Wire winding device for inductor processing

Abstract

The utility model relates to the technical field of inductor processing, and mainly discloses an inductor processing wire winding device which comprises a bottom frame, a supporting plate, a supporting column, a top beam, a wire stroking assembly and a wire winding assembly, an installation frame is installed at the bottom of the bottom frame, walking wheels are installed at the bottom of the installation frame, a vertical rod is fixedly installed at the top of the bottom frame, and a push handle is fixedly installed on one side of the vertical rod. And a placing disc is also arranged above the push handle. The whole device can be conveniently moved and positioned, some auxiliary tools can be placed on the arranged placing disc, the arranged wire guide wheel is matched with the transverse roller and the vertical roller to stably guide a copper wire, and the wire guide wheel can be moved and adjusted along with the transverse moving plate. By means of the arrangement, the wire guide wheel can convey copper wires to different wire winding shafts, flatness and uniformity of the copper wires during wire winding can be guaranteed in the process, the wire winding shafts after wire winding can be rotationally adjusted in the horizontal direction through the adjusting frame, and discharging is convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of inductor processing, in particular to an inductor processing wire winding device. Background Art

[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. The structure of an inductor is similar to that of a transformer, but it has only one winding. An inductor has a certain inductance, which only hinders the change of current.

[0003] Copper wires are bound to be used in the production process of inductors. In order to avoid oxidation in the early stage of production, these copper wires will be coated with a layer of film on the surface. When these copper wires are used in the production of inductors, the film on the surface of the copper wires must be removed. Therefore, the copper wires must be collected by a wire winding device after the film is removed. During the copper wire winding process, the copper wires will be wound on a winding roller. However, the existing wire winding devices do not take into account the uniformity and flatness of the copper wires when winding them, and the unloading after winding is often done after the machine is shut down, which is very time-consuming and labor-intensive.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] The purpose of the utility model is to provide an inductor processing wire winding device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The cam is provided with a plurality of support members, each of which has a plurality of support members, each of which has a plurality of support members, and each of which has a plurality of support members. The plurality of support members has two support members, each of which has a plurality of support members and a plurality of support members. The plurality of support members has two support members, each of which has a plurality of support members.

[0008] Furthermore, a connecting beam is provided directly below the top beam, and both ends of the connecting beam are fixedly mounted on support columns on both sides, and a partition plate is fixedly mounted on the middle of a side surface of the connecting beam facing the winding assembly.

[0009] Furthermore, the wire-winding assembly includes an extension plate fixedly installed at the end portions of the top beam in the length direction, a fixed block is symmetrically installed along the center on the top of the extension plate, a guide rod is fixedly installed between two fixed blocks oppositely arranged on different extension plates, a transverse plate is also provided above the top of the top beam, a guide block is fixedly installed at the bottom of the transverse plate, a guide hole is provided inside the guide block, the guide rod is arranged through the guide hole, an extension frame is fixedly installed on the top of the transverse plate towards the side of the winding assembly, and a wire pulley is installed on the end of the extension frame away from the transverse plate.

[0010] Furthermore, an adjusting motor is installed at the bottom of the extension plate at one end of the top beam, and the end of the output shaft of the adjusting motor passes through the extension plate and is fixedly installed with a driving pulley, and a bearing seat is fixedly installed at the bottom of the extension plate away from the adjusting motor, and an assembly shaft arranged through the extension plate is rotatably installed in the bearing seat, and a driven pulley is fixedly installed at the top end of the assembly shaft, and the driving pulley and the driven pulley are connected by a transmission belt, and a hanging plate is fixedly installed at the bottom of the transverse plate, and a clamping plate is fixedly installed on the side of the hanging plate facing the transmission belt, and the transmission belt is passed through the hanging plate and arranged between the clamping plate.

[0011] Furthermore, a vertical plate is symmetrically installed along the center of the top of the transverse plate, two transverse rollers are rotatably installed between the vertical plates, and two vertical rollers are also symmetrically installed at the top center of the transverse plate, and the vertical rollers are arranged between the two vertical plates.

