Quick cooling device for wear-resistant balls

By arranging water spray pipes and circulating water resources on both sides of the guide platform of the wear-resistant ball cooling device, the problem of low efficiency of the traditional wear-resistant ball cooling method is solved, and more efficient water cooling and recycling of water resources are achieved.

CN222378619UActive Publication Date: 2025-01-21NINGGUO ZHENGXING WEAR RESISTANT MATERIALS
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Patent Information

Application Number
CN202421088725.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-21
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The traditional wear-resistant ball cooling method is inefficient, the heat exchange is insufficient during the water cooling process, and the water fixation cannot be replaced at any time, resulting in a gradual decrease in the cooling efficiency.

Method used

Design a rapid cooling device for wear-resistant balls, which uses a water-cooling mechanism and a circulation mechanism. By setting up water spray pipes on both sides of the guide platform, the water spray pipes spray cold water on the moving wear-resistant balls to achieve multi-faceted water cooling and accelerate the cooling process; Recycling mechanisms reduce water waste by collecting and recycling water resources.

Benefits of technology

Through the design of two water cooling and circulating water resources, the cooling efficiency of the wear-resistant ball is significantly improved, the waste of water resources is reduced, and the problem of low efficiency of traditional cooling methods is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wear-resisting ball production and processing, and discloses a wear-resisting ball rapid cooling device which comprises a supporting frame and a blanking platform, the upper end of the supporting frame is fixedly connected with a guide table, the guide table is communicated and connected with the blanking platform, and the wear-resisting ball rapid cooling device further comprises water cooling mechanisms located on the two sides of the guide table. The water cooling mechanism can spray water on the balls, the balls move along the inclined guide table, and the balls are accelerated to be cooled in the moving process; the circulating mechanism is located at the lower end of the guide table, and waste of water resources can be reduced through the circulating mechanism; according to the novel rapid cooling device applied to the wear-resisting balls, the water cooling mechanism and the circulating mechanism are arranged, the water cooling mechanism can cool the wear-resisting balls through two water cooling ways, the water spraying pipe sprays water to the moving wear-resisting balls, and then the better cooling effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of production and processing of wear-resistant balls, in particular to a rapid cooling device for wear-resistant balls. Background Art

[0002] During the production and processing of wear-resistant balls, after sintering, the wear-resistant balls are cooled in water. The traditional cooling step is that the wear-resistant balls pass through water, and heat is exchanged between the water and the surface of the wear-resistant balls to achieve the cooling effect.

[0003] However, the traditional cooling effect is poor. The wear-resistant balls pass through the water too quickly, and the heat on the surface of the wear-resistant balls cannot be fully exchanged. The surface heat of the wear-resistant balls can only be cooled by water once, and the water is fixed and cannot be replaced at any time. Long-term use reduces the cooling efficiency.

[0004] In order to solve the above problems, the present application proposes a wear-resistant ball rapid cooling device. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a wear-resistant ball rapid cooling device to at least solve one of the problems raised by the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wear-resistant ball rapid cooling device, including a support frame and a blanking platform, the upper end of the support frame is fixedly connected to a guide platform, the guide platform is communicated with the blanking platform, and also includes: a water cooling mechanism, the water cooling mechanism is arranged on both sides of the guide platform, and the water cooling mechanism can spray water on the ball, the ball moves along the inclined guide platform, prompting the ball to cool down faster during the movement; a circulation mechanism, the circulation mechanism is arranged at the lower end of the guide platform, and can reduce the waste of water resources through the circulation mechanism.

[0007] A further technical improvement of the utility model is that the water cooling mechanism comprises:

[0008] Water spray pipes, the water spray pipes are arranged on both sides of the guide platform, and the water spray pipes are spread all over the two sides of the guide platform with equal spacing, the lower end of the blanking platform is fixedly connected with a water tank, the water spray pipes are connected with the water tank, and the water spray pipes cause cold water to be sprayed out through a water pump;

[0009] A water flow pipe is fixed on the upper end of the material dropping platform and is connected to the water tank. The water flow pipe causes cold water to be sprayed out through a water pump.

