Spiral pipe machining device with protection function

By designing multiple clamping methods and the spiral pipe processing device of the regulating mechanism, the problem of unstable spiral tube cutting in existing technologies and difficulty in the replacement of cutting mechanisms in existing technologies have achieved more efficient clamping and cutting. life.

CN222386060UActive Publication Date: 2025-01-24天津市华油管道科技有限公司
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Patent Information

Application Number
CN202420478152.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-01-24
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

The existing spiral pipe cutting device is unstable when cutting thin pipes, which can easily lead to the pipe falling off and the cutting mechanism cannot be replaced and repaired quickly, affecting the service life and efficiency of the device.

Method used

A spiral tube processing device with protective function is designed. It adopts a variety of clamping methods and adjustment mechanisms. It can clamp spiral tubes of different specifications and quickly replace the cutting mechanism through the disassembly mechanism.

Benefits of technology

Improve the stability and cutting efficiency of the spiral tube, extend the service life of the device, reduce the maintenance cost, and expand the scope of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of spiral pipe processing, and discloses a spiral pipe processing device with a protection function, which comprises a base, a shell and an air cylinder, the shell is fixedly arranged above the base, and the air cylinder is fixedly arranged above the shell and extends to the position below the shell. The moving mechanism is rotationally arranged in the base; the adjusting mechanism is fixedly arranged in the rotating mechanism; the adjusting mechanism comprises a first motor fixedly arranged in the moving mechanism. According to the spiral pipe cutting device, by starting the first motor, the round double-face rack can be driven to rotate clockwise, one end of the rack is driven to move towards the outer side of the disc, and therefore the cutting mechanism cuts a spiral pipe. And the clamping mechanism can clamp spiral pipes of different specifications and sizes, the application range of the device is widened, and the working efficiency of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spiral tube processing, and more specifically, to a spiral tube processing device with a protective function. Background Art

[0002] When cutting spiral tubes, special attention should be paid to the quality of the cutting surface. Because the wall of spiral tubes is thick, if the cutting surface is not smooth or the cutting size is not accurate, it will affect the subsequent processing and use. Therefore, when choosing the cutting method, it is necessary to select according to the material, thickness and cutting requirements of the tube. At the same time, it is also necessary to pay attention to controlling the cutting temperature and cooling method to ensure the cutting quality and safety.

[0003] For example: Publication No.: CN220144868U proposes a spiral steel pipe cutting device, including a base 1, a processing chamber 2 and a steel pipe 3, the base 1 is fixedly connected to the processing chamber 2, a hydraulic cylinder 12 is fixedly installed on the upper surface of the processing chamber 2, the output end of the hydraulic cylinder 12 is fixedly connected to a connecting plate 14, a mounting plate 15 is fixedly installed on the bottom surface of the connecting plate 14, a cutting machine 16 is fixedly installed on the front surface of the mounting plate 15, noise reduction boxes 4 are fixedly installed on both side surfaces of the inner wall of the processing chamber 2, sound-absorbing cotton 5 is fixedly installed in the noise reduction box 4, a motor 6 and a first mounting seat 7 are fixedly installed on the upper surface of the base 1, a rotating rod 9 is rotatably connected in the first mounting seat 7, a first rotating roller 8 is fixedly connected to the peripheral side surface of the rotating rod 9, a transmission belt 10 is connected to the output end of the motor 6, and one end of the transmission belt 10 is sleeved with the rotating rod 9.

[0004] The device clamps 3 by two 19s, starts 13 to drive 16 to descend, then starts 16 to cut 3, and finally drives 6 to rotate 8 to rotate 3, so that 16 cuts the surface of 3, but since the height of 19 and the height of 8 cannot be adjusted, and 19 can only be adjusted left and right, when the cut 3 is thinner, 19 clamps 3 and 16 cuts 3, which will apply a downward force on it, while the height of 8 cannot be adjusted and cannot be fixed at the bottom of 3, and 3 cannot be rotated. When 3 is subjected to the downward force, since 19 is active, it will cause 3 to fall, so it needs to be modified and optimized. Utility Model Content

[0005] In order to overcome the deficiencies of the prior art, the utility model provides a spiral tube processing device with a protective function, which has the advantages of multiple clamping types and easy replacement.

