Aluminum profile calendering and cutting integrated equipment

Abstract

The utility model provides an aluminum profile calendering and cutting integrated device. The aluminum profile calendering and cutting integrated equipment comprises a transverse plate, and an opening is formed in the transverse plate; the U-shaped plate is welded to the top of the transverse plate, two rotating shafts are rotationally installed on the U-shaped plate, and the two rotating shafts are each fixedly sleeved with a first calendering roller; and the two driving motors are fixedly installed on one side of the U-shaped plate, and output shafts of the two driving motors are fixedly connected with one ends of the two rotating shafts correspondingly. The aluminum profile calendering and cutting integrated equipment has the advantages that automatic feeding and machining of aluminum profiles can be achieved, time and physical strength of workers can be saved, use is convenient, and working efficiency is not prone to being affected.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing, in particular to an aluminum profile rolling and cutting integrated equipment. Background Art

[0002] Aluminum profile refers to aluminum alloy profile, which has corrosion resistance, electrical conductivity, thermal conductivity, non-ferromagnetism, machinability, formability and recyclability. It plays an extremely important role in industry or construction industry. During the processing of aluminum profile, it needs to be rolled through rolling equipment to make the aluminum profile meet the use standards. After rolling, the aluminum profile is often cut to facilitate the transportation and use of the aluminum profile.

[0003] The search results show that the authorization announcement number is CN219358652U, which is an integrated aluminum profile rolling and cutting equipment. Its structure includes a support base, a support table is installed on the right upper part of the support base, two rolling devices are installed in the middle upper part of the support base, a cutting table is installed on the left upper part of the support base, a support seat is installed at the front and rear ends of the cutting table, a cutting device is installed in the middle upper part of the support seat, and a collecting device is installed at the left end of the support base. In fact, the integrated aluminum profile rolling and cutting equipment described in the practical new model is that the cutting knife on the cutting device slides up and down in the slide groove through the blocks on both sides to prevent the cutting knife from shifting after long-term extraction. At the same time, the waste on the cutting knife is cleaned off by the cleaning brush, thereby improving the cutting quality of the device. The rolling device allows the rolling distance between the two pressing rollers to be adjusted according to the needs of aluminum profile rolling, thereby improving the applicability of the device.

[0004] Although the above-mentioned utility model can complete the rolling and cutting processing of aluminum profiles, due to the lack of storage and automatic loading of aluminum profiles during use, when processing aluminum profiles, it is necessary for workers to manually load the aluminum profiles one by one, which wastes the workers' time and physical strength. If the workers leave for a short time, the loading work of the aluminum profiles will stop immediately, which is inconvenient to use and easily affects work efficiency.

[0005] Therefore, it is necessary to provide an integrated aluminum profile rolling and cutting device to solve the above technical problems. Utility Model Content

[0006] In order to solve the technical problem that the existing aluminum profile rolling and cutting integrated equipment lacks the storage and automatic feeding of aluminum profiles, the utility model provides an aluminum profile rolling and cutting integrated equipment.

[0007] The utility model provides an integrated aluminum profile rolling and cutting device, comprising: a horizontal plate, on which an opening is provided; a U-shaped plate, on which the U-shaped plate is welded to the top of the horizontal plate, on which two rotating shafts are rotatably mounted, and on which first rolling rollers are fixedly sleeved; two driving motors, on which the two driving motors are fixedly mounted on one side of the U-shaped plate, and on which the output shafts of the two driving motors are respectively fixedly connected to one end of the two rotating shafts; two first hydraulic cylinders, on which the two first hydraulic cylinders are fixedly mounted on the top of the U-shaped plate, on which mounting frames are fixedly mounted output rods, and on which second rolling rollers are rotatably mounted; a feeding mechanism, which is mounted on the horizontal plate and used for feeding aluminum profiles; and a cutting mechanism, which is assembled on the U-shaped plate and used for cutting aluminum profiles.