[0012] Furthermore, the winding assembly includes a fixing frame fixedly mounted on the outer wall of the support column, a hinge shaft is installed at one end of the fixing frame away from the support column, an adjusting frame is also installed on the hinge shaft, a reducer is fixedly mounted on the adjusting frame, a driving motor is installed at the bottom of the reducer, and a winding shaft is fixedly mounted on the end of the output shaft of the reducer.

[0013] Furthermore, a positioning seat is fixedly installed on the side of the fixed frame away from the winding shaft, an insertion rod is inserted in the positioning seat, a positioning hole is opened at the end of the adjustment frame away from the winding shaft, a handle is installed on the outer wall of the insertion rod, and a mounting bearing is also installed on the side of the adjustment frame facing the winding shaft.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the utility model has a simple structure and is easy to use. It can quickly wind the inductor copper wire, which is convenient for subsequent production and processing. The whole can be easily moved and positioned. The set placement plate can also place some auxiliary tools. The set wire wheel cooperates with the transverse roller and the vertical roller to stably guide the copper wire. The wire wheel can also move and adjust with the transverse plate, so that the wire wheel can convey the copper wire to different winding shafts respectively, and the copper wire can be ensured to be flat and even during winding during the process. The winding shaft after winding can also be rotated and adjusted in the horizontal direction through the adjustment frame, which is convenient for unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a structural schematic diagram of an inductor processing wire winding device according to an embodiment of the utility model;

[0017] Figure 2 It is a schematic diagram of the top structure of a bottom frame in an inductor processing wire winding device according to an embodiment of the utility model;

[0018] Figure 3 It is a schematic diagram of the top structure of a top beam in an inductor processing wire winding device according to an embodiment of the utility model;

[0019] Figure 4 It is a schematic diagram of the bottom structure of a top beam in an inductor processing wire winding device according to an embodiment of the utility model;

[0020] Figure 5 It is a schematic diagram of the top structure of a transverse plate in an inductor processing wire winding device according to an embodiment of the utility model;

[0021] Figure 6 It is a schematic diagram of the bottom structure of a transverse moving plate in an inductor processing wire winding device according to an embodiment of the utility model;

[0022] Figure 7 It is a structural schematic diagram of a winding assembly in an inductor processing wire winding device according to an embodiment of the utility model;

[0023] Figure 8 It is an assembly diagram of a fixing frame and an adjusting frame in an inductor processing wire winding device according to an embodiment of the utility model.

[0024] Reference numerals:

[0025] 1. Base frame; 2. Support block; 3. Support plate; 4. Support column; 5. Top beam; 6. Wire drawing assembly; 7. Wire winding assembly; 8. Mounting frame; 9. Travel wheel; 10. Foot brake plate; 11. Vertical rod; 12. Connecting rod; 13. Push handle; 14. Placement plate; 15. Connecting beam; 16. Dividing plate; 17. Extension plate; 18. Fixed block; 19. Guide rod; 20. Transverse plate; 21. Guide block; 22. Guide hole; 23. Extension frame; 24. Wire Wheel; 25, adjusting motor; 26, driving pulley; 27, bearing seat; 28, assembly shaft; 29, driven pulley; 30, transmission belt; 31, lifting plate; 32, clamping plate; 33, vertical plate; 34, horizontal roller; 35, vertical roller; 36, fixing frame; 37, adjusting frame; 38, articulated shaft; 39, reducer; 40, driving motor; 41, winding shaft; 42, positioning seat; 43, plug rod; 44, positioning hole; 45, handle; 46, install bearing. DETAILED DESCRIPTION

[0026] Below, in conjunction with the accompanying drawings and specific implementation methods, the utility model is further described:

