Automatic rolling device for folded edge of cabinet plate

By designing the automatic rolling rolling device of the folding edge of the cabinet plate, the servo motor drives the rotation roller accurately using the servo motor system to solve the problem of unstable quality caused by the manual operation of small factories when folding metal plates, and achieve the accuracy and stability of the processing process. Sexuality ensures the consistency of product quality.

CN222385705UActive Publication Date: 2025-01-24NINGBO YOUMI CABINET CO LTD
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Patent Information

Application Number
CN202420757400.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-01-24
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

When folding metal sheets in small factories, manual operations are easily affected by human factors, resulting in unstable folding quality, making it difficult to ensure the consistency of quality of each product.

Method used

Design an automatic rolling device for the folding edge of the cabinet plate, including the installation board, roller press mechanism and driving mechanism. The servo motor drives the gear system to accurately control the speed and rotation angle of the rotor roller to ensure the accuracy and stability of the processing process.

Benefits of technology

It achieves precise control of the hemming of metal sheets, ensures the accuracy and stability of the processing process, avoids quality instability caused by manual operations, and ensures the quality consistency of each product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rolling devices, and discloses a cabinet plate edgefold automatic rolling device which comprises an installation plate, a rolling mechanism and a driving mechanism, the rolling mechanism and the driving mechanism are arranged on the side portion of the installation plate, two fixing frames are installed on the side portion of the installation plate, the rolling mechanism is installed between the two fixing frames, and the driving mechanism is installed on the installation plate. The driving mechanism and the rolling mechanism are used in cooperation, through the arrangement of the driving mechanism and a gearbox, a servo motor is started, the servo motor drives a driving gear, the driving gear is meshed with a circular gear, the circular gear and a bevel gear are meshed to rotate, and therefore a first gear rotates; the first gear and the second gear are meshed to rotate, so that the rotating gear at the end of the rotating roller rotates to drive the rotating roller to rotate, accurate control can be achieved through the servo motor, and therefore it is guaranteed that the rotating speed and the rotating angle of the rotating roller can be adjusted and changed according to preset requirements; and the accuracy and the stability of the machining process are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of rolling devices, in particular to an automatic rolling device for folding edge of a cabinet plate. Background Art

[0002] The automatic roller pressing device for folding the edge of cabinet plates is a device used in automated production lines, mainly used for the processing of metal plates. Its design concept aims to improve production efficiency, ensure product quality and reduce labor costs. The device is usually composed of a set of precision roller systems. By controlling the position and pressure of the rollers, it can accurately fold the plate components of equipment such as cabinets. During use, the operator only needs to simply set the relevant parameters, and the device can automatically complete the folding task, greatly improving production efficiency and consistency. Compared with traditional manual operation, this automatic roller pressing device can not only reduce manpower input, but also ensure the accuracy and consistency of folding, thereby improving the efficiency and competitiveness of the overall production line. In modern manufacturing, the automatic roller pressing device for folding the edge of cabinet plates has become an indispensable key equipment, bringing huge production advantages and economic benefits to enterprises.

[0003] At present, some small factories manually fold metal sheets and other materials after folding. Manual rolling is a common manual operation method. However, manual operation is easily affected by human factors. The operator's technical level and experience may lead to unstable folding quality, making it difficult to ensure that each product has consistent quality standards. Therefore, it does not meet the existing needs. We propose an automatic rolling device for cabinet sheet folding. Utility Model Content

[0004] The utility model provides an automatic rolling device for folding the edge of cabinet plates, which has the beneficial effect of ensuring the accuracy and stability of the processing process, and solves the problem that some small factories mentioned in the above background technology manually fold the edges of metal plates and other materials after folding. Manual rolling is a common manual operation method, but manual operation is easily affected by human factors. The operator's technical level and experience may lead to unstable quality of folding, making it difficult to ensure that each product has consistent quality.

