Automatic assembling machine of sensor
By designing an automatic sensor assembly machine and using automated processes to complete assembly, the problems of low efficiency and poor accuracy caused by manual assembly of sensors are solved, and efficient and accurate automatic assembly is achieved.
Patent Information
- Application Number
- CN202421144097.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, sensor assembly mainly relies on labor, resulting in low production efficiency, high labor intensity, low accuracy and difficult to guarantee quality.
An automatic assembly machine for sensors is designed, including a workbench, a copper shell and a feeding device for sensing components, a gluing mechanism, a transmission mechanism, a sealing ring feeding mechanism and a control device. The assembly is completed through a mechanized and automated process.
The mechanization automation of sensor assembly is realized, the work efficiency is improved, the labor intensity is reduced, the accuracy and quality of assembly are improved, and labor costs are reduced.
Smart Images

Figure CN222386325U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sensors, in particular to an automatic assembly machine for sensors. Background Art
[0002] With the development of society, sensors are used in many fields, especially in the automotive field, such as digitalization, intelligence, and multifunctionality. At present, most of the sensors assembled on the market are completed manually. On the one hand, the manual processing method has low production efficiency, high labor intensity, low work efficiency, and high production costs. On the other hand, the precision of manual assembly is low and the quality cannot be guaranteed. Summary of the invention
[0003] In view of the deficiencies in the prior art, the utility model provides an automatic assembly machine for sensors to achieve mechanized automatic assembly and achieve the advantages of reducing labor intensity, improving work efficiency and assembly accuracy.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic assembly machine for a sensor, characterized in that it includes a workbench, on which a copper shell feeding device, a sensing component feeding device, a first assembly device and a second assembly device are provided, the copper shell feeding device includes a copper shell discharge tray for placing the copper shell, a copper shell grabbing mechanism, a gluing mechanism, a copper shell conveying mechanism, a sealing ring feeding mechanism and a first control device, the first control device is used to control the copper shell discharge tray, the copper shell grabbing mechanism, the gluing mechanism, the copper shell conveying mechanism and the sealing ring feeding mechanism, the copper shell grabbing mechanism includes a first grabbing component for grabbing the copper shell and a parallel device The second guide rail and the third guide rail are arranged on the workbench, the two ends of the second guide rail are arranged on the workbench through the first supporting column, the two ends of the third guide rail are arranged on the workbench through the second supporting column, the first grasping component is arranged on the second guide rail and the third guide rail through the fourth guide rail, the two ends of the fourth guide rail are arranged on the second guide rail and the third guide rail through the first sliding block, the fourth guide rail drives the fourth guide rail to reciprocate along the second guide rail and the third guide rail through the second driving member, the first grasping component is arranged on the fourth guide rail through the grasping sliding block, and is driven to reciprocate along the fourth guide rail through the third driving member, and the first grasping component includes a first grasping member and a fourth driving member that drives the first grasping member to pick up and place.
[0005] By adopting the above technical scheme, when assembling the sensor, the processed copper shell and the processed sensing component are placed on the copper shell feeding device and the sensing component feeding device respectively; the copper shell grabbing mechanism grabs the copper shell from the copper shell feeding device and transmits it to the gluing mechanism; the copper shell conveying mechanism conveys the glued copper shell to the sealing ring feeding vibration plate for assembly of the sealing ring, and then transmits it to the pressing device through the copper shell conveying mechanism; the sensing component feeding device and the sensing component grabbing mechanism grab the sensing component from the sensing component feeding device and transmit it to the correction mechanism; after the sensing component is processed by the correction mechanism to meet the assembly standard, the sensing component is conveyed to the pressing device through the sensing component conveying mechanism for pressing with the copper shell to complete the assembly process; finally, the qualified products and unqualified products are inspected and checked by the inspection device. This arrangement improves work efficiency and reduces labor costs on the one hand.
[0006] The utility model is further configured as follows: the gluing mechanism includes a gluing component and a placement device for placing the copper shell, the gluing component includes a first column and a gluing piece arranged on a workbench, the first column is provided with a first guide rod, the gluing piece is sleeved on the first guide rod through a second slider, the second slider is driven by a first lifting drive member to move up and down along the first guide rod, the placement device includes a support frame and a placement seat arranged on the workbench, the placement seat is provided with a placement cavity for placing the copper shell, the support frame is provided with a second guide rod, the placement seat is sleeved on the second guide rod through a third slider, and the third slider is driven by a slider drive member to reciprocate along the second guide rod.
[0007] By adopting the above technical solution, the copper shell is glued by the glue-applying mechanism and the placement device, so the structure is simple and the design is reasonable.