[0006] To achieve the above purpose, the utility model provides the following technical solutions: a spiral tube processing device with a protective function, comprising a base, a shell, and a cylinder; the shell is fixedly arranged above the base, and the cylinder is fixedly arranged above the shell and extends to the bottom of the shell;

[0007] A moving mechanism is rotatably arranged inside the base;

[0008] The adjusting mechanism is fixedly arranged inside the rotating mechanism;

[0009] The adjusting mechanism includes a motor 1 fixedly arranged inside the moving mechanism, a large gear is fixedly installed above the transmission shaft of the motor 1, a motor 2 is fixedly installed above the moving mechanism, a disc is fixedly installed above the transmission shaft of the motor 2, a circular double-sided rack is rotatably sleeved above the disc, the outer side of the circular double-sided rack is meshed with the large gear, a groove is opened above the disc, a rack is movably installed above the groove, a pinion is rotatably installed above the disc, the pinion is meshed with the rack, and the pinion is meshed with the inner side of the circular double-sided rack.

[0010] As a preferred technical solution of the utility model, it also includes a bottom plate fixedly arranged at the bottom of the cylinder;

[0011] A disassembly mechanism is fixedly arranged above the bottom plate;

[0012] The disassembly mechanism includes a fixed block fixedly arranged above the bottom plate, a fixed shell is fixedly installed on the side of the fixed block, a knob is rotatably installed inside the fixed shell, a threaded rod three is sleeved on the internal thread of the knob, the threaded rod three movably passes through the fixed block and movably passes through a connecting block one, and a connecting block two is fixedly installed below the connecting block one.

[0013] As a preferred technical solution of the utility model, the moving mechanism includes a threaded rod 1 rotatably arranged inside the base, one end of the threaded rod 1 movably passes through one side of the base and is fixedly installed with a handle 1, a moving block 1 and a moving block 2 are threadedly sleeved on the top of the threaded rod 1, the inside of the moving block 1 and the moving block 2 are fixedly connected to the motor 1 of the adjustment mechanism, and the top of the moving block 1 and the moving block 2 are fixedly connected to the motor 2 of the adjustment mechanism.

[0014] As a preferred technical solution of the utility model, it also includes:

[0015] A clamping mechanism, fixedly arranged on a side of the rack;

[0016] The clamping mechanism includes a clamp fixedly arranged on the side of the rack, a threaded rod 2 is threadedly sleeved on the upper part of the clamp, a handle 2 is fixedly installed on the upper part of the threaded rod 2, and a clamping plate is rotatably installed on the lower part of the threaded rod 2.

[0017] As a preferred technical solution of the utility model, it also includes:

[0018] A cutting mechanism is fixedly arranged below the second connecting block;

[0019] The cutting mechanism comprises a motor 3 fixedly arranged below the connecting block 2, and a processing head is fixedly installed above the transmission shaft of the motor 3.

[0020] As a preferred technical solution of the utility model, there are two groups of adjustment mechanisms, both of which are arranged inside the moving mechanism and evenly distributed inside the moving block one and the moving block two, and there are two grooves, racks, and pinions in each group of the adjustment mechanisms, which are evenly distributed on one side of the disc.

[0021] As a preferred technical solution of the utility model, there are four groups of clamping mechanisms, and two of them form a group and are evenly distributed on the side of the adjustment mechanism.

[0022] As a preferred technical solution of the utility model, it also includes a sound-absorbing cotton fixedly arranged on the inner side of the shell, and the number of the sound-absorbing cotton is two, which are evenly distributed on the inner side of the shell.