[0010] A further technical improvement of the utility model is that the circulation mechanism comprises:

[0011] A connecting channel, the connecting channel is fixedly connected to the lower end of the guide platform, the guide platform is provided with a through hole, and the through hole is connected to the connecting channel;

[0012] A collecting channel is connected to the connecting channel, a pumping pipe is fixedly connected in the collecting channel, the pumping pipe is connected to the upper end of the water tank, and the pumping pipe circulates the water in the collecting channel through a pumping pump.

[0013] A further technical improvement of the utility model is that a tilting platform is fixedly connected inside the blanking platform.

[0014] A further technical improvement of the utility model is that a buffer block is fixedly connected inside the guide platform, and the buffer block is arranged at the lower end of the through hole.

[0015] A further technical improvement of the utility model is that a filter screen is fixedly connected inside the perforation.

[0016] A further technical improvement of the utility model is that a shield is rotatably connected to the upper end of the guide platform, and the shield is arranged in a semicircular shape.

[0017] Compared with the above-mentioned background technology, the wear-resistant ball cooling device provided in the present application includes a wear-resistant ball cooling device with very mature technology today, and a water cooling mechanism and a circulation mechanism as core components. Its principle relies on setting water spray pipes on both sides of the guide table. The wear-resistant balls are water-cooled through the water spray pipes during the feeding process. The wear-resistant balls roll to make multiple surfaces contact with cold water, thereby accelerating the cooling of the wear-resistant balls.

[0018] The present invention provides a wear-resistant ball rapid cooling device, which has the following beneficial effects:

[0019] This new type of rapid cooling device for wear-resistant balls is used. By setting up a water cooling mechanism and a circulation mechanism, the water cooling mechanism can cool the wear-resistant balls through two water coolings. The water spray pipe sprays water on the moving wear-resistant balls, thereby achieving a better cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0021] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the support frame and water tank structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the support frame and the material dropping platform of the utility model;

[0024] Figure 4 for Figure 2 The enlarged structural diagram at A in the middle;

[0025] Figure 5 for Figure 3 Enlarged structural diagram at B in the middle.

[0026] In the figure: 1. support frame; 2. guide platform; 3. material dropping platform; 4. water tank; 5. water flow pipe; 6. tilting table; 7. collecting channel; 8. suction pipe; 9. water spray pipe; 10. perforation; 11. buffer block; 12. filter net; 13. connecting channel; 14. cover. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-5 The utility model provides a technical solution: a wear-resistant ball rapid cooling device, including a water spray pipe 9 fixed on both sides of the guide platform 2, through the water pump to discharge the cold water in the water tank 4 into the guide platform 2, and the water flow pipe 5 is arranged on the blanking platform 3. When the wear-resistant ball falls on the blanking platform 3, it first contacts with the water flowing out of the water flow pipe 5, and performs the first water cooling. Then the wear-resistant ball on the blanking platform 3 enters the guide platform 2 with the water flow. When passing through the guide platform 2, the wear-resistant ball contacts with the water sprayed by the water spray pipe 9, and the wear-resistant ball contacts with the cold water on multiple sides during the movement. After two water cooling, the temperature of the wear-resistant ball is accelerated. The water passing through the wear-resistant ball enters the connecting channel 13 through the perforation 10, and then the water enters the collecting channel 7. The water at the bottom of the collecting channel 7 is pumped into the water tank 4 through the pumping pipe 8, thereby achieving the effect of recycling.

[0029] In addition, a filter screen 12 is fixedly connected in the perforation 10, through which debris on the wear-resistant balls can be filtered out, and the wear-resistant balls contact with the buffer block 11 when moving on the guide platform 2. The buffer block 11 can reduce the moving speed of the wear-resistant balls, so that the wear-resistant balls can fully contact with the water sprayed from the water pipe 9, thereby achieving a better cooling effect.