[0008] The utility model is further configured as follows: the copper shell conveying mechanism includes a first guide plate and a plurality of first clamping clamps, the first clamping clamp is arranged on the first guide plate through a first connecting block, the first guide plate is arranged on a workbench through a first mounting assembly, the first mounting assembly includes a first mounting frame and a first mounting plate arranged on the workbench, the first mounting frame is provided with a first horizontal slide rail, the first mounting plate is arranged on the first slide rail through a first moving block, the first moving block drives the first moving block to reciprocate along the horizontal direction of the first slide rail through a first driving assembly, thereby driving the first guide plate to reciprocate, a second vertical slide rail is provided on the first mounting plate, the first guide plate is arranged on the first mounting plate through a second moving block, and the first moving block is provided with a second driving assembly that drives the second moving block to rise and fall along the second slide rail, thereby driving the first guide plate to rise and fall.
[0009] By adopting the above technical solution, the copper shell is transferred to the next process through the copper shell transfer mechanism, so the structure is simple and the design is reasonable.
[0010] The utility model is further configured as follows: the sealing ring feeding mechanism is configured as more than two, the sealing ring feeding mechanism includes a vibration plate automatic feeder, a sealing ring placing component, a sealing ring grabbing component and a sealing ring assembly component, the sealing ring placing component includes a second column arranged on the workbench and a placing table arranged on the second column, the placing table is provided with an open groove for placing the sealing ring, a guide component is provided between the vibration plate automatic feeder and the opening groove, the sealing ring grabbing component includes a second grabbing member and a second mounting frame arranged on the workbench, the second mounting frame is provided with a second mounting plate, and the second mounting A third slide rail in the horizontal direction is provided on the mounting plate, and a third moving block is provided on the third slide rail. The third moving block is driven by a third driving assembly to make the third moving block reciprocate horizontally along the third slide rail. A fourth slide rail in the vertical direction is provided on the third moving block. The second grabbing member is arranged on the third moving block through a fourth moving block adapted to the fourth slide rail. The fourth moving block is driven by a fourth driving assembly to make the fourth moving block move up and down along the fourth slide rail. The sealing ring assembly assembly includes a third column arranged on the workbench and an assembly table arranged on the third column, and an assembly groove is provided on the assembly table.
[0011] By adopting the above technical solution, more than two sealing ring feeding mechanisms are provided, which is convenient for placing sealing rings at the same time on the one hand, and can meet the needs of sealing rings of different sizes on the other hand. This arrangement has a simple structure and a reasonable design.
[0012] The utility model is further configured as follows: the induction component feeding device includes an induction component discharge tray for placing the induction component, an induction component grabbing mechanism, a transmission induction component mechanism and a second control device, the second control device is used to control the induction component discharge tray, the induction component grabbing mechanism and the transmission induction component mechanism, the induction component grabbing mechanism includes a second grabbing component for grabbing the induction component and a sixth guide rail and a seventh guide rail arranged in parallel, the two ends of the sixth guide rail are arranged on the workbench through a third supporting column, the two ends of the seventh guide rail are arranged on the workbench through a fourth supporting column, the second grabbing component is arranged on the sixth guide rail and the seventh guide rail through an eighth guide rail, the two ends of the eighth guide rail are arranged on the sixth guide rail and the seventh guide rail through a fourth slider, the eighth guide rail is driven to reciprocate along the sixth guide rail and the seventh guide rail through a sixth driving member, the second grabbing component is arranged on the eighth guide rail through a fifth slider, and is driven to reciprocate along the eighth guide rail through the seventh driving member, the second grabbing component includes a third grabbing member and an eighth driving member that drives the third grabbing member to pick up and place.
[0013] By adopting the above technical solution, the induction component is transferred to the next process through the induction component feeding device.
[0014] The utility model is further configured as follows: the transmission sensing component mechanism includes a first transmission component and an up-and-down flipping component, the first transmission component includes a positioning seat and a third mounting frame arranged on the workbench, the third mounting frame is provided with a first guide shaft, both ends of the first guide shaft are arranged on the third mounting frame through shaft seats, the positioning seat is provided with a positioning groove adapted to the sensing component, the positioning seat is arranged on the first guide shaft through a sliding seat, the sliding seat is sleeved on the first guide shaft, and the sliding seat is driven to slide along the first guide shaft by a sliding seat driving member, the up-and-down flipping component includes a clamping component and a first vertical plate arranged on the third mounting frame, the first vertical plate is provided with a second lifting driving member, the clamping component is connected to the second lifting driving member through a first connecting component, the first connecting component includes a first connecting plate connected to the second lifting driving member and an up-and-down flipping driving member that drives the clamping component to flip.