[0023] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0024] 1. The utility model starts the first motor to drive the large gear to rotate clockwise, which drives the circular double-sided rack to rotate clockwise, drives one end of the rack to move to the outside of the disc, clamps the spiral tube above the clamping mechanism, and then drives the cutting mechanism to move downward by starting the cylinder, and starts the cutting mechanism, and then starts the second motor to drive the spiral tube to rotate, so that the cutting mechanism cuts the spiral tube. Compared with the traditional device, the device can change the clamping distance of the clamping mechanism by starting the adjustment mechanism, so that the clamping mechanism can clamp spiral tubes of different sizes, thereby improving the use range of the device and the working efficiency of the device.

[0025] 2. The utility model drives one end of the threaded rod three to move backward by rotating the knob clockwise. When one end of the threaded rod three moves out of the interior of the connecting block one, the knob is stopped and the cutting mechanism can be replaced and repaired. Compared with the traditional device, the device can replace and repair the cutting mechanism more quickly through the disassembly mechanism, thereby increasing the service life of the internal parts of the device, improving the utilization efficiency of the device, reducing the cost of using the device, avoiding the entire device being unusable due to damage to the cutting mechanism, and increasing the service life of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the utility model;

[0027] Figure 2 For this utility model Figure 1 A local enlarged schematic diagram of point A;

[0028] Figure 3 For this utility model Figure 1 A local enlarged schematic diagram of point B;

[0029] Figure 4 For this utility model Figure 1 A local enlarged schematic diagram of point C;

[0030] Figure 5 It is a schematic diagram of the internal structure of the housing of the utility model;

[0031] Figure 6 For this utility model Figure 5 A local enlarged schematic diagram of point D;

[0032] Figure 7 For this utility model Figure 5 A partial enlarged schematic diagram of point E.

[0033] In the figure: 1. base; 2. shell; 3. handle 1; 4. threaded rod 1; 5. moving block 1; 6. moving block 2; 7. motor 1; 8. large gear; 9. motor 2; 10. disc; 11. circular double-sided rack; 12. groove; 13. rack; 14. small gear; 15. handle 2; 16. threaded rod 2; 17. clamp; 18. fixture; 19. cylinder; 20. bottom plate; 21. fixed block; 22. threaded rod 3; 23. fixed shell; 24. knob; 25. connecting block 1; 26. connecting block 2; 27. motor 3; 28. processing head; 29. ​​sound-absorbing cotton. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] like Figures 1 to 7 As shown, the utility model provides a spiral tube processing device with a protective function, comprising a base 1, a shell 2, and a cylinder 19; the shell 2 is fixedly arranged above the base 1, and the cylinder 19 is fixedly arranged above the shell 2 and extends to the bottom of the shell 2;

[0036] The moving mechanism is rotatably arranged inside the base 1;

[0037] The adjusting mechanism is fixedly arranged inside the rotating mechanism;

[0038] The adjusting mechanism includes a motor 1 7 fixedly arranged inside the moving mechanism, a large gear 8 is fixedly installed above the transmission shaft of the motor 1 7, a motor 2 9 is fixedly installed above the moving mechanism, a disc 10 is fixedly installed above the transmission shaft of the motor 2 9, a circular double-sided rack 11 is rotatably sleeved above the disc 10, the outer side of the circular double-sided rack 11 is meshed with the large gear 8, a groove 12 is opened above the disc 10, a rack 13 is movably installed above the groove 12, a pinion 14 is rotatably installed above the disc 10, the pinion 14 is meshed with the rack 13, and the pinion 14 is meshed with the inner side of the circular double-sided rack 11.