[0027] See also Figure 1-8 According to an embodiment of the utility model, an inductor processing wire winding device includes a base frame 1, a support block 2 is fixedly installed on the top of the base frame 1, a support plate 3 is fixedly installed on the top end of the support block 2, a support column 4 is fixedly installed on the top of the support plate 3 near its two ends in the length direction, a top beam 5 is installed on the top of the support column 4, a wire drawing assembly 6 is installed on the top of the top beam 5, and a winding assembly 7 is also fixedly installed on one side wall of the support column 4, a mounting frame 8 is fixedly installed at the four corners of the bottom of the base frame 1, a walking wheel 9 is installed at the bottom of the mounting frame 8, and a foot brake plate 10 is also installed on the mounting frame 8, a vertical rod 11 is fixedly installed on the side of the top of the base frame 1 away from the winding assembly 7, the top end of the vertical rod 11 is fixedly connected by a connecting rod 12, a push handle 13 is fixedly installed on the side of the vertical rod 11 away from the support column 4, and a placement plate 14 is also provided above the push handle 13, and the placement plate 14 is fixedly installed on the outer side wall of the vertical rod 11.

[0028] The base frame 1 can be moved by the push handle 13. When it moves to a suitable position, the foot brake plate 10 can be stepped on to prevent the base frame 1 from moving. After the base frame 1 is fixed, the copper wire can be passed through the wire drawing component 6 and then passed through the winding component 7 to realize the wire winding operation, which can provide copper ring raw materials for the subsequent processing of the inductor.

[0029] In order to prevent the winding assemblies 7 installed on different support columns 4 from interfering with each other during operation, in this embodiment, a connecting beam 15 is provided directly below the top beam 5, and both ends of the connecting beam 15 are fixedly installed on the support columns 4 on both sides. A partition plate 16 is fixedly installed in the middle of a side surface of the connecting beam 15 facing the winding assembly 7.

[0030] The top end of the support column 4

[0031] In order to enable the wire-winding assembly 6 to adjust its position according to different winding assemblies 7, in the present embodiment, the wire-winding assembly 6 includes an extension plate 17 fixedly mounted on the ends of both ends of the top beam 5 in the length direction, and a fixed block 18 is symmetrically mounted on the top of the extension plate 17 along the center, and a guide rod 19 is fixedly mounted between two fixed blocks 18 relatively arranged on different extension plates 17, and a transverse plate 20 is also provided above the top beam 5, and a guide block 21 is fixedly mounted on the bottom of the transverse plate 20, and a guide hole 22 is provided inside the guide block 21, and the guide rod 19 is arranged through the guide hole 22, and an extension frame 23 is fixedly mounted on the top of the transverse plate 20 facing the winding assembly 7, and a wire wheel 24 is mounted on the end of the extension frame 23 away from the transverse plate 20. The copper wire is passed through the wire wheel 24 and then connected to the winding assembly 7 for winding. The wire wheel 24 can then turn the copper wire to ensure the normal winding. The transverse plate 20 can also be slid and adjusted on the guide rod 19 through the guide block 21 at the bottom, and then the position of the wire wheel 24 can be adjusted to ensure that the wire wheel 24 adapts to the winding assembly 7 at different positions.

[0032] In order to automate the movement and adjustment of the transverse plate 20, in this embodiment, an adjusting motor 25 is installed at the bottom of the extension plate 17 at one end of the top beam 5, and the output shaft end of the adjusting motor 25 passes through the extension plate 17 and is fixedly installed with a driving pulley 26, and a bearing seat 27 is fixedly installed at the bottom of the extension plate 17 away from the side of the adjusting motor 25, and an assembly shaft 28 that passes through the extension plate 17 is rotatably installed in the bearing seat 27, and a driven pulley 29 is fixedly installed at the top end of the assembly shaft 28, and the driving pulley 26 and the driven pulley 29 are connected by a transmission belt 30, and a hanging plate 31 is fixedly installed at the bottom of the transverse plate 20, and a clamping plate 32 is fixedly installed on the side of the hanging plate 31 facing the transmission belt 30, and the transmission belt 30 is passed between the hanging plate 31 and the clamping plate 32. Start the adjusting motor 25, and the adjusting motor 25 can drive the transmission belt 30 to move through the active pulley 26 and the driven pulley 29. The movement of the transmission belt 30 can drive the transverse plate 20 to move synchronously through the clamping plate 32 and the hanging plate 31, and then the position of the wire wheel 24 can be automatically adjusted through the transverse plate 20 to ensure the smoothness and stability of the winding.