[0008] Preferably, the feeding mechanism includes two screw rods, two screw sleeves, a support plate, a placement table, a double-axis motor, two connecting rods, two first bevel gears, two second bevel gears, a support block and an electric telescopic rod, the two screw rods are welded to the bottom of the cross plate, the two screw sleeves are respectively threadedly sleeved on the two screw rods, the support plate is rotatably mounted on the two screw sleeves, the placement table is welded on the top of the support plate, the double-axis motor is fixedly mounted on the bottom of the support plate, the two connecting rods are respectively fixedly mounted on the two output shafts of the double-axis motor, the two first bevel gears are respectively fixedly mounted on the two connecting rods, the two second bevel gears are respectively fixedly sleeved on the two screw sleeves, the two second bevel gears are respectively meshed with the two first bevel gears, the support block is fixedly mounted on the top of the cross plate, the electric telescopic rod is fixedly mounted on the top of the support block, and a push block for pushing the aluminum profile is fixedly mounted on the output rod of the electric telescopic rod.

[0009] Preferably, the cutting mechanism includes a second hydraulic cylinder, a cutting knife, a rodless cylinder and an infrared sensor, the second hydraulic cylinder is fixedly mounted on the top of the U-shaped plate, the cutting knife is fixedly mounted on the output rod of the second hydraulic cylinder, the rodless cylinder is fixedly mounted on one side of the U-shaped plate, and the infrared sensor is fixedly mounted on the sliding block of the rodless cylinder.

[0010] Preferably, two brushes are fixedly mounted on the inner wall of the U-shaped plate, and the two brushes are respectively located on both sides of the cutting knife.

[0011] Preferably, a baffle is fixedly mounted on the top of the transverse plate, and the baffle is used to block the aluminum profile.

[0012] Preferably, a plurality of supporting legs are fixedly mounted on the bottom of the transverse plate, and a control cabinet is fixedly mounted on one side of the U-shaped plate.

[0013] Preferably, two limit blocks are fixedly mounted on the bottom of the support plate, and the two limit blocks are rotatably connected to the two connecting rods respectively.

[0014] Compared with the related art, the aluminum profile rolling and cutting integrated equipment provided by the utility model has the following beneficial effects:

[0015] The utility model provides an integrated equipment for rolling and cutting aluminum profiles. A feeding mechanism can be used to store a plurality of aluminum profiles to be processed, and the stored aluminum profiles can be automatically fed layer by layer between a first rolling roller and a second rolling roller. A driving motor can be used to rotate the first rolling roller and the second rolling roller to roll the aluminum profiles. A cutting mechanism can automatically cut the rolled aluminum profiles according to their lengths. A control cabinet can be used to coordinate the feeding mechanism, the driving motor and the cutting mechanism so that the equipment can realize automatic loading and processing of the aluminum profiles, thereby saving time and physical strength of the staff. Even if the staff temporarily leaves, the equipment can still work normally. The equipment is convenient to use and does not easily affect work efficiency. A first hydraulic cylinder can be used to adjust the spacing between the first rolling roller and the second rolling roller according to the thickness of the aluminum profile. A baffle can be used to prevent the aluminum profiles in the second layer and below from moving due to the movement of the aluminum profiles in the first layer, thereby ensuring the stability of the aluminum profiles in automatic loading. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic cross-sectional view of a preferred embodiment of the integrated aluminum profile rolling and cutting equipment provided by the utility model;

[0017] Figure 2 It is a schematic diagram of the external structure of the utility model;

[0018] Figure 3 for Figure 1 An enlarged schematic diagram of part A is shown;

[0019] Figure 4 for Figure 1 An enlarged schematic diagram of part B is shown;

[0020] Figure 5 It is a three-dimensional structural schematic diagram of the brush in the utility model.