[0015] By adopting the above technical solution, the sensing component is placed on the positioning seat, and the sliding seat driving member drives the sliding seat with the positioning seat to be transferred to the upside-down flipping component, which is grasped by the clamping component and then driven by the upside-down flipping driving member to complete the required state when the sensing component is assembled. This setting and design are reasonable.
[0016] The utility model is further configured as follows: the first assembly device includes an assembly workbench, a first conveying component and a second conveying component, the first conveying component includes a first conversion table for placing the copper shell, a second guide plate and a plurality of second clamping fixtures, the second clamping fixture is arranged on the second guide plate through a second connecting block, the second guide plate is arranged on the workbench through a second mounting component, the second mounting component includes a first track and a third mounting plate arranged on the workbench, the third mounting plate is arranged on the first track through a first sliding block, the first sliding block drives the first sliding block to reciprocate in the horizontal direction of the first track through a fifth driving component, thereby driving the second guide plate to reciprocate, the third mounting plate is provided with a second track in a vertical direction, the second guide plate The plate is set on the third mounting plate through a second sliding block, the first sliding block is provided with a first cylinder that drives the second sliding block to rise and fall along the second track, thereby driving the second guide plate to rise and fall, the second conveying assembly includes a second conversion table on which the sensing assembly is placed, a third clamping fixture and a second vertical plate arranged on the third mounting frame, the second vertical plate is provided with a second cylinder, the output end of the second cylinder is provided with a third sliding block, the third sliding block is provided with a second connecting plate, the second connecting plate is provided with a third cylinder, the output end of the third cylinder is provided with a fourth sliding block, the third clamping fixture is set on the fourth sliding block through the third connecting plate, the second cylinder drives the third clamping fixture to move horizontally, and the third cylinder drives the third clamping fixture to move vertically.
[0017] By adopting the above technical solution, the copper shell is transferred to the assembly workbench by the first transfer component, and the induction component is transferred to the assembly workbench by the second transfer component to be assembled with the copper shell. Such a setting design is reasonable.
[0018] The utility model is further configured as follows: the second assembly device includes a rotating disk, a first driving device for driving the rotating disk and a third control device; a plurality of assembly seats are distributed in an annular manner on the rotating disk; a conveying device, a shell loading device, a pressing device and a collecting device are arranged on the outer periphery of the rotating disk; the third control device is used to control the first driving device, the conveying device, the shell loading device, the pressing device and the collecting device; the conveying device includes a fourth clamping fixture and a sixth driving component for driving the fourth clamping fixture; the shell loading device includes a shell discharge disk, a shell grabbing member and a second driving device for driving the shell grabbing member; the collecting device includes a fifth clamping fixture, an eighth driving component for driving the fifth clamping fixture, a conveying channel and a collecting box; the pressing device includes a pressing head and a seventh driving component for driving the pressing head.
[0019] By adopting the above technical solution, such a setting realizes mechanized automatic assembly, has strong work continuity, greatly improves the work efficiency of sensor assembly, and has high assembly accuracy; at the same time, it has the advantages of reasonable and compact structural layout and small space occupation.