[0005] The utility model provides the following technical solution: an automatic rolling device for folding the edge of a cabinet plate, comprising a mounting plate, a rolling mechanism and a driving mechanism, wherein the rolling mechanism and the driving mechanism are arranged on the side of the mounting plate, a fixing frame is installed on the side of the mounting plate, two fixing frames are provided, the rolling mechanism is installed between the two fixing frames, and the driving mechanism is used in conjunction with the rolling mechanism.

[0006] As an optional scheme of the automatic rolling device for folding the edge of a cabinet plate described in the utility model, wherein: a meshing box is installed on the side of the mounting plate, and the side of the mounting plate is also connected to a servo motor, a circular gear is connected inside the meshing box, and the side of the circular gear is meshed with a bevel gear, and a driving gear is sleeved on the outer side of the output shaft of the servo motor, and the driving gear meshes and rotates with the middle part of the circular gear.

[0007] As an optional solution of the automatic rolling device for folding the edge of a cabinet plate described in the utility model, the driving mechanism includes a first gear and a second gear, the side of the bevel gear is connected to a rotating shaft, the rotating shaft is inserted into the side of the engagement box, the first gear is sleeved on the side of the rotating shaft, and the second gear is meshed with the side of the first gear.

[0008] As an optional scheme of an automatic rolling device for folding the edge of a cabinet plate described in the utility model, wherein: a fixed groove and a rotating groove are arranged on the side of the fixed frame, and the rolling mechanism includes a fixed roller and a rotating roller, the fixed roller is inserted into the inside of the fixed groove, and the rotating roller is inserted into the inside of the rotating groove.

[0009] As an optional scheme of the automatic rolling device for folding the edge of a cabinet plate described in the utility model, there are a plurality of rotating rollers, one end of each of the rotating rollers is respectively provided with a rotating gear, and the rotating gear is meshed with the second gear.

[0010] As an optional solution of the automatic rolling device for folding the edge of a cabinet plate described in the utility model, wherein: a bracket is connected to the side of the mounting plate, and the end of the fixed roller is connected to the side of the bracket.

[0011] As an optional scheme of the automatic rolling device for folding the cabinet plate described in the utility model, wherein: the outer side of the fixed roller is covered with a roller sleeve, the roller sleeve is set as a conical roller, and the side of the rotating roller is opened with a curved groove.

[0012] The utility model has the following beneficial effects:

[0013] 1. The automatic rolling device for folding the cabinet plate is provided with a driving mechanism, a curved groove and a gear box. Before installing the rotating gear, the rotating gear is soaked in lubricating oil, and the servo motor is started. The servo motor drives the driving gear, and the driving gear meshes with the circular gear. The circular gear meshes and rotates with the bevel gear, thereby rotating the first gear. The first gear meshes and rotates with the second gear, thereby rotating the rotating gear at the end of the rotating roller, driving the rotating roller to rotate. The lubricating oil is stored in the curved groove and flows out during rotation, thereby lubricating the rotating gear. The servo motor can achieve precise control, thereby ensuring that the rotation speed and rotation angle of the rotating roller can be adjusted and changed according to predetermined requirements, ensuring the accuracy and stability of the processing process, and solving the problem that some small factories manually fold metal plates and other materials after folding. Manual rolling is a common manual operation method, but manual operation is easily affected by human factors. The operator's technical level and experience may lead to unstable folding quality, making it difficult to ensure that each product has consistent quality.

[0014] 2. The automatic rolling device for folding the cabinet plate has adopted the setting of the roller sleeve. The roller sleeve, driving mechanism and gear box cooperate with each other. The folded material is manually placed between the rotating roller and the roller sleeve, and the servo motor is started. Since the roller sleeve is set as a conical sleeve, there is a large gap and a small gap between the roller sleeve and the rotating roller. The folded material is between the small gaps, and the folded material is between the large gaps. The design of the roller sleeve and the material placement method can avoid excessive rolling, thereby improving the quality and aesthetics of the product. At the same time, avoiding excessive rolling can reduce damage and breakage to the material surface and reduce the scrap rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 2 It is a partial three-dimensional structural schematic diagram of the utility model.