[0039] When the staff needs to process and cut the spiral tube, they first start the motor 7. When the motor 7 is started, the transmission shaft of the motor 7 will drive the large gear 8 to rotate clockwise. When the large gear 8 rotates, it will drive the circular double-sided rack 11 to rotate clockwise. When the circular double-sided rack 11 rotates, since the inner side of the circular double-sided rack 11 is also provided with teeth, the rotation of the circular double-sided rack 11 will drive the small gear 14 to rotate clockwise. When the small gear 14 rotates, it will drive one end of the rack 13 to move toward the outside of the disc 10. When the disc 10 moves outward, it will drive the clamping mechanism to move. When the circle formed by the centers of the two clamping mechanisms is exactly the same as the circumference of the spiral tube, the spiral tube is clamped above the clamping mechanism, and then the cutting mechanism is driven downward by starting the cylinder 19, and the cutting mechanism is started. When the processing head 28 contacts the surface of the spiral tube, by starting the motor 29, when the motor 29 is started, it will drive the spiral tube to rotate.

[0040] By starting the motor 1 7, the large gear 8 will be driven to rotate clockwise, which will drive the circular double-sided rack 11 to rotate clockwise, and drive one end of the rack 13 to move to the outside of the disc 10, clamping the spiral tube above the clamping mechanism, and then by starting the cylinder 19 to drive the cutting mechanism to move downward, and start the cutting mechanism, and then by starting the motor 2 9, the spiral tube will be driven to rotate, so that the cutting mechanism cuts the spiral tube. Compared with the traditional device, the device can change the clamping distance of the clamping mechanism by starting the adjustment mechanism, so that the clamping mechanism can clamp spiral tubes of different sizes, thereby improving the use range of the device and improving the working efficiency of the device.

[0041] Among them, it also includes a bottom plate 20 fixedly arranged at the bottom of the cylinder 19;

[0042] The disassembly mechanism is fixedly arranged above the bottom plate 20;

[0043] The disassembly mechanism includes a fixed block 21 fixedly arranged above the base plate 20, a fixed shell 23 is fixedly installed on the side of the fixed block 21, a knob 24 is rotatably installed inside the fixed shell 23, a threaded rod three 22 is sleeved on the internal thread of the knob 24, the threaded rod three 22 movably penetrates the fixed block 21 and movably penetrates a connecting block one 25, and a connecting block two 26 is fixedly installed below the connecting block one 25.

[0044] When the staff needs to repair or replace the cutting mechanism, the staff turns the knob 24 clockwise. When the knob 24 is turned clockwise, since the connection between the knob 24 and the threaded rod three 22 is provided with a thread, as the knob 24 is turned, one end of the threaded rod three 22 will be driven to move backward. When one end of the threaded rod three 22 moves out of the interior of the connecting block one 25, the knob 24 is stopped from being turned. When the cutting mechanism needs to be fixed, the staff turns the knob 24 counterclockwise. When the knob 24 is turned counterclockwise, one end of the threaded rod three 22 will be driven to enter the interior of the connecting block one 25. When one end of the threaded rod three 22 enters the interior of the connecting block one 25, the knob 24 is stopped from being turned.

[0045] By rotating the knob 24 clockwise, one end of the threaded rod three 22 is driven to move backward. When one end of the threaded rod three 22 moves out of the interior of the connecting block one 25, the knob 24 is stopped and the cutting mechanism can be replaced and repaired. Compared with the traditional device, the device can replace and repair the cutting mechanism more quickly through the disassembly mechanism, thereby increasing the service life of the internal parts of the device, improving the utilization efficiency of the device, reducing the cost of using the device, avoiding the entire device being unusable due to damage to the cutting mechanism, and increasing the service life of the entire device.

[0046] Among them, the moving mechanism includes a threaded rod 4 rotatably arranged inside the base 1, one end of the threaded rod 4 movably passes through one side of the base 1 and is fixedly installed with a handle 3, a moving block 1 5 and a moving block 2 6 are threadedly sleeved on the upper part of the threaded rod 4, the inside of the moving block 1 5 and the moving block 2 6 are fixedly connected to the motor 1 7 of the adjustment mechanism, and the upper parts of the moving block 1 5 and the moving block 2 6 are fixedly connected to the motor 2 9 of the adjustment mechanism.

[0047] By turning the handle 1 3 , the distance between the moving block 1 5 and the moving block 2 6 can be adjusted, so that spiral tubes of different lengths can be processed and cut.

