a drive mechanism 500. The ampoule production line can make a number of double bottles formed by melting and bidirectional diversion and then be transported to two next processes respectively, thereby improving the working efficiency of the entire assembly line, and at the same time preventing the problem of stacking due to the low processing efficiency of the next process after the double bottles are formed. For an even number of double bottles, the system can automatically distribute them evenly to the belt conveyors on both sides. If there are an odd number of double bottles, the middle one will be allowed to fall into the area between the two conveyors, and then according to which side of the belt conveyor 100 the double bottle falls on, it will be transported to that side for subsequent transportation. However, although the processing time of the next two processes is the same, due to the randomness of the distribution of double bottles, it is still possible that too many double bottles are piled up on the belt conveyor 100 on one side, that is, there is a problem of stacking.

[0004] Therefore, a bidirectional flow splitting and conveying device is needed to at least solve the above problems. Utility Model Content

[0005] A technical problem to be solved by the present disclosure is: how to solve the problem that when the double bottles produced by the glass tube are an odd number, it may cause material piling on one side of the next process.

[0006] To solve the above technical problems, the embodiment of the present disclosure provides a bidirectional diversion conveying device, comprising: two conveying mechanisms moving in opposite directions to each other, the two conveying mechanisms are arranged at intervals along a first direction, each conveying mechanism has a conveyor belt for carrying and conveying double bottles; and a wire-leveling mechanism, the wire-leveling mechanism comprises a rotating part and a first driving device, the rotating part is arranged between the two conveying mechanisms, the working surface of the rotating part is horizontally aligned with the conveying surface on the conveyor belt for carrying double bottles, and the working surface of the rotating part can be arranged in contact with any one of the conveyor belt surfaces or in non-contact with both conveyor belt surfaces; wherein, when the rotating part is in contact with the conveyor belt surface, the rotating part can rotate synchronously driven by the conveyor belt operation, and when the rotating part is in non-contact with the conveyor belt surfaces on both sides, the rotating part can rotate driven by the first driving device.

[0007] In some embodiments, the rotating part is a roller structure, and the axis of the roller is parallel to the conveying surface.

[0008] In some embodiments, the bidirectional diversion conveying device further includes: a bracket, the bracket is used to support two conveying mechanisms, the rotating part is rotatably connected to the bracket, and the rotating part can move along a first direction to contact any one of the two conveyor belts.

[0009] In some embodiments, the wire evenly distributing mechanism further includes a first rotating shaft and a connecting member, the first rotating shaft is arranged along the second direction and is rotatably connected to the bracket, the connecting member includes a first end and a second end opposite to each other, the first end is fixedly connected to the first rotating shaft, and the second end is rotatably connected to the rotating part; wherein the second direction is perpendicular to the first direction and parallel to the conveying surface.

[0010] In some embodiments, the wire evenly distributing mechanism further includes a second driving device, and a driving end of the second driving device is fixedly connected to the first rotating shaft to drive the first rotating shaft to rotate relative to the bracket.

[0011] In some embodiments, the wire evenly distributing mechanism further includes a second rotating shaft, which is arranged parallel to the first rotating shaft, and the rotating part is rotatably connected to the second end through the second rotating shaft; the driving end of the first driving device is connected to the second rotating shaft to drive the rotating part to rotate around the second rotating shaft as the axis.

[0012] In some embodiments, the bidirectional diversion conveying device also includes: a counting sensor, which is provided at the conveying end of the two conveying mechanisms, and the counting sensor is used to count the number of double bottles passing by; a control device, which is respectively communicated with the counting sensor and the second drive device, and the control device controls the start and stop of the second drive device according to the quantity information of the counting sensor.

[0013] In some embodiments, the second driving device is a stepper motor.

[0014] In some embodiments, the control device is electrically connected to the first driving device, and the control device controls the forward or reverse rotation of the first driving device according to the quantity information of the counting sensor.

[0015] The disclosed embodiment also provides a production system, including the above-mentioned bidirectional diversion and conveying device.