[0033] In order to allow the copper wire to stably pass through the wire wheel 24, in this embodiment, a vertical plate 33 is symmetrically installed along the center of the top of the transverse plate 20, and two transverse rollers 34 are rotatably installed between the vertical plates 33. Two vertical rollers 35 are also symmetrically installed at the top center of the transverse plate 20, and the vertical rollers 35 are arranged between the two vertical plates 33. The copper wire passes between the two vertical rollers 35 and the two transverse rollers 34, and then is wound around the wire wheel 24. Even if the horizontal position of the transverse plate 20 is adjusted, it can be ensured that the wire wheel 24 can stably guide the copper wire.

[0034] In order to enable the winding assembly 7 to perform the winding operation on the copper wire, in this embodiment, the winding assembly 7 includes a fixing frame 36 fixedly mounted on the outer wall of the support column 4, and a hinge shaft 38 is installed at one end of the fixing frame 36 away from the support column 4, and an adjustment frame 37 is also installed on the hinge shaft 38, and a reducer 39 is fixedly mounted on the adjustment frame 37. A driving motor 40 is installed at the bottom of the reducer 39, and a winding shaft 41 is fixedly mounted on the output shaft end of the reducer 39. The winding wheel is fixedly sleeved on the outside of the winding shaft 41, and the copper wire introduced from the wire wheel 24 can be wound, so as to provide copper wire for the subsequent production of inductor coils.

[0035] In order to facilitate the subsequent removal of the copper ring outside the winding shaft 41 and ensure the stability of the winding shaft 41 during the winding process, in this embodiment, a positioning seat 42 is fixedly installed on the side of the fixed frame 36 away from the winding shaft 41, and a plug rod 43 is inserted in the positioning seat 42. A positioning hole 44 is opened at the end of the adjustment frame 37 away from the winding shaft 41, and a handle 45 is installed on the outer wall of the plug rod 43. A mounting bearing 46 is also installed on the side of the adjustment frame 37 facing the winding shaft 41. Manually pull the handle 45 to insert the end of the plug rod 43 into the positioning hole 44, so that the fixed frame 36 and the adjustment frame 37 can be kept stable, ensuring the stability of the winding shaft 41 during winding. After the winding is completed, the plug rod 43 can be separated from the positioning hole 44. At this time, the adjustment frame 37 can be rotated to change the horizontal position of the winding shaft 41, so that the copper wire that has been wound can be removed conveniently.

[0036] Through the above-mentioned scheme of the utility model, the utility model has a simple structure and is easy to use. It can quickly wind the inductor copper wire, which is convenient for subsequent production and processing. The whole can be easily moved and positioned. The placement plate 14 can also place some auxiliary tools, and the set wire wheel 24 cooperates with the transverse roller 34 and the vertical roller 35 to stably guide the copper wire, and the wire wheel 24 can also move and adjust with the transverse plate 20, so that the wire wheel 24 can transport copper wire to different winding shafts 41 respectively, and the copper wire can be ensured to be flat and uniform during winding during the process. The winding shaft 41 after winding can also be rotated and adjusted in the horizontal direction through the adjustment frame 37, which is convenient for unloading.

[0037] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An inductor processing wire winding device, comprising a base frame (1), characterized in that: A support block (2) is fixedly mounted on the top of the base frame (1); a support plate (3) is fixedly mounted on the top end of the support block (2); a support column (4) is fixedly mounted on the top of the support plate (3) near both ends in the length direction; a top beam (5) is mounted on the top of the support column (4); a wire drawing assembly (6) is mounted on the top of the top beam (5); a wire winding assembly (7) is also fixedly mounted on one side wall of the support column (4); mounting frames (8) are fixedly mounted at the four corners of the bottom of the base frame (1); and the mounting frames (9) are fixedly mounted on the bottom of the base frame (1). A walking wheel (9) is installed at the bottom of the frame (8), and a foot brake plate (10) is also installed on the mounting frame (8). A vertical rod (11) is fixedly installed on the top of the base frame (1) away from the winding assembly (7), and the top end of the vertical rod (11) is fixedly connected by a connecting rod (12). A push handle (13) is fixedly installed on the side of the vertical rod (11) away from the support column (4), and a placement plate (14) is also provided above the push handle (13), and the placement plate (14) is fixedly installed on the outer wall of the vertical rod (11).