[0048] The device also includes: a clamping mechanism fixedly arranged on the side of the rack 13;

[0049] The clamping mechanism includes a clamp 18 fixedly arranged on the side of the rack 13, a threaded rod 16 is threadedly sleeved on the upper part of the clamp 18, a handle 15 is fixedly installed on the upper part of the threaded rod 16, and a clamping plate 17 is rotatably installed on the lower part of the threaded rod 16.

[0050] By rotating the handle 2 15 , the clamping plate 17 clamps and fixes the spiral tube, thereby improving the stability of the spiral tube during processing.

[0051] Among them, it also includes: a cutting mechanism, fixedly arranged below the second connecting block 26;

[0052] The cutting mechanism includes a motor 3 27 fixedly arranged below the connecting block 2 26 , and a processing head 28 is fixedly installed above the transmission shaft of the motor 3 27 .

[0053] Processing and cutting the spiral tube allows the spiral to be used in more scenarios, thus improving the utilization efficiency of the spiral tube.

[0054] Among them, there are two groups of adjustment mechanisms, both of which are arranged inside the moving mechanism and are evenly distributed inside the moving block 1 5 and the moving block 2 6. There are two grooves 12, racks 13, and pinions 14 in each group of adjustment mechanisms, and they are evenly distributed on one side of the disc 10.

[0055] The clamping interval of the clamping mechanism can be better changed, the working efficiency of the clamping mechanism is improved, and the working efficiency of the device is improved.

[0056] There are four groups of clamping mechanisms, two by two in a group, evenly distributed on the sides of the adjusting mechanism.

[0057] Both ends of the spiral tube can be clamped, thereby improving the stability of the spiral tube when being processed and cut.

[0058] There are also two sound-absorbing cottons 29 fixedly arranged on the inner side of the outer shell 2 , which are evenly distributed on the inner side of the outer shell 2 .

[0059] The noise inside the device can be absorbed by the sound-absorbing cotton 29, reducing the impact of the noise on the outside and reducing noise pollution.

[0060] The working principle and use process of this utility model:

[0061] When the staff needs to process and cut the spiral tube, they first start the motor 7. When the motor 7 is started, the transmission shaft of the motor 7 will drive the large gear 8 to rotate clockwise. When the large gear 8 rotates, it will drive the circular double-sided rack 11 to rotate clockwise. When the circular double-sided rack 11 rotates, since the inner side of the circular double-sided rack 11 is also provided with teeth, the rotation of the circular double-sided rack 11 will drive the small gear 14 to rotate clockwise. When the small gear 14 rotates, it will drive one end of the rack 13 to move toward the outside of the disc 10. When the disc 10 moves outward, it will drive the clamping mechanism to move. When the circle formed by the centers of the two clamping mechanisms is exactly the same as the circumference of the spiral tube, the spiral tube is clamped above the clamping mechanism, and then the cutting mechanism is driven downward by starting the cylinder 19, and the cutting mechanism is started. When the processing head 28 contacts the surface of the spiral tube, by starting the motor 29, when the motor 29 is started, it will drive the spiral tube to rotate.

[0062] When the staff needs to repair or replace the cutting mechanism, the staff turns the knob 24 clockwise. When the knob 24 is turned clockwise, since the connection between the knob 24 and the threaded rod three 22 is provided with a thread, as the knob 24 is turned, one end of the threaded rod three 22 will be driven to move backward. When one end of the threaded rod three 22 moves out of the interior of the connecting block one 25, the knob 24 is stopped from being turned. When the cutting mechanism needs to be fixed, the staff turns the knob 24 counterclockwise. When the knob 24 is turned counterclockwise, one end of the threaded rod three 22 will be driven to enter the interior of the connecting block one 25. When one end of the threaded rod three 22 enters the interior of the connecting block one 25, the knob 24 is stopped from being turned.

