Multi-layer foaming material processing equipment with preset multi-directional thermal bonding station

By designing air extraction components and filter components in multi-layer foam material processing equipment to purify the smoke gas generated by cutting, the problem of lack of smoke gas purification of the equipment during cutting is solved, and the protection of the environment and personnel health is achieved.

CN222387094UActive Publication Date: 2025-01-24SUZHOU FUWEI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421268315.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-01-24
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing multi-layer foaming materials processing equipment for preset multi-directional thermal bonding stations lacks smoke gas purification treatment during cutting, resulting in environmental pollution and health hazards for staff.

Method used

A multi-layer foam material processing equipment including a shell, a box, a partition plate and an air extraction component is designed. Through the cooperation of the air extraction component and the filter component, the smoke gas generated by cutting is extracted and purified to prevent it from damaging the gas. Harm to the environment and people.

Benefits of technology

Effectively reduce the pollution of smoke gas to the surrounding environment and the health hazards of staff, and improve the safety and environmental protection of the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides processing equipment for a multi-layer foaming material with a preset multi-directional heat bonding station. The multi-layer foaming material processing equipment with the preset multi-directional thermal bonding stations comprises a shell, a box body, two partition plates and an air exhaust assembly, the box body is fixedly installed on the shell, the two partition plates are both fixedly installed in the box body, and the space in the box body is divided into a water storage space, an air inlet space and a filtering space through the two partition plates; the air exhaust assembly is arranged on the shell, the air exhaust assembly comprises an exhaust fan, an exhaust pipe, an air exhaust pipe and an air collecting hood, and the exhaust fan is fixedly installed on the top of the shell. The multi-layer foaming material processing equipment with the preset multi-directional heat bonding station has the advantages that the operation is simple, smog gas generated by cutting can be purified, and the pollution of the smog gas to the surrounding environment and the harm of the smog gas to the bodies of surrounding staff can be reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of multi-layer foam material processing equipment, in particular to a multi-layer foam material processing equipment with a preset multi-directional heat bonding station. Background Art

[0002] Foaming materials are made of raw materials such as plastics and rubber, with auxiliary materials such as catalysts, foam stabilizers, and foaming agents. Through physical foaming or cross-linking foaming, a large amount of fine bubbles appear in the plastics and rubber, the volume increases, and the density decreases. Soft foaming materials are light in weight and soft in nature, and have functions such as cushioning, sound absorption, shock absorption, heat preservation, and filtering. The existing multi-layer foaming material processing equipment with preset multi-directional thermal bonding stations can basically meet daily use needs, but there are still some shortcomings that need to be improved.

[0003] When processing multi-layer foam materials, the cutting equipment usually cannot adjust the cutting according to the thickness of the multi-layer foam materials, and the cutting equipment is prone to offset during cutting, resulting in inconsistent shapes and sizes of the multi-layer foam materials. In addition, the length of the foam materials is often inconsistent during cutting, and the foam materials are prone to lateral movement during processing, affecting the cutting accuracy.

[0004] After searching, in the related technology, the patent document with authorization publication number CN 216139001 U discloses a processing equipment for multi-layer foam materials with a preset multi-directional thermal bonding station, including a frame and a processing table, the middle part of one side of the frame is fixedly connected to one side of the processing table, the two side corners at one end of the top of the processing table are respectively fixedly connected to one end of a support rod, the other ends of the two groups of support rods are respectively fixedly connected to the two ends of the bottom of a first support plate, and the top side of the first support plate is fixedly connected to the bottom of a first telescopic sleeve. The utility model squeezes the first connecting rod through the output end of the cylinder, so that the first connecting rod drives the cutting equipment to move downward, and through the connection sleeve to limit the first connecting rod, the first connecting rod drives the third connecting plate to move downward while moving downward, thereby improving the adjustability of the device, not only can the cutting be adjusted according to the thickness of the multi-layer foam material, but also prevents the cutting equipment from offsetting during cutting, so that the shape and size of the cut part of the multi-layer foam material are consistent.