[0016] Through the above technical scheme, the bidirectional diversion conveying device provided by the present invention can orderly divert multiple groups of double bottles to two opposite directions by setting up conveying mechanisms that move in opposite directions. By setting a wire-leveling mechanism between the two conveying mechanisms, and the working surface of the rotating part of the wire-leveling mechanism is horizontally aligned with the conveying surface of the conveyor belt, when the number of double bottles is an odd number and a double bottle falls between the two conveyor belts, the working surface can stably carry and convey the double bottles; when the working surface of the rotating part contacts the surface of the conveyor belt on either side, the rotating part can utilize the friction force generated by the operation of the conveyor belt to achieve synchronous rotation in the opposite direction to the contacted conveyor belt, thereby guiding the movement direction of the double bottles, and avoiding the accumulation of double bottles downstream of the single-sided conveying mechanism; when the rotating part has no contact with the surfaces of the conveyor belts on both sides, the rotating part is independently driven by the first driving device, so that it can actively rotate, and can also effectively control the movement direction of the double bottles falling thereon. Therefore, no matter whether the rotating part is in contact or non-contact with the conveyor belt, the movement direction of the double bottle can be controlled by rotation, ensuring that the double bottle is effectively evenly processed during the two-way conveying process, avoiding accumulation, and improving the overall conveying efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 It is a structural schematic diagram of a double-bottle bidirectional flow-dividing conveying device used in a horizontal ampoule production line in the prior art;

[0019] Figure 2 It is a structural schematic diagram of a bidirectional flow splitting and conveying device disclosed in an embodiment of the present disclosure;

[0020] Figure 3 yes Figure 2 A partial enlarged schematic diagram of

[0021] Figure 4 is a structural schematic diagram of the bidirectional flow splitting and conveying device disclosed in an embodiment of the present disclosure from another perspective;

[0022] Figure 5yes Figure 4 A partial enlarged schematic diagram of .

[0023] Description of reference numerals:

[0024] 100, belt conveyor; 200, diversion baffle; 300, material discharge chute; 400, conveying wheel; 500, driving mechanism;

[0025] 1. Conveying mechanism; 101. Conveying belt; 102. Conveying surface; 2. Wire-leveling mechanism; 201. Rotating part; 202. Connecting piece; 203. First rotating shaft; 204. Second rotating shaft; 205. Second driving device; 3. Bracket. DETAILED DESCRIPTION

[0026] The following is a further detailed description of the embodiments of the present disclosure in conjunction with the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to exemplarily illustrate the principles of the present disclosure, but cannot be used to limit the scope of the present disclosure. The present disclosure can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.

[0027] The present disclosure provides these embodiments to make the present disclosure thorough and complete, and to fully express the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values ​​set forth in these embodiments should be interpreted as being merely exemplary, and not as limiting.

[0028] It should be noted that, in the description of the present disclosure, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0029] In addition, the words "first", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. "Vertical" does not mean vertical in the strict sense, but is within the tolerance range. "Parallel" does not mean parallel in the strict sense, but is within the tolerance range. "Include" or "comprising" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements.

[0030] It should also be noted that in the description of the present disclosure, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.

[0031] All terms used in the present disclosure have the same meanings as those understood by those of ordinary skill in the art to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, for example, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined as such herein.

[0032] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0033] Example 1

[0034] The present disclosure provides a bidirectional flow diversion and delivery device, such as Figure 2 and Figure 4 As shown, it includes: two conveying mechanisms 1 that move in opposite directions to each other, the two conveying mechanisms 1 are arranged at intervals along a first direction, each conveying mechanism 1 has a conveyor belt 101 for carrying and conveying double bottles; and a wire-leveling mechanism 2, the wire-leveling mechanism 2 includes a rotating part 201 and a first driving device, the rotating part 201 is arranged between the two conveying mechanisms 1, the working surface of the rotating part 201 is horizontally aligned with the conveying surface 102 on the conveyor belt 101 for carrying double bottles, and the working surface of the rotating part 201 can be arranged in contact with the surface of any one of the conveyor belts 101 or in non-contact with the surfaces of both conveyor belts 101; wherein, when the rotating part 201 is in contact with the surface of the conveyor belt 101, the rotating part 201 can rotate synchronously under the drive of the conveyor belt 101, and when the rotating part 201 is in non-contact with the surfaces of the conveyor belts 101 on both sides, the rotating part 201 can rotate under the drive of the first driving device.