[0020] The utility model is further described below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;
[0022] Figure 2 It is a schematic diagram of the structure of an embodiment of the utility model;
[0023] Figure 3 It is a schematic diagram of the structure of an embodiment of the utility model;
[0024] Figure 4 This is a schematic diagram of the gluing mechanism structure of an embodiment of the utility model;
[0025] Figure 5 This is a schematic structural diagram of a copper shell feeding device according to an embodiment of the utility model;
[0026] Figure 6 It is a schematic diagram of the structure of an embodiment of the utility model;
[0027] Figure 7 This is a schematic structural diagram of a copper shell feeding device according to an embodiment of the utility model;
[0028] Figure 8 This is a schematic diagram of the structure of the induction component feeding device of an embodiment of the utility model;
[0029] Fig. 9 This is a schematic diagram of the structure of the induction component feeding device of an embodiment of the utility model;
[0030] Fig.10 This is a schematic diagram of the structure of the induction component feeding device of an embodiment of the utility model;
[0031] Fig.11 This is a schematic diagram of the structure of the induction component feeding device of an embodiment of the utility model;
[0032] Fig.12 This is a schematic structural diagram of a copper shell feeding device according to an embodiment of the utility model;
[0033] Fig.13 It is a schematic structural diagram of a second assembly device according to an embodiment of the utility model. DETAILED DESCRIPTION
[0034] like Figure 1-13The automatic assembly machine of a sensor shown in the figure comprises a workbench 1, on which are arranged a copper shell feeding device 2, a sensing component feeding device 3, a first assembly device 4 and a second assembly device 5, the copper shell feeding device 2 comprises a copper shell discharge tray 21 for placing the copper shell, a copper shell grabbing mechanism 22, a gluing mechanism 23, a copper shell conveying mechanism 24, a sealing ring feeding mechanism 25 and a first control device 26, the first control device 26 is used to control the copper shell discharge tray 21, the copper shell grabbing mechanism 22, the gluing mechanism 2 3. The copper shell conveying mechanism 24 and the sealing ring feeding mechanism 25, the copper shell grabbing mechanism 22 includes a first grabbing component 221 for grabbing the copper shell and a second guide rail 222 and a third guide rail 223 arranged in parallel, both ends of the second guide rail 222 are arranged on the workbench 1 through a first support column 224, and both ends of the third guide rail 223 are arranged on the workbench 1 through a second support column 225, the first grabbing component 221 is arranged on the second guide rail 222 and the third guide rail 223 through a fourth guide rail 226, and the fourth guide rail 226 The two ends of the first slider 227 are arranged on the second guide rail 222 and the third guide rail 223, and the fourth guide rail 226 is driven by the second driving member 227 to reciprocate along the second guide rail 222 and the third guide rail 223. The first grabbing assembly 221 is arranged on the fourth guide rail 226 through the grabbing slider 228, and is driven to reciprocate along the fourth guide rail 226 by the third driving member 229. The first grabbing assembly 221 includes a first grabbing member 2211 and a fourth driving member 229 for driving the first grabbing member 2211 to pick up and place. Item 2212, when assembling the sensor, the processed copper shell and the processed induction component are placed on the copper shell feeding device and the induction component feeding device respectively, the copper shell grabbing mechanism grabs the copper shell from the copper shell feeding device and transfers it to the gluing mechanism, the copper shell conveying mechanism transfers the glued copper shell to the sealing ring feeding vibration plate for assembling the sealing ring, and then the induction component feeding device, the first assembly device and the second assembly device are used to complete the assembly process. This arrangement improves work efficiency and reduces labor costs on the one hand.
[0035] The utility model is further configured as follows: the gluing mechanism 23 includes a gluing assembly 231 and a placement device 232 for placing the copper shell, the gluing assembly 231 includes a first column 2311 and a gluing member 2312 arranged on the workbench, the first column 2311 is provided with a first guide rod 2313, the gluing member 2312 is sleeved on the first guide rod 2313 through a second slider 2314, the second slider 2314 is driven by a first lifting drive member 2315 to move up and down along the first guide rod 2313, and the copper shell is placed. The device 232 includes a support frame 2321 and a placement seat 2322 arranged on the workbench. The placement seat 2322 is provided with a placement cavity for placing the copper shell. The support frame 2321 is provided with a second guide rod 2323. The placement seat 2322 is sleeved on the second guide rod 2323 through a third slider 2324. The third slider 2324 is driven by a slider driving member to reciprocate along the second guide rod 2323. The copper shell is glued through the gluing mechanism and the placement device. This structure is simple and the design is reasonable.
[0036] The utility model is further configured as follows: the copper shell conveying mechanism 24 includes a first guide plate 241 and a plurality of first clamping fixtures 242, the first clamping fixture 242 is arranged on the first guide plate 241 through a first connecting block 243, the first guide plate 241 is arranged on a workbench through a first mounting assembly, the first mounting assembly includes a first mounting frame 244 and a first mounting plate 245 arranged on the workbench, the first mounting frame 244 is provided with a first slide rail 246 in a horizontal direction, the first mounting plate 245 is arranged on the first slide rail 246 through a first moving block 247, and the first moving block 247 is arranged on the first slide rail 246 through a first moving block 247. The driving component 248 drives the first moving block 247 to reciprocate horizontally along the first slide rail 246, thereby driving the first guide plate 241 to reciprocate. The first mounting plate 245 is provided with a second slide rail 249 in the vertical direction. The first guide plate 241 is set on the first mounting plate 245 through the second moving block 2401. The first moving block 247 is provided with a second driving component 2402 for driving the second moving block 2401 to rise and fall along the second slide rail 249, thereby driving the first guide plate 241 to rise and fall. The copper shell is transmitted to the next process through the copper shell transmission mechanism. The structure is simple and the design is reasonable.