[0021] Numbers in the figure: 1. horizontal plate; 2. U-shaped plate; 3. rotating shaft; 4. first calendering roller; 5. driving motor; 6. first hydraulic cylinder; 7. mounting frame; 8. second calendering roller; 9. screw; 10. screw sleeve; 11. support plate; 12. placing table; 13. double-axis motor; 14. connecting rod; 15. first bevel gear; 16. second bevel gear; 17. supporting block; 18. electric telescopic rod; 19. second hydraulic cylinder; 20. cutting knife; 21. rodless cylinder; 22. infrared sensor; 23. brush; 24. baffle. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0023] Please refer to Figure 1-Figure 5 ,in, Figure 1 A schematic cross-sectional view of a preferred embodiment of the integrated aluminum profile rolling and cutting equipment provided by the utility model; Figure 2 It is a schematic diagram of the external structure of the utility model; Figure 3 for Figure 1 An enlarged schematic diagram of part A is shown; Figure 4 for Figure 1 An enlarged schematic diagram of part B is shown; Figure 5 The schematic diagram of the three-dimensional structure of the brush in the utility model. The integrated equipment for rolling and cutting aluminum profiles includes: a horizontal plate 1, which is provided with an opening; a U-shaped plate 2, which is welded to the top of the horizontal plate 1, and two rotating shafts 3 are rotatably mounted on the U-shaped plate 2, and the two rotating shafts 3 are both fixedly sleeved with a first rolling roller 4; two driving motors 5, which are both fixedly mounted on one side of the U-shaped plate 2, and the output shafts of the two driving motors 5 are respectively fixedly connected to one end of the two rotating shafts 3; two first hydraulic cylinders 6, which are both fixedly mounted on the top of the U-shaped plate 2, and the two first The output rods of the hydraulic cylinders 6 are fixedly mounted with mounting frames 7, and second calendering rollers 8 are rotatably mounted on the two mounting frames 7; a feeding mechanism, which is mounted on the transverse plate 1 and is used for feeding aluminum profiles; a cutting mechanism, which is assembled on the U-shaped plate 2 and is used for cutting aluminum profiles. Through the cooperation of the feeding mechanism, the driving motor 5 and the cutting mechanism, the equipment can realize automatic feeding and processing of aluminum profiles, which can save the time and physical strength of the staff. Even if the staff temporarily leaves, the equipment can still work normally. It is convenient to use and is not easy to affect the work efficiency.

[0024] The feeding mechanism includes two screw rods 9, two screw sleeves 10, a support plate 11, a placement table 12, a dual-axis motor 13, two connecting rods 14, two first bevel gears 15, two second bevel gears 16, a support block 17 and an electric telescopic rod 18. The two screw rods 9 are welded to the bottom of the cross plate 1, and the two screw sleeves 10 are respectively threadedly sleeved on the two screw rods 9. The support plate 11 is rotatably mounted on the two screw sleeves 10. The placement table 12 is welded on the top of the support plate 11. The dual-axis motor 13 is fixedly mounted on the bottom of the support plate 11. The connecting rods 14 are respectively fixedly mounted on the two output shafts of the dual-axis motor 13, the two first bevel gears 15 are respectively fixedly mounted on the two connecting rods 14, the two second bevel gears 16 are respectively fixedly mounted on the two screw sleeves 10, the two second bevel gears 16 are respectively meshed with the two first bevel gears 15, the support block 17 is fixedly mounted on the top of the cross plate 1, the electric telescopic rod 18 is fixedly mounted on the top of the support block 17, and a push block for pushing the aluminum profile is fixedly mounted on the output rod of the electric telescopic rod 18.

[0025] The cutting mechanism includes a second hydraulic cylinder 19, a cutting knife 20, a rodless cylinder 21 and an infrared sensor 22. The second hydraulic cylinder 19 is fixedly installed on the top of the U-shaped plate 2, the cutting knife 20 is fixedly installed on the output rod of the second hydraulic cylinder 19, the rodless cylinder 21 is fixedly installed on one side of the U-shaped plate 2, and the infrared sensor 22 is fixedly installed on the sliding block of the rodless cylinder 21.

[0026] Two brushes 23 are fixedly mounted on the inner wall of the U-shaped plate 2 . The two brushes 23 are respectively located on both sides of the cutting knife 20 . The two brushes 23 can be used to conveniently clean the debris attached to the cutting knife 20 .

[0027] A baffle 24 is fixedly installed on the top of the horizontal plate 1. The baffle 24 is used to block the aluminum profile. The baffle 24 can prevent the aluminum profiles in the second layer and below from moving due to the movement of the aluminum profiles in the first layer, thereby ensuring the stability of the aluminum profiles during automatic loading.

[0028] A plurality of supporting legs are fixedly mounted on the bottom of the transverse plate 1 , and a control cabinet is fixedly mounted on one side of the U-shaped plate 2 .

[0029] Two limit blocks are fixedly installed at the bottom of the support plate 11 , and the two limit blocks are rotatably connected to the two connecting rods 14 respectively, so that the connecting rods 14 can be well supported by the limit blocks.