[0035] The bidirectional flow diversion conveying device comprises two conveying mechanisms 1 arranged at intervals along a first direction and moving in opposite directions, wherein the first direction is a horizontal direction. Each conveying mechanism 1 has a conveyor belt 101, and its conveying surface 102 is used to carry and convey double-linked bottles, so as to orderly divert multiple groups of double-linked bottles to opposite directions. In order to prevent mutual interference between the two conveying mechanisms 1, a certain distance is reserved between the two, and a wire leveling mechanism 2 is placed at the distance.

[0036] The wire-leveling mechanism 2 includes a rotating part 201 and a first driving device. The working surface of the rotating part 201 is designed to cope with the situation where the number of double-linked bottles is an odd number. When double-linked bottles are located between the two conveyor belts 101, the working surface can stably carry and convey these double-linked bottles. The working surface is always horizontally aligned with the conveying surface 102 of the conveyor belt 101 to ensure the smoothness of the double-linked bottle conveying.

[0037] The working surface of the rotating part 201 can be arranged in contact with the surface of the conveyor belt 101 on either side. In this mode, the rotating part 201 will rotate synchronously in the opposite direction with the conveyor belt 101 in contact by utilizing the friction force generated by the operation of the conveyor belt 101. For example, if the conveyor belt 101 in contact rotates clockwise, the rotating part 201 will rotate counterclockwise under the action of the friction force, and transfer the double-linked bottles falling on it to another conveyor mechanism 1. This conscious guidance of the movement direction of the double-linked bottles can avoid the accumulation of double-linked bottles downstream of the single-side conveyor mechanism 1, thereby achieving a uniform yarn effect.

[0038] The rotating part 201 may also have no contact with the surfaces of the conveyor belts 101 on both sides. At this time, the rotating part 201 is independently driven by the first driving device, so that it can actively rotate, and can also effectively control the movement direction of the double-linked bottle falling thereon to achieve the purpose of even yarn.

[0039] The bidirectional diversion conveying device provided in the embodiment of the present disclosure can realize that no matter whether the rotating part 201 is in contact or non-contact with the conveyor belt 101, it can control the movement direction of the double bottle by rotation, thereby ensuring that the double bottle is effectively evenly treated during the bidirectional conveying process, avoiding accumulation, and improving the overall conveying efficiency and product quality.

[0040] In some embodiments, Figure 3 and Figure 5 As shown, the rotating part 201 is a roller structure, and the axis of the roller is parallel to the conveying surface 102 .

[0041] The outer peripheral surface of the roller serves as the working surface in contact with the double-linked bottle. The roller is usually made of metal (such as stainless steel, aluminum alloy, etc.) or composite materials, and the surface is treated with wear resistance to ensure long-term and stable performance. The axis of the roller is parallel to the conveying surface 102 of the conveyor belt 101, ensuring that there is no obvious height difference between the working surface of the roller and the conveying surface 102, so that the double-linked bottle can smoothly transition from the conveyor belt 101 to the roller or return from the roller to the conveyor belt 101, avoiding the double-linked bottle from jumping, rolling or even falling due to the height difference. When the roller is in contact with the conveyor belt 101, the roller can realize passive rotation with the help of the friction force generated by the operation of the conveyor belt 101; when the roller is not in contact with the conveyor belt 101, the roller can be driven to rotate by the first driving device (such as a transmission system composed of a servo motor, a gear box, etc.) to realize active rotation.