2. The inductor processing wire winding device according to claim 1, characterized in that: A connecting beam (15) is provided directly below the top beam (5), and both ends of the connecting beam (15) are fixedly mounted on the supporting columns (4) on both sides. A partition plate (16) is fixedly mounted on the middle of a side surface of the connecting beam (15) facing the winding assembly (7).

3. The inductor processing wire winding device according to claim 2, characterized in that: The wire winding assembly (6) comprises an extension plate (17) fixedly mounted on both ends of the top beam (5) in the length direction, a fixed block (18) is symmetrically mounted on the top of the extension plate (17) along the center, a guide rod (19) is fixedly mounted between two fixed blocks (18) arranged opposite to each other on different extension plates (17), a transverse plate (20) is also arranged above the top beam (5), a guide block (21) is fixedly mounted on the bottom of the transverse plate (20), a guide hole (22) is provided inside the guide block (21), the guide rod (19) is arranged to pass through the guide hole (22), an extension frame (23) is fixedly mounted on the top of the transverse plate (20) towards the side of the winding assembly (7), and a wire pulley (24) is mounted on the end of the extension frame (23) away from the transverse plate (20).

4. The inductor processing wire winding device according to claim 3, characterized in that: An adjusting motor (25) is installed at the bottom of the extension plate (17) at one end of the top beam (5), the output shaft end of the adjusting motor (25) passes through the extension plate (17) and is fixedly installed with a driving pulley (26), and a bearing seat (27) is fixedly installed at the bottom of the extension plate (17) away from the adjusting motor (25), an assembly shaft (28) that passes through the extension plate (17) is rotatably installed in the bearing seat (27), a driven pulley (29) is fixedly installed at the top end of the assembly shaft (28), the driving pulley (26) and the driven pulley (29) are connected by a transmission belt (30), and a hanging plate (31) is fixedly installed at the bottom of the transverse plate (20), and a clamping plate (32) is fixedly installed on the side of the hanging plate (31) facing the transmission belt (30), and the transmission belt (30) is arranged between the hanging plate (31) and the clamping plate (32).

5. The inductor processing wire winding device according to claim 4, characterized in that: A vertical plate (33) is symmetrically installed along the center of the top of the transverse plate (20), and two transverse rollers (34) are rotatably installed between the vertical plates (33). Two vertical rollers (35) are also symmetrically installed at the center of the top of the transverse plate (20), and the vertical rollers (35) are arranged between the two vertical plates (33).

6. The inductor processing wire winding device according to claim 5, characterized in that: The winding assembly (7) comprises a fixing frame (36) fixedly mounted on the outer wall of the support column (4); a hinge shaft (38) is mounted on one end of the fixing frame (36) away from the support column (4); an adjusting frame (37) is also mounted on the hinge shaft (38); a reducer (39) is fixedly mounted on the adjusting frame (37); a driving motor (40) is mounted at the bottom of the reducer (39); and a winding shaft (41) is fixedly mounted on the end of the output shaft of the reducer (39).

7. The inductor processing wire winding device according to claim 6, characterized in that: A positioning seat (42) is fixedly mounted on a side of the fixed frame (36) away from the winding shaft (41), an insertion rod (43) is inserted into the positioning seat (42), a positioning hole (44) is formed on one end of the adjustment frame (37) away from the winding shaft (41), a handle (45) is mounted on the outer wall of the insertion rod (43), and a mounting bearing (46) is also mounted on a side of the adjustment frame (37) facing the winding shaft (41).

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