[0030] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0031] The working principle of the aluminum profile rolling and cutting integrated equipment provided by the utility model is as follows:

[0032] When in use, a plurality of aluminum profiles to be processed are stored on the top of the placement table 12, and the stored aluminum profiles need to be stacked together. Then, the distance between the second calendering roller 8 and the first calendering roller 4, as well as the position of the infrared sensor 22 are adjusted according to the processing requirements, and the first hydraulic cylinder 6 is started to drive the mounting frame 7 to move vertically. The mounting frame 7 will drive the second calendering roller 8 to move vertically, so that the second calendering roller 8 is close to or away from the first calendering roller 4. After the distance between the second calendering roller 8 and the first calendering roller 4 is adjusted, the first hydraulic cylinder 6 is closed, and then the rodless cylinder 21 is started, so that the rodless cylinder 21 drives the infrared sensor 22 to move horizontally. After the infrared sensor 22 is adjusted to a suitable position, the rodless cylinder 21 is closed.

[0033] Then, the control cabinet can be operated to enable the equipment to automatically load and process the aluminum profiles. During operation, the dual-axis motor 13 will drive the connecting rod 14 to rotate, and the connecting rod 14 will drive the first bevel gear 15 to rotate. The first bevel gear 15 will drive the screw sleeve 10 to rotate on the support plate 11 through the second bevel gear 16. Since the screw sleeve 10 is threadedly connected to the screw rod 9, the rotation of the screw sleeve 10 will cause the support plate 11 to move vertically, and the support plate 11 will drive the placement table 12 to move vertically, so that the placement table 12 will lift the top aluminum profile to above the baffle 24, and then the dual-axis motor 13 will stop, and then the electric telescopic rod 18 will The push block is driven to move, so that the push block pushes the top aluminum profile into between the first calendering roller 4 and the second calendering roller 8. Under the action of the baffle 24, the aluminum profiles of the second layer and below can be prevented from being moved by the aluminum profiles of the first layer. When the top aluminum profile is pushed into between the first calendering roller 4 and the second calendering roller 8, the loading work is completed, and then the electric telescopic rod 18 will move the push block to the original position, and then the driving motor 5 will drive the rotating shaft 3 to rotate, and the rotating shaft 3 will drive the first calendering roller 4 to rotate, so that the first calendering roller 4 and the second calendering roller 8 will perform calendering processing on the aluminum profile, and the calendered part will move to one side, and the calendered aluminum profile will be moved to the other side. After the profile is detected by the infrared sensor 22, the drive motor 5 will stop working, and then the second hydraulic cylinder 19 will drive the cutting knife 20 to descend, so that the cutting knife 20 cuts the aluminum profile. The cut aluminum profile will automatically fall, and the staff can use the collection box to collect it. Then the second hydraulic cylinder 19 will move the cutting knife 20 back to its original position. During the movement, two brushes 23 will clean up the debris on the surface of the cutting knife 20. Then the infrared sensor 22 will not detect the existence of the aluminum profile, and the drive motor 5 will start again, so that the first calendering roller 4 and the second calendering roller 8 will rotate to calender the position where the aluminum profile is not calendered. The rolled aluminum profile will be detected by the infrared sensor 22 again. After the detection, the second hydraulic cylinder 19 will be started again, so that the cutting knife 20 continues to cut the aluminum profile. After a period of time, the rolling and cutting of an aluminum profile is completed, and then the dual-axis motor 13 and the electric telescopic rod 18 will be started again to push the second layer of aluminum profile into between the first rolling roller 4 and the second rolling roller 8, thereby continuously reciprocating. In this way, the equipment can realize automatic feeding and processing of aluminum, which can save the time and physical strength of the staff. Even if the staff leaves temporarily, the equipment can work normally. It is convenient to use and is not easy to affect work efficiency.