[0063] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0064] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A spiral tube processing device with a protective function, comprising a base (1), a housing (2), and a cylinder (19); characterized in that: The housing (2) is fixedly disposed above the base (1), and the cylinder (19) is fixedly disposed above the housing (2) and extends to the bottom of the housing (2); A moving mechanism is rotatably arranged inside the base (1); The adjusting mechanism is fixedly arranged inside the rotating mechanism; The adjustment mechanism comprises a motor 1 (7) fixedly arranged inside the moving mechanism, a large gear (8) fixedly installed above the transmission shaft of the motor 1 (7), a motor 2 (9) fixedly installed above the moving mechanism, a disc (10) fixedly installed above the transmission shaft of the motor 2 (9), a circular double-sided rack (11) rotatably sleeved above the disc (10), the outer side of the circular double-sided rack (11) meshing with the large gear (8), a groove (12) opened above the disc (10), a rack (13) movably installed above the groove (12), a pinion (14) rotatably installed above the disc (10), the pinion (14) meshing with the rack (13), and the pinion (14) meshing with the inner side of the circular double-sided rack (11).

2. The spiral tube processing device with protective function according to claim 1, characterized in that: It also includes a bottom plate (20) fixedly arranged at the bottom of the cylinder (19); A disassembly mechanism is fixedly arranged above the bottom plate (20); The disassembly mechanism comprises a fixed block (21) fixedly arranged above the bottom plate (20), a fixed shell (23) fixedly installed on the side of the fixed block (21), a knob (24) rotatably installed inside the fixed shell (23), a threaded rod three (22) internally threadedly sleeved on the knob (24), the threaded rod three (22) movably penetrates the fixed block (21) and movably penetrates a connecting block one (25), and a connecting block two (26) is fixedly installed below the connecting block one (25).

3. The spiral tube processing device with protective function according to claim 1, characterized in that: The moving mechanism comprises a threaded rod (4) rotatably arranged inside the base (1), one end of the threaded rod (4) movably passes through one side of the base (1) and is fixedly mounted with a handle (3), a moving block (5) and a moving block (6) are threadedly sleeved on the upper part of the threaded rod (4), the inside of the moving block (5) and the moving block (6) are both fixedly connected to a motor (7) of the adjustment mechanism, and the upper parts of the moving block (5) and the moving block (6) are both fixedly connected to a motor (9) of the adjustment mechanism.

4. The spiral tube processing device with protective function according to claim 1, characterized in that: Also included are: A clamping mechanism, fixedly arranged on a side of the rack (13); The clamping mechanism comprises a clamp (18) fixedly arranged on the side of the rack (13), a threaded rod (16) is threadedly sleeved on the upper part of the clamp (18), a handle (15) is fixedly installed on the upper part of the threaded rod (16), and a clamping plate (17) is rotatably installed on the lower part of the threaded rod (16).

5. The spiral tube processing device with protective function according to claim 1, characterized in that: Also included are: A cutting mechanism is fixedly disposed below the second connecting block (26); The cutting mechanism comprises a motor three (27) fixedly arranged below the connecting block two (26), and a processing head (28) is fixedly installed above the transmission shaft of the motor three (27).

6. The spiral tube processing device with protective function according to claim 1, characterized in that: There are two groups of the adjustment mechanism, both of which are arranged inside the moving mechanism and are evenly distributed inside the moving block 1 (5) and the moving block 2 (6), and each group of the adjustment mechanism has two grooves (12), racks (13), and pinions (14), which are evenly distributed on one side of the disc (10).

7. The spiral tube processing device with protective function according to claim 4, characterized in that: The clamping mechanisms have four groups, and two of them form a group and are evenly distributed on the sides of the adjusting mechanism.

8. The spiral tube processing device with protective function according to claim 1, characterized in that: It also includes sound-absorbing cotton (29) fixedly arranged on the inner side of the outer shell (2), wherein the number of the sound-absorbing cotton (29) is two and the two are evenly distributed on the inner side of the outer shell (2).

Citation Information

Patent Citations

  • Spiral steel pipe cutting device

    CN220144868U