[0042] In some embodiments, the rotating part 201 may be composed of an endless belt, and the two ends of the belt are tightened and fixed around two parallel rotating shafts. The working surface of the endless belt (i.e., the belt surface in contact with the double-linked bottle) is horizontally aligned with the conveying surface 102 of the conveyor belt 101 to ensure that the double-linked bottle smoothly transitions between the conveyor belt 101 and the belt without obvious height difference. The operation of the endless belt can be driven by a first driving device, which can drive one of the rotating shafts to rotate, thereby driving the belt to operate continuously. Alternatively, the outer surface of the portion of the endless belt connected to the rotating shaft can directly contact the conveyor belt 101, and passively rotate using the friction generated by the operation of the conveyor belt 101 without the need for additional power input.

[0043] In some embodiments, Figure 2 and Figure 4 As shown, the bidirectional diversion conveying device also includes: a bracket 3, the bracket 3 is used to support two conveying mechanisms 1, the rotating part 201 is rotatably connected to the bracket 3, and the rotating part 201 can move along the first direction to contact any one of the two conveyor belts 101.

[0044] The support 3 is used to stably support the two conveying mechanisms 1 to ensure that they remain stable during operation and will not deviate due to vibration or external force. The support 3 can be made of high-strength steel or aluminum alloy to ensure the rigidity and durability of the structure.

[0045] The rotating part 201 and the bracket 3 are installed in a rotating connection manner, allowing it to move freely in the first direction (i.e., the horizontal direction), so that the rotating part 201 can move repeatedly between the conveyor belts 101, so that it can contact or disengage with any conveyor belt 101 as needed. By enabling the rotating part 201 to move in the first direction, the position can be actively adjusted to contact any one of the two conveyor belts 101 according to the actual flow and direction of the double-linked bottles on the production line. Ensure that the double-linked bottles are effectively treated evenly during the bidirectional conveying process, avoid accumulation, and improve the overall conveying efficiency and product quality.

[0046] In some embodiments, Figure 3 and Figure 5 As shown, the wire evenly-wire mechanism 2 also includes a first rotating shaft 203 and a connecting member 202. The first rotating shaft 203 is arranged along the second direction and is rotatably connected to the bracket 3. The connecting member 202 includes a first end and a second end opposite to each other. The first end is fixedly connected to the first rotating shaft 203, and the second end is rotatably connected to the rotating part 201. The second direction is perpendicular to the first direction and parallel to the conveying surface 102.

[0047] The second direction is perpendicular to the horizontal first direction and maintains a parallel relationship with the conveying surface 102, which means that the second direction is consistent with the axial direction of the rotating part 201 (e.g., a roller). The first rotating shaft 203 and the rotating part 201 (e.g., a roller) are respectively connected at both ends of the connecting member 202, so that the rotating part 201 can rotate relative to the bracket 3 through the first rotating shaft 203 to achieve reciprocating motion between the two conveyor belts 101 to contact any one of the two conveyor belts 101. And the second end of the connecting member 202 is rotatably connected to the rotating part 201, so that the rotating part 201 can passively follow the rotation driven by the conveyor belt 101, or actively control the rotation under the drive of the first driving device. The connecting member 202 can be a rod structure or a plate structure.

[0048] In some embodiments, the connecting member 202 may be a structure with a telescopic function, such as an electric telescopic rod or a telescopic plate, and the height of the rotating part 201 in the vertical direction can be adjusted according to actual needs. Since the rotating part 201 actually performs a circular motion with the first rotating shaft 203 as the center, when the rotating part 201 contacts the conveyor belts 101 on both sides, its working surface is horizontally aligned with the conveying surface 102 of the conveyor belt 101, but when the rotating shaft rotates to not contact the conveyor belts 101 on both sides, its height is slightly higher than the conveying surface 102. Therefore, the connecting member 202 is set as a telescopic structure, so that when the rotating part 201 is not in contact with the surfaces of the conveyor belts 101 on both sides, the height of the rotating part 201 can be adjusted so that its working surface is horizontally aligned with the conveying surface 102. By accurately adjusting the relative height of the rotating part 201 and the conveyor belt 101, whether in contact or non-contact state, the horizontal alignment of the working surface of the rotating part 201 and the conveying surface 102 can be maintained, ensuring the uniformity and accuracy of the double-linked bottle wire processing.