[0037] The utility model is further configured as follows: more than two sealing ring feeding mechanisms 25 are provided, the sealing ring feeding mechanisms 25 include a vibration plate automatic feeder 251, a sealing ring placing component 252, a sealing ring grabbing component 253 and a sealing ring assembly component 254, the sealing ring placing component 252 includes a second column 2521 arranged on the workbench 1 and a placing table 2522 arranged on the second column 2521, an opening groove for placing the sealing ring is provided on the placing table 2522, a guide component 255 is provided between the vibration plate automatic feeder 251 and the opening groove, the sealing ring grabbing component 253 includes a second grabbing member 2531 and a second mounting frame 2532 arranged on the workbench 1, a second mounting plate 2533 is provided on the second mounting plate 2533, a third slide rail 2534 in a horizontal direction is provided on the second mounting plate 2533, and a third moving block 2534 is provided on the third slide rail 2534 535, the third moving block 2535 is driven by the third driving assembly to reciprocate along the third slide rail 2534 in the horizontal direction, the third moving block 2535 is provided with a fourth slide rail 2536 in the vertical direction, the second grabbing member 2531 is arranged on the third moving block 2535 through the fourth moving block 2537 matched with the fourth slide rail 2536, the fourth moving block 2537 is driven by the fourth driving assembly to move up and down along the fourth slide rail, the sealing ring assembly assembly 254 includes a third column 2541 arranged on the workbench and an assembly table 2542 arranged on the third column 2541, the assembly table 2542 is provided with an assembly groove, and the sealing ring feeding mechanism is arranged with more than two, on the one hand, it is convenient to place the sealing rings at the same time, on the other hand, it can meet the needs of sealing rings of different sizes, so that the structure is simple and the design is reasonable.
[0038] The utility model is further configured as follows: the induction component feeding device 3 includes an induction component discharge tray 31 for placing the induction component, an induction component grabbing mechanism 32, a transmission induction component mechanism 33 and a second control device 34, the second control device 34 is used to control the induction component discharge tray 31, the induction component grabbing mechanism 32 and the transmission induction component mechanism 33, the induction component grabbing mechanism 32 includes a second grabbing component 321 for grabbing the induction component and a sixth guide rail 322 and a seventh guide rail 323 arranged in parallel, the two ends of the sixth guide rail 322 are arranged on the workbench through the third support column 324, the two ends of the seventh guide rail 323 are arranged on the workbench 1 through the fourth support column 325, and the second grabbing mechanism 321 is used to grab the induction component. The component 321 is set on the sixth guide rail 322 and the seventh guide rail 323 through the eighth guide rail 326. The two ends of the eighth guide rail 326 are set on the sixth guide rail 322 and the seventh guide rail 323 through the fourth slider 327. The eighth guide rail 326 is driven to reciprocate along the sixth guide rail 322 and the seventh guide rail 323 by the sixth driving member. The second grabbing component 321 is set on the eighth guide rail 326 through the fifth slider 328, and is driven to reciprocate along the eighth guide rail 326 by the seventh driving member 329. The second grabbing component 321 includes a third grabbing member 3211 and an eighth driving member 3212 that drives the third grabbing member to pick up and place. The sensing component is transmitted to the next process through the sensing component feeding device.
[0039] The utility model is further configured as follows: the transmission sensing component mechanism 33 includes a first transmission component 331 and an up-and-down flipping component 332, the first transmission component 331 includes a positioning seat 3311 and a third mounting frame 3312 arranged on the workbench 1, the third mounting frame 3312 is provided with a first guide shaft 3313, both ends of the first guide shaft 3313 are arranged on the third mounting frame 3312 through shaft seats 3314, the positioning seat 3311 is provided with a positioning groove adapted to the sensing component, the positioning seat 3311 is arranged on the first guide shaft 3313 through a sliding seat 3315, the sliding seat 3315 is sleeved on the first guide shaft 3313, and the sliding seat is driven by a sliding seat driving member 3316 to slide along the first guide shaft 3313, flipping up and down. Component 332 includes a clamping component 3321 and a first vertical plate 3322 arranged on a third mounting frame 3312, a second lifting drive member 3323 is provided on the first vertical plate 3322, the clamping component 3321 is connected to the second lifting drive member 3323 via a first connecting component 3324, the first connecting component 3324 includes a first connecting plate 33241 connected to the second lifting drive member 3323 and an up and down flipping drive member 33242 for driving the clamping component 3321 to flip, the sensing component is placed on the positioning seat, the sliding seat is driven by the sliding seat driving member to convey the positioning seat to the up and down flipping component, the sensing component is grabbed by the clamping component, and then driven by the up and down flipping drive member to complete the required state when assembling the sensing component, so the setting design is reasonable.