[0034] Compared with the related art, the aluminum profile rolling and cutting integrated equipment provided by the utility model has the following beneficial effects:

[0035] The utility model provides an integrated equipment for rolling and cutting of aluminum profiles. A feeding mechanism can be used to store a plurality of aluminum profiles to be processed, and the stored aluminum profiles can be automatically fed layer by layer between a first rolling roller 4 and a second rolling roller 8. A driving motor 5 can be used to rotate the first rolling roller 4 and the second rolling roller 8 to roll the aluminum profiles. A cutting mechanism can automatically cut the rolled aluminum profiles according to their lengths. A control cabinet can be used to coordinate the feeding mechanism, the driving motor 5 and the cutting mechanism so that the equipment can realize automatic loading and processing of the aluminum profiles, thereby saving the time and physical strength of the staff. Even if the staff temporarily leaves, the equipment can still work normally. The equipment is convenient to use and does not easily affect the work efficiency. A first hydraulic cylinder 6 can be used to adjust the spacing between the first rolling roller 4 and the second rolling roller 8 according to the thickness of the aluminum profile. A baffle 24 can be used to prevent the aluminum profiles of the second layer and below from moving due to the movement of the aluminum profiles of the first layer, thereby ensuring the stability of the aluminum profiles during automatic loading.

[0036] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An integrated equipment for rolling and cutting aluminum profiles, characterized in that: include: A horizontal plate, wherein an opening is formed on the horizontal plate; A U-shaped plate, the U-shaped plate is welded to the top of the horizontal plate, two rotating shafts are rotatably mounted on the U-shaped plate, and the first calendering roller is fixedly sleeved on both rotating shafts; Two drive motors, both of which are fixedly mounted on one side of the U-shaped plate, and the output shafts of the two drive motors are fixedly connected to one end of the two rotating shafts respectively; Two first hydraulic cylinders, both of which are fixedly mounted on the top of the U-shaped plate, both of which have mounting frames fixedly mounted on their output rods, and both of which have second calendering rollers rotatably mounted on their mounting frames; A feeding mechanism, which is mounted on the transverse plate and is used for feeding aluminum profiles; A cutting mechanism is mounted on the U-shaped plate and is used for cutting aluminum profiles.

2. The aluminum profile rolling and cutting integrated equipment according to claim 1, characterized in that: The feeding mechanism includes two screw rods, two screw sleeves, a support plate, a placement table, a double-axis motor, two connecting rods, two first bevel gears, two second bevel gears, a support block and an electric telescopic rod. The two screw rods are welded to the bottom of the cross plate, the two screw sleeves are respectively threadedly sleeved on the two screw rods, the support plate is rotatably mounted on the two screw sleeves, the placement table is welded on the top of the support plate, the double-axis motor is fixedly mounted on the bottom of the support plate, the two connecting rods are respectively fixedly mounted on the two output shafts of the double-axis motor, the two first bevel gears are respectively fixedly mounted on the two connecting rods, the two second bevel gears are respectively fixedly sleeved on the two screw sleeves, and the two second bevel gears are respectively meshed with the two first bevel gears, the support block is fixedly mounted on the top of the cross plate, the electric telescopic rod is fixedly mounted on the top of the support block, and a push block for pushing the aluminum profile is fixedly mounted on the output rod of the electric telescopic rod.

3. The aluminum profile rolling and cutting integrated equipment according to claim 1, characterized in that: The cutting mechanism includes a second hydraulic cylinder, a cutting knife, a rodless cylinder and an infrared sensor. The second hydraulic cylinder is fixedly mounted on the top of the U-shaped plate, the cutting knife is fixedly mounted on the output rod of the second hydraulic cylinder, the rodless cylinder is fixedly mounted on one side of the U-shaped plate, and the infrared sensor is fixedly mounted on the sliding block of the rodless cylinder.

4. The aluminum profile rolling and cutting integrated equipment according to claim 3, characterized in that: Two brushes are fixedly mounted on the inner wall of the U-shaped plate, and the two brushes are respectively located on both sides of the cutting knife.

5. The integrated aluminum profile rolling and cutting equipment according to claim 1, characterized in that: A baffle is fixedly installed on the top of the transverse plate, and the baffle is used to block the aluminum profile.

6. The integrated aluminum profile rolling and cutting equipment according to claim 1, characterized in that: A plurality of supporting legs are fixedly mounted on the bottom of the transverse plate, and a control cabinet is fixedly mounted on one side of the U-shaped plate.

7. The integrated aluminum profile rolling and cutting equipment according to claim 2, characterized in that: Two limit blocks are fixedly installed on the bottom of the support plate, and the two limit blocks are rotatably connected to the two connecting rods respectively.

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