[0030] It should be noted that the wear-resistant ball moves downward along the middle of the guide platform 2, and the perforation 10 can limit the movement of the wear-resistant ball. The depression of the perforation 10 can slow down the movement speed of the wear-resistant ball. The buffer block 11 further reduces the movement speed of the wear-resistant ball, thereby achieving a better water cooling effect. The water spraying work of the water spray pipe 9 can cool down all surfaces of the wear-resistant ball, thereby improving the cooling efficiency of the wear-resistant ball.

[0031] When in use, the wear-resistant balls fall onto the blanking platform 3, and are guided to the guide platform 2 by the tilting platform 6. In the process of entering the guide platform 2, the wear-resistant balls are subjected to the first water cooling by the flowing water of the water pipe 5. Then, when the wear-resistant balls enter the guide platform 2, the water spray pipes 9 on both sides of the guide platform 2 cool the rolling surfaces of the wear-resistant balls. As the wear-resistant balls move, the surfaces of the wear-resistant balls can better contact with water. The used water is introduced into the connecting channel 13 and the collecting channel 7 through the perforation 10, and then the water is pumped into the water tank 4 through the pumping pipe 8 to achieve a circulation effect, thereby saving water.

[0032] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A wear-resistant ball rapid cooling device, comprising a support frame (1) and a blanking platform (3), wherein the upper end of the support frame (1) is fixedly connected to a guide platform (2), and the guide platform (2) is connected to the blanking platform (3), characterized in that: Also includes: A water cooling mechanism, wherein the water cooling mechanism is arranged on both sides of the guide platform (2), and the water cooling mechanism can spray water on the sphere, and the sphere moves along the inclined guide platform (2), so that the sphere is cooled faster during the movement; A circulation mechanism is arranged at the lower end of the guide platform (2), and can reduce the waste of water resources through the circulation mechanism.

2. A wear-resistant ball rapid cooling device according to claim 1, characterized in that: The water cooling mechanism comprises: Water spray pipes (9), the water spray pipes (9) are arranged on both sides of the guide platform (2), and the water spray pipes (9) are distributed on both sides of the guide platform (2) with equal spacing, the lower end of the blanking platform (3) is fixedly connected to a water tank (4), the water spray pipes (9) are connected to the water tank (4), and the water spray pipes (9) cause cold water to be sprayed out through a water pump; A water flow pipe (5) is fixed to the upper end of the material dropping platform (3), and the water flow pipe (5) is connected to the water tank (4). The water flow pipe (5) causes cold water to be sprayed out through a water pump.

3. A wear-resistant ball rapid cooling device according to claim 2, characterized in that: The circulation mechanism comprises: A connecting channel (13), the connecting channel (13) is located at the lower end of the guide platform (2) and is fixedly connected thereto; a through hole (10) is provided on the guide platform (2), and the through hole (10) is in communication with the connecting channel (13); A collecting channel (7), the collecting channel (7) being connected to the connecting channel (13), a water pumping pipe (8) being fixedly connected in the collecting channel (7), the water pumping pipe (8) being connected to the upper end of the water tank (4), and the water pumping pipe (8) circulates the water in the collecting channel (7) through a water pump.

4. A wear-resistant ball rapid cooling device according to claim 2, characterized in that: A tilting platform (6) is fixedly connected inside the blanking platform (3).

5. The wear-resistant ball rapid cooling device according to claim 2 is characterized in that: A buffer block (11) is fixedly connected inside the guide platform (2), and the buffer block (11) is arranged at the lower end of the through hole (10).

6. The wear-resistant ball rapid cooling device according to claim 3 is characterized in that: A filter screen (12) is fixedly connected inside the perforation (10).

7. The wear-resistant ball rapid cooling device according to claim 2 is characterized in that: The upper end of the guide platform (2) is rotatably connected to a shield (14), and the shield (14) is arranged in a semicircular shape.