[0040] The utility model is further configured as follows: the first assembly device 4 includes an assembly workbench 41, a first conveying assembly 42 and a second conveying assembly 43, the first conveying assembly 42 includes a first conversion table 421 for placing the copper shell, a second guide plate 422 and a plurality of second clamping fixtures 423, the second clamping fixture 423 is arranged on the second guide plate 422 through a second connecting block 424, the second guide plate 422 is arranged on the workbench 1 through a second mounting assembly 425, and the second mounting assembly 425 includes a first rail arranged on the workbench 1 The third mounting plate 4252 is provided with a second track 4255 in a vertical direction on the third mounting plate 4252, and the second guide plate 422 is provided on the third mounting plate 4252 through a second sliding block 4256. The first sliding block 4253 drives the first sliding block 4253 to reciprocate horizontally along the first track 4251 through a fifth driving assembly 4254, thereby driving the second guide plate 422 to reciprocate. The moving block 4253 is provided with a first cylinder 4257 for driving the second sliding block 4256 to move up and down along the second track, thereby driving the second guide plate 422 to move up and down. The second conveying assembly 43 includes a second conversion table 431 where the sensing assembly is placed, a third clamping fixture 432, and a second vertical plate 433 arranged on the third mounting frame 4252. The second vertical plate 433 is provided with a second cylinder 434. The output end of the second cylinder 434 is provided with a third sliding block 435. The third sliding block 435 is provided with a second connecting plate 436. The second connecting plate A third cylinder 437 is provided on 436, and a fourth sliding block 438 is provided on the output end of the third cylinder 437. The third clamping fixture 432 is arranged on the fourth sliding block 438 through the third connecting plate 439. The second cylinder 434 drives the third clamping fixture 432 to move horizontally, and the third cylinder 437 drives the third clamping fixture 432 to move vertically. The copper shell is transported to the assembly workbench through the first conveying assembly, and the induction assembly is transported to the assembly workbench through the second conveying assembly to complete the assembly with the copper shell. Such a setting and design is reasonable.
[0041] The utility model is further configured as follows: the second assembly device 5 includes a rotating disk 51, a first driving device for driving the rotating disk and a third control device 53, a plurality of assembly seats 52 are distributed in an annular manner on the rotating disk 51, a conveying device 54, a shell feeding device 55, a pressing device 56 and a collecting device 57 are arranged on the outer periphery of the rotating disk 51, the third control device 53 is used to control the first driving device, the conveying device 54, the shell feeding device 55, the pressing device 56 and the collecting device 57, the conveying device 54 includes a fourth clamping fixture 541 and a sixth driving component 542 that drives the fourth clamping fixture 541, and the outer periphery of the rotating disk 51 is provided with a conveying device 54, a shell feeding device 55, a pressing device 56 and a collecting device 57. The shell loading device 55 includes a shell discharge tray 551, a shell grabbing piece 552 and a second driving device 553 for driving the shell grabbing piece 552. The collecting device 57 includes a fifth clamping fixture 571, an eighth driving assembly 572 for driving the fifth clamping fixture, a conveying channel 573 and a collecting box 574. The pressing device 56 includes a pressing head 561 and a seventh driving assembly 562 for driving the pressing head 561. This arrangement realizes mechanized automatic assembly, has strong working continuity, greatly improves the work efficiency of sensor assembly, and has high assembly accuracy. At the same time, it has the advantages of reasonable and compact structural layout and small space occupation.
[0042] The working steps of the utility model are as follows: when assembling the sensor, the processed copper shell and the processed induction component are placed on the copper shell feeding device and the induction component feeding device respectively; the copper shell grabbing mechanism grabs the copper shell from the copper shell feeding device and transmits it to the gluing mechanism; the copper shell conveying mechanism conveys the glued copper shell to the sealing ring feeding vibration plate for sealing ring assembly, and then conveys it to the pressing device and the induction component feeding device through the copper shell conveying mechanism; the induction component grabbing mechanism grabs the induction component placed on the induction component discharge plate and transmits it to the conveying induction component mechanism; and the induction component conveying mechanism conveys the induction component to the sealing ring feeding vibration plate. The mechanism transfers the sensing component, the first conveying component transfers the processed copper shell to the assembly workbench, the second conveying component transfers the processed sensing component to the assembly workbench and completes the assembly with the copper shell, after the copper shell and the sensing component are assembled, they are placed on the assembly seat through the conveying device, the shell grabbing component grabs the shell placed on the shell discharge tray and places it on the assembly seat, the first driving device drives the rotating disk, the rotating disk rotates to the pressing device for assembly, the assembly of the sensor is completed, and finally the collection work is completed through the collecting device. This arrangement improves work efficiency and reduces labor costs on the one hand.