[0049] The connecting piece 202 of the telescopic structure has a built-in limit mechanism. The limit structure can be in the form of a mechanical stopper, a limit switch or an electronic sensor, etc., which can limit the up and down movement range of the rotating part 201 to avoid excessive extension or contraction, and ensure that the rotating part 201 always works within a preset safety range.

[0050] In some embodiments, the wire-leveling mechanism 2 further includes a second driving device 205 , and a driving end of the second driving device 205 is fixedly connected to the first rotating shaft 203 to drive the first rotating shaft 203 to rotate relative to the bracket 3 .

[0051] The second driving device 205, such as an electric motor, a pneumatic motor or a hydraulic motor, can drive the first rotating shaft 203 to rotate relative to the bracket 3 according to the control command. The second driving device 205 can be arranged on the bracket 3. Through the active control of the first rotating shaft 203 by the second driving device 205, the rotation angle and positioning of the rotating part 201 become more accurate and flexible, and can quickly respond to various changes in the conveying requirements on the production line, thereby improving the accuracy and efficiency of the wire sizing operation.

[0052] In some embodiments, Figure 3 and Figure 5 As shown, the wire evenly-wire mechanism 2 further includes a second rotating shaft 204, which is arranged parallel to the first rotating shaft 203, and the rotating portion 201 is rotatably connected to the second end via the second rotating shaft 204; the driving end of the first driving device is connected to the second rotating shaft 204 to drive the rotating portion 201 to rotate around the second rotating shaft 204 as the axis.

[0053] The rotating part 201 (taking the roller as an example) can be sleeved on the second rotating shaft 204, realizing flexible rotation connection with the connecting member 202. The second rotating shaft 204 provides a stable rotation support point for the rotating part 201, significantly enhancing its stability and reliability in dynamic operation. By directly connecting the first driving device to the second rotating shaft 204, efficient driving of the rotating part 201 is ensured, so that it can quickly and accurately perform active rotation operation around the center of the second rotating shaft 204 according to the control command. The rotating part 201 has the ability to operate independently without relying on the movement of the conveyor belt 101, which improves the response speed and operating efficiency of the entire conveying system.

[0054] In some embodiments, the bidirectional diversion conveying device also includes: a counting sensor, a counting sensor is set at the conveying end of the two conveying mechanisms 1, and the counting sensor is used to count the number of double bottles passing by; a control device, the control device is respectively communicated with the counting sensor and the second drive device 205, and the control device controls the start and stop of the second drive device 205 according to the quantity information of the counting sensor.

[0055] A counting sensor is installed at each conveying end of the two conveying mechanisms 1. The counting sensor can be a photoelectric sensor, a proximity switch or an RFID (Radio Frequency Identification) reader, etc., which can accurately identify and record each double bottle passing through. Through accurate counting, the flow of double bottles during the conveying process can be grasped in real time. The control device serves as the command center of the entire system. It establishes a communication connection with the counting sensor at each conveying end and the second drive device 205. The control device can be a PLC (Programmable Logic Controller), an industrial computer or other types of automation controllers, which have powerful data processing and logic judgment capabilities.

[0056] The control device can dynamically adjust the working state of the second driving device 205 according to the double bottle quantity information fed back by the counting sensor. For example, when an odd number of double bottles need to be conveyed, when the counting sensor detects that the number of double bottles on a certain conveyor belt 101 reaches a preset value or an abnormality occurs, this information will be transmitted to the control device, and the control device will respond immediately and start the second driving device 205, prompting the rotating part 201 to quickly adjust its position and accurately rotate to contact with the other conveyor belt 101, so as to guide the next double bottle falling between the two conveyor belts 101 to the other conveyor belt 101, thereby avoiding potential blockage on the conveyor line.