[0017] Figure 3 It is a schematic diagram of the cutaway structure of the meshing box of the utility model.

[0018] Figure 4 This is a schematic diagram of the roller sleeve structure of the utility model.

[0019] Figure 5 This is a schematic diagram of the rotating gear structure of the utility model.

[0020] In the figure: 110, mounting plate; 111, fixing frame; 112, fixing groove; 113, rotating groove; 115, servo motor; 120, meshing box; 121, circular gear; 122, bevel gear; 123, driving gear; 124, rotating shaft; 130, bracket; 140, rolling mechanism; 141, fixed roller; 142, rotating roller; 143, roller sleeve; 160, driving mechanism; 161, first gear; 162, second gear; 163, rotating gear; 211, curved groove. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1: This embodiment is intended to promote the solution of the problem that some small factories use manual hemming of metal sheets and other materials after hemming. Manual rolling is a common manual operation method. However, manual operation is easily affected by human factors. The operator's technical level and experience may cause the quality of hemming to be unstable, making it difficult to ensure that each product has a consistent quality standard. Please refer to Figure 1-5 An automatic rolling device for folding the edge of a cabinet plate includes a mounting plate 110, a rolling mechanism 140 and a driving mechanism 160. The rolling mechanism 140 and the driving mechanism 160 are arranged on the side of the mounting plate 110. A fixing frame 111 is installed on the side of the mounting plate 110. There are two fixing frames 111. The rolling mechanism 140 is installed between the two fixing frames 111. The driving mechanism 160 is used in conjunction with the rolling mechanism 140.

[0023] A meshing box 120 is installed on the side of the mounting plate 110, and a servo motor 115 is also connected to the side of the mounting plate 110. A circular gear 121 is connected inside the meshing box 120, and a bevel gear 122 is meshed with the side of the circular gear 121. A driving gear 123 is sleeved on the outer side of the output shaft of the servo motor 115, and the driving gear 123 meshes and rotates with the middle of the circular gear 121.

[0024] The driving mechanism 160 includes a first gear 161 and a second gear 162 . The side of the bevel gear 122 is connected to a rotating shaft 124 . The rotating shaft 124 penetrates the side of the engagement box 120 . The first gear 161 is sleeved on the side of the rotating shaft 124 . The second gear 162 is meshed with the side of the first gear 161 .

[0025] A fixed groove 112 and a rotating groove 113 are provided on the side of the fixed frame 111, and the rolling mechanism 140 includes a fixed roller 141 and a rotating roller 142. The fixed roller 141 is inserted into the fixed groove 112, and the rotating roller 142 is inserted into the rotating groove 113. There are a plurality of rotating rollers 142, and a rotating gear 163 is respectively sleeved on one end of the plurality of rotating rollers 142. The rotating gear 163 is meshed with the second gear 162, and a curved groove 211 is opened on the side of the rotating roller 142.

[0026] In this embodiment: by setting the driving mechanism 160, the curved groove 211 and the gear box, the rotating gear 163 is soaked in lubricating oil before the rotating gear 163 is installed, the servo motor 115 is started, the servo motor 115 drives the driving gear 123, the driving gear 123 meshes with the circular gear 121, the circular gear 121 meshes and rotates with the bevel gear 122, so that the first gear 161 rotates, the first gear 161 meshes and rotates with the second gear 162, so that the rotating gear 163 at the end of the rotating roller 142 rotates, driving the rotating roller 142 to rotate, the lubricating oil is stored in the curved groove 211, and flows out when rotating, so as to lubricate the rotating gear 163, and good lubrication can effectively reduce the friction during the gear meshing process and wear, so that the gear surface remains smooth, surface defects and wear are reduced, thereby maintaining the geometric shape and size of the gear stable, which is beneficial to maintaining the accuracy of the gear transmission system, and realizing precise control by using the servo motor 115, thereby ensuring that the speed and rotation angle of the rotating roller 142 can be adjusted and changed according to predetermined requirements, ensuring the accuracy and stability of the processing process, and solving the problem that some small factories manually fold metal sheets and other materials after folding. Manual rolling is a common manual operation method, but manual operation is easily affected by human factors, and the operator's technical level and experience may lead to unstable folding quality, making it difficult to ensure that each product has consistent quality.