Claims
1. An automatic sensor assembly machine, characterized in that: The invention comprises a workbench, on which a copper shell feeding device, an induction component feeding device, a first assembly device and a second assembly device are arranged. The copper shell feeding device comprises a copper shell discharge tray for placing the copper shell, a copper shell grabbing mechanism, a gluing mechanism, a copper shell conveying mechanism, a sealing ring feeding mechanism and a first control device. The first control device is used to control the copper shell discharge tray, the copper shell grabbing mechanism, the gluing mechanism, the copper shell conveying mechanism and the sealing ring feeding mechanism. The copper shell grabbing mechanism comprises a first grabbing component for grabbing the copper shell and a second guide rail and a third guide rail arranged in parallel. The two ends of the second guide rail are The first end is set on the workbench through the first supporting column, the two ends of the third guide rail are set on the workbench through the second supporting column, the first grasping component is set on the second guide rail and the third guide rail through the fourth guide rail, the two ends of the fourth guide rail are set on the second guide rail and the third guide rail through the first slider, the fourth guide rail drives the fourth guide rail to reciprocate along the second guide rail and the third guide rail through the second driving member, the first grasping component is set on the fourth guide rail through the grasping slider, and is driven to reciprocate along the fourth guide rail through the third driving member, and the first grasping component includes a first grasping member and a fourth driving member that drives the first grasping member to pick up and place.
2. The automatic sensor assembly machine according to claim 1, characterized in that: The gluing mechanism includes a gluing component and a placement device for placing the copper shell, the gluing component includes a first column and a gluing piece arranged on a workbench, the first column is provided with a first guide rod, the gluing piece is sleeved on the first guide rod through a second slider, the second slider is driven by a first lifting drive member to move up and down along the first guide rod, the placement device includes a support frame and a placement seat arranged on the workbench, the placement seat is provided with a placement cavity for placing the copper shell, the support frame is provided with a second guide rod, the placement seat is sleeved on the second guide rod through a third slider, and the third slider is driven by a slider drive member to reciprocate along the second guide rod.
3. The automatic sensor assembly machine according to claim 2, characterized in that: The copper shell conveying mechanism includes a first guide plate and a plurality of first clamping clamps, the first clamping clamp is arranged on the first guide plate through a first connecting block, the first guide plate is arranged on a workbench through a first mounting assembly, the first mounting assembly includes a first mounting frame and a first mounting plate arranged on the workbench, the first mounting frame is provided with a first horizontal slide rail, the first mounting plate is arranged on the first slide rail through a first moving block, the first moving block drives the first moving block to reciprocate along the horizontal direction of the first slide rail through a first driving assembly, thereby driving the first guide plate to reciprocate, a second vertical slide rail is provided on the first mounting plate, the first guide plate is arranged on the first mounting plate through a second moving block, the first moving block is provided with a second driving assembly that drives the second moving block to rise and fall along the second slide rail, thereby driving the first guide plate to rise and fall.
4. The automatic sensor assembly machine according to claim 3, characterized in that: The sealing ring feeding mechanism is provided with more than two, and the sealing ring feeding mechanism includes a vibration plate automatic feeder, a sealing ring placing component, a sealing ring grabbing component and a sealing ring assembly component. The sealing ring placing component includes a second column arranged on the workbench and a placing table arranged on the second column, and an opening groove for placing the sealing ring is provided on the placing table. A guide component is provided between the vibration plate automatic feeder and the opening groove. The sealing ring grabbing component includes a second grabbing member and a second mounting frame arranged on the workbench, and a second mounting plate is provided on the second mounting frame, and a water A third slide rail in a horizontal direction, a third moving block is provided on the third slide rail, and the third moving block is driven by a third driving assembly to make the third moving block reciprocate along the third slide rail in a horizontal direction, and a fourth slide rail in a vertical direction is provided on the third moving block, and the second grabbing member is arranged on the third moving block through a fourth moving block adapted to the fourth slide rail, and the fourth moving block is driven by a fourth driving assembly to make the fourth moving block move up and down along the fourth slide rail, and the sealing ring assembly assembly includes a third column arranged on the workbench and an assembly table arranged on the third column, and the assembly table is provided with an assembly groove.