[0057] Through automated counting and control logic, blockage and imbalance in the conveying process can be effectively avoided, ensuring efficient and orderly flow of double bottles in the two-way conveying process, thereby improving overall production efficiency.

[0058] In some embodiments, the second driving device 205 is a stepper motor.

[0059] A stepper motor is an electric motor that converts an electrical pulse signal into a corresponding angular displacement or linear displacement. Each time a pulse signal is input, the rotor rotates an angle or moves forward one step. The angular displacement or linear displacement output is proportional to the number of pulses input, and the rotation speed is proportional to the pulse frequency. By controlling the number and frequency of pulses, the stepper motor can accurately control the rotation angle and speed of the rotating part 201, ensure the accurate guidance and positioning of the double bottle during the conveying process, avoid conveying errors, and improve the accuracy of the wire-leveling operation.

[0060] In some embodiments, the control device is electrically connected to the first driving device, and the control device controls the forward or reverse rotation of the first driving device according to the quantity information of the counting sensor.

[0061] When the rotating part 201 is not in contact with the surfaces of the conveyor belts 101 on both sides, the counting sensor continuously monitors the passage of the double-linked bottles on the conveyor belt 101. When a specific number or abnormal situation is detected, the real-time data is transmitted to the control device. The control device determines whether the rotation direction of the rotating part 201 needs to be adjusted based on the feedback information of the counting sensor. By accurately activating the forward or reverse movement of the rotating part 201, the conveying direction of the double-linked bottles located in the gap between the two conveyor belts 101 can be flexibly guided, thereby achieving a uniform yarn effect, avoiding the accumulation of double-linked bottles on one side, improving production efficiency, and reducing dependence on manual intervention.

[0062] The bidirectional flow splitting conveying device provided in the embodiment of the present disclosure can actively adjust the position of the rotating part 201 according to the actual flow rate and conveying direction of the double-linked bottle, ensure that it contacts or separates from the conveyor belt 101 in a timely manner, effectively guide the double-linked bottle falling in the gap between the two conveyor belts 101 during the conveying process, and realize accurate and uniform wire processing. It avoids the problem of conveying accumulation, maintains the uniform distribution of the double-linked bottles on the conveying line, and improves the circulation efficiency of the entire production line.

[0063] The bidirectional flow-dividing conveying device provided by the embodiment of the present disclosure can realize that no matter whether the rotating part 201 is in contact or non-contact state with the conveyor belt 101, it can control the movement direction of the double-linked bottle by rotation, and can realize that when the second drive device 205 encounters a fault and cannot work normally, it can switch to the first drive device to continue to drive the rotating part 201 to rotate, thereby ensuring the uninterrupted conveying operation, and vice versa. Thereby, the fault recovery capability of the system is enhanced, the production interruption caused by equipment failure is reduced, and the production efficiency and stability of the bidirectional flow-dividing conveying device are further improved.

[0064] Example 2

[0065] An embodiment of the present disclosure provides a production system, including the bidirectional diversion conveying device provided in Example 1 of the present disclosure.

[0066] The production system places the bidirectional diversion conveyor device at the key link of the production line, such as packaging, sorting or pre-processing stage. The two conveying mechanisms 1 of the bidirectional diversion conveyor device are respectively connected to the front-end feeding system and the back-end different processing lines, such as the filling line, inspection line or packaging line, to form a complete production process.

[0067] The production system uses the bidirectional flow diversion conveying device in Example 1, which can automatically switch the active or passive rotation mode of the rotating part 201 according to the real-time production situation, guide the conveying direction of the double bottles, and achieve the effect of uniform yarn. Through the counting sensor and the control device, not only the number of double bottles can be accurately monitored, but also the conveying direction of the double bottles can be dynamically adjusted according to the production plan, material status (such as odd and even number bottle processing) and the processing capacity of downstream equipment to ensure seamless connection of the production process. The downtime adjustment time is reduced and the overall production efficiency is improved.