[0027] Embodiment 2: This embodiment is intended to solve the problem that excessive rolling may cause excessive deformation of the material, loss of the original shape, and affect the appearance and function of the product. This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 1-5 The side of the mounting plate 110 is connected to a bracket 130 , the end of the fixed roller 141 is connected to the side of the bracket 130 , and a roller sleeve 143 is sleeved on the outer side of the fixed roller 141 , and the roller sleeve 143 is set as a conical roller.

[0028] In this embodiment: through the setting of the roller sleeve 143, the roller sleeve 143, the driving mechanism 160 and the gear box cooperate, and the folded material is manually placed between the rotating roller 142 and the roller sleeve 143, and the servo motor 115 is started. Since the roller sleeve 143 is set as a conical sleeve, there is a large gap and a small gap between the roller sleeve and the rotating roller 142. The folded material is between the small gaps, and the folded material is between the large gaps. The design of the roller sleeve 143 and the material placement method can avoid excessive rolling, thereby improving the quality and aesthetics of the product. At the same time, it also achieves the effect of avoiding excessive rolling to reduce damage and breakage to the surface of the material and reduce the scrap rate.

[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0030] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. An automatic rolling device for folding cabinet plates, comprising a mounting plate (110), a rolling mechanism (140) and a driving mechanism (160), wherein the rolling mechanism (140) and the driving mechanism (160) are arranged on the side of the mounting plate (110), characterized in that: A fixing frame (111) is installed on the side of the mounting plate (110), two fixing frames (111) are provided, the rolling mechanism (140) is installed between the two fixing frames (111), and the driving mechanism (160) is used in conjunction with the rolling mechanism (140); A fixed groove (112) and a rotating groove (113) are provided on the side of the fixed frame (111); the rolling mechanism (140) comprises a fixed roller (141) and a rotating roller (142); the fixed roller (141) is inserted into the interior of the fixed groove (112); and the rotating roller (142) is inserted into the interior of the rotating groove (113); A roller sleeve (143) is sleeved on the outside of the fixed roller (141), the roller sleeve (143) is configured as a conical roller, and a curved groove (211) is provided on the side of the rotating roller (142).

2. The automatic rolling device for folding the cabinet sheet material according to claim 1 is characterized in that: A meshing box (120) is installed on the side of the mounting plate (110), and a servo motor (115) is also connected to the side of the mounting plate (110). A circular gear (121) is connected inside the meshing box (120), and a bevel gear (122) is meshedly connected to the side of the circular gear (121). A driving gear (123) is sleeved on the outer side of the output shaft of the servo motor (115), and the driving gear (123) meshes and rotates with the middle of the circular gear (121).

3. The automatic rolling device for folding the cabinet sheet material according to claim 2 is characterized in that: The driving mechanism (160) comprises a first gear (161) and a second gear (162); a rotating shaft (124) is connected to a side of the bevel gear (122); the rotating shaft (124) penetrates a side of the engagement box (120); the first gear (161) is sleeved on a side of the rotating shaft (124); and the second gear (162) is meshed with a side of the first gear (161).

4. The automatic rolling device for folding edge of cabinet sheet material according to claim 1, characterized in that: A plurality of rotating rollers (142) are provided, and a rotating gear (163) is sleeved on one end of each of the rotating rollers (142), and the rotating gear (163) is meshed with the second gear (162).

5. The automatic rolling device for folding edge of cabinet sheet material according to claim 1, characterized in that: A bracket (130) is connected to a side of the mounting plate (110), and an end of the fixing roller (141) is connected to a side of the bracket (130).