5. The automatic sensor assembly machine according to claim 4, characterized in that: The induction component feeding device includes an induction component discharge tray for placing the induction component, an induction component grabbing mechanism, a transmission induction component mechanism and a second control device, the second control device is used to control the induction component discharge tray, the induction component grabbing mechanism and the transmission induction component mechanism, the induction component grabbing mechanism includes a second grabbing component for grabbing the induction component and a sixth guide rail and a seventh guide rail arranged in parallel, the two ends of the sixth guide rail are arranged on the workbench through a third supporting column, the two ends of the seventh guide rail are arranged on the workbench through a fourth supporting column, the second grabbing component is arranged on the sixth guide rail and the seventh guide rail through an eighth guide rail, the two ends of the eighth guide rail are arranged on the sixth guide rail and the seventh guide rail through a fourth slider, the eighth guide rail is driven to reciprocate along the sixth guide rail and the seventh guide rail through a sixth driving member, the second grabbing component is arranged on the eighth guide rail through a fifth slider, and is driven to reciprocate along the eighth guide rail through the seventh driving member, the second grabbing component includes a third grabbing member and an eighth driving member for driving the third grabbing member to pick up and place.
6. The automatic sensor assembly machine according to claim 5, characterized in that: The transmission sensing component mechanism includes a first transmission component and an up-and-down flipping component, the first transmission component includes a positioning seat and a third mounting frame arranged on the workbench, the third mounting frame is provided with a first guide shaft, both ends of the first guide shaft are arranged on the third mounting frame through shaft seats, the positioning seat is provided with a positioning groove adapted to the sensing component, the positioning seat is arranged on the first guide shaft through a sliding seat, the sliding seat is sleeved on the first guide shaft, and the sliding seat is driven to slide along the first guide shaft by a sliding seat driving member, the up-and-down flipping component includes a clamping component and a first vertical plate arranged on the third mounting frame, the first vertical plate is provided with a second lifting driving member, the clamping component is connected to the second lifting driving member through a first connecting component, the first connecting component includes a first connecting plate connected to the second lifting driving member and an up-and-down flipping driving member that drives the clamping component to flip.
7. The automatic sensor assembly machine according to claim 6, characterized in that: The first assembly device includes an assembly workbench, a first conveying component and a second conveying component, the first conveying component includes a first conversion table for placing the copper shell, a second guide plate and a plurality of second clamping fixtures, the second clamping fixture is arranged on the second guide plate through a second connecting block, the second guide plate is arranged on the workbench through a second mounting component, the second mounting component includes a first track and a third mounting plate arranged on the workbench, the third mounting plate is arranged on the first track through a first sliding block, the first sliding block drives the first sliding block to reciprocate in the horizontal direction of the first track through a fifth driving component, thereby driving the second guide plate to reciprocate, the third mounting plate is provided with a second track in the vertical direction, the second guide plate is arranged on the second sliding block The movable block is arranged on the third mounting plate, the first sliding block is provided with a first cylinder which drives the second sliding block to rise and fall along the second track, thereby driving the second guide plate to rise and fall, the second conveying assembly includes a second conversion table where the sensing assembly is placed, a third clamping fixture and a second vertical plate arranged on the third mounting frame, the second vertical plate is provided with a second cylinder, the output end of the second cylinder is provided with a third sliding block, the third sliding block is provided with a second connecting plate, the second connecting plate is provided with a third cylinder, the output end of the third cylinder is provided with a fourth sliding block, the third clamping fixture is arranged on the fourth sliding block through the third connecting plate, the second cylinder drives the third clamping fixture to move horizontally, and the third cylinder drives the third clamping fixture to move vertically.
8. The automatic sensor assembly machine according to claim 7, characterized in that: The second assembly device includes a rotating disk, a first driving device for driving the rotating disk and a third control device. A plurality of assembly seats are distributed in an annular manner on the rotating disk. A conveying device, a shell loading device, a pressing device and a collecting device are arranged on the outer periphery of the rotating disk. The third control device is used to control the first driving device, the conveying device, the shell loading device, the pressing device and the collecting device. The conveying device includes a fourth clamping fixture and a sixth driving component for driving the fourth clamping fixture. The shell loading device includes a shell discharge disk, a shell grabbing member and a second driving device for driving the shell grabbing member. The collecting device includes a fifth clamping fixture, an eighth driving component for driving the fifth clamping fixture, a conveying channel and a collecting box. The pressing device includes a pressing head and a seventh driving component for driving the pressing head.
Citation Information
Cited By
Automatic assembling machine of sensor
CN118321902A
Automatic assembly machine for sensors
CN118321902B