[0068] So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.

[0069] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present disclosure. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict.

Claims

1. A bidirectional flow diversion conveying device, characterized in that: include: Two conveying mechanisms (1) moving in opposite directions to each other, the two conveying mechanisms (1) being arranged at intervals along a first direction, each of the conveying mechanisms (1) having a conveyor belt (101) for carrying and conveying double bottles; and, A wire-leveling mechanism (2), the wire-leveling mechanism (2) comprising a rotating part (201) and a first driving device, the rotating part (201) being arranged between the two conveying mechanisms (1), the working surface of the rotating part (201) being horizontally aligned with the conveying surface (102) on the conveyor belt (101) for carrying the double-linked bottle, the working surface of the rotating part (201) being able to be arranged in contact with the surface of any one of the conveyor belts (101) or in non-contact with the surfaces of both conveyor belts (101); In which, when the rotating part (201) is in contact with the surface of the conveyor belt (101), the rotating part (201) can rotate synchronously under the drive of the conveyor belt (101); when the rotating part (201) is not in contact with the surfaces of the conveyor belt (101) on both sides, the rotating part (201) can rotate under the drive of the first driving device.

2. The bidirectional flow splitting and conveying device according to claim 1, characterized in that: The rotating part (201) is a roller structure, and the axis of the roller is parallel to the conveying surface (102).

3. The bidirectional flow splitting and conveying device according to claim 1, characterized in that: Also includes: A bracket (3), the bracket (3) being used to support the two conveying mechanisms (1), the rotating part (201) being rotatably connected to the bracket (3), and the rotating part (201) being capable of moving along the first direction to contact any one of the two conveying belts (101).

4. The bidirectional flow splitting and conveying device according to claim 3, characterized in that: The wire-leveling mechanism (2) further comprises a first rotating shaft (203) and a connecting member (202), wherein the first rotating shaft (203) is arranged along the second direction and is rotatably connected to the bracket (3), and the connecting member (202) comprises a first end and a second end opposite to each other, wherein the first end is fixedly connected to the first rotating shaft (203), and the second end is rotatably connected to the rotating portion (201); The second direction is perpendicular to the first direction and parallel to the conveying surface (102).

5. The bidirectional flow splitting and conveying device according to claim 4, characterized in that: The wire evenly distributing mechanism (2) further comprises a second driving device (205), wherein a driving end of the second driving device (205) is fixedly connected to the first rotating shaft (203) so as to drive the first rotating shaft (203) to rotate relative to the bracket (3).

6. The bidirectional flow splitting and conveying device according to claim 4, characterized in that: The wire-evening mechanism (2) further comprises a second rotating shaft (204), the second rotating shaft (204) being arranged in parallel with the first rotating shaft (203), and the rotating portion (201) being rotatably connected to the second end via the second rotating shaft (204); The driving end of the first driving device is connected to the second rotating shaft (204) to drive the rotating part (201) to rotate around the second rotating shaft (204).

7. The bidirectional flow splitting and conveying device according to claim 5, characterized in that: Also includes: A counting sensor, which is provided at the conveying end of each of the two conveying mechanisms (1), and is used to count the number of the double bottles passing through; A control device is respectively connected to the counting sensor and the second driving device (205) for communication, and the control device controls the start and stop of the second driving device (205) according to the quantity information of the counting sensor.

8. The bidirectional flow splitting and conveying device according to claim 7, characterized in that: The second driving device (205) is a stepping motor.

9. The bidirectional flow splitting and conveying device according to claim 7, characterized in that: The control device is electrically connected to the first driving device, and the control device controls the forward rotation or reverse rotation of the first driving device according to the quantity information of the counting sensor.

10. A production system, characterized in that: A bidirectional flow splitting and conveying device comprising any one of claims 1 to 9.

Citation Information

Patent Citations

  • Duplex bottle two-way shunting conveying device for horizontal ampoule production line

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