[0005] Regarding the above-mentioned related technologies, the utility model inventor believes that there are the following defects:

[0006] 1. Although the above-mentioned equipment improves the adjustability of the device, not only can it adjust the cutting according to the thickness of the multi-layer foam material, but also prevents the cutting equipment from offsetting during cutting, so that the shape and size of the cut portion of the multi-layer foam material are consistent, but when the above-mentioned equipment cuts the multi-layer foam material, it lacks the ability to purify the smoke gas generated by cutting the multi-layer foam material. Therefore, the generated smoke gas will not only pollute the surrounding environment, but also easily cause harm to the health of the surrounding staff.

[0007] Therefore, it is necessary to provide a new multi-layer foam material processing equipment with a preset multi-directional thermal bonding station to solve the above-mentioned technical problems. Utility Model Content

[0008] The technical problem solved by the utility model is to provide a multi-layer foam material processing equipment with a preset multi-directional heat bonding station, which is simple to operate and can purify the smoke gas generated by cutting, thereby reducing the pollution of the smoke gas to the surrounding environment and the harm to the bodies of surrounding employees.

[0009] In order to solve the above technical problems, the utility model provides a multi-layer foam material processing equipment with a preset multi-directional heat bonding station, comprising: a shell, a box body, two partition plates and an exhaust assembly, wherein the box body is fixedly mounted on the shell body, the two partition plates are fixedly mounted in the box body, and the space in the box body is divided into a water storage space, an air intake space and a filtration space by the two partition plates;

[0010] The exhaust component is arranged on the shell, and the exhaust component includes an exhaust fan, an exhaust pipe, an exhaust pipe and an air collecting hood. The exhaust fan is fixedly installed on the top of the shell, the exhaust pipe is fixedly installed on the exhaust port of the exhaust fan, one end of the exhaust pipe extends into the air intake space, the exhaust pipe is fixedly installed on the exhaust port of the exhaust fan, one end of the exhaust pipe extends into the shell, and the air collecting hood is arranged in the shell and is connected with one end of the exhaust pipe away from the exhaust fan.

[0011] As a further solution of the utility model, a filter assembly is provided in the filter space, and the filter assembly includes three sets of slide rails, three filter elements and a connecting pipe. The three sets of slide rails are all installed in the filter space, and the three filter elements are respectively slidably installed on the three sets of slide rails. The connecting pipe is fixedly installed on the corresponding partition plate, and the two ends of the connecting pipe extend to the air intake space and the filter space respectively. The connecting pipe is provided with an exhaust valve, and an outlet pipe is fixedly installed on the top of the box body, and the bottom end of the outlet pipe extends into the filter space.

[0012] As a further solution of the utility model, a processing and cutting device is provided in the shell, a connecting block is provided on the processing and cutting device, a spray pipe is installed on the connecting block, and an atomizing nozzle is installed at one end of the spray pipe.

[0013] As a further solution of the utility model, a water supply assembly is provided on the box body, and the water supply assembly includes a water pump, a drain pipe and a telescopic hose. The water pump is installed in the water storage space, and the drain pipe is fixedly installed on the top of the box body. One end of the drain pipe extends to the water storage space and is connected to the drain outlet of the water pump, and the other end of the drain pipe extends into the shell.

[0014] As a further solution of the utility model, the telescopic hose is arranged in the shell, the bottom end of the telescopic hose is connected to the top end of the spray pipe, and the top end of the telescopic hose is connected to an end of the drain pipe away from the water pump.

[0015] As a further solution of the utility model, an observation door 1 and an observation door 2 are provided on the shell.

[0016] Compared with the related art, the processing equipment for multi-layer foam material with preset multi-directional thermal bonding stations provided by the utility model has the following beneficial effects:

[0017] 1. The utility model is simple to operate by arranging the cooperation of the exhaust component and the filter component, and can purify the smoke gas generated by cutting, thereby reducing the pollution of the smoke gas to the surrounding environment and the harm to the health of surrounding employees. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0019] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;

[0020] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;

[0021] Figure 3 It is a partial structural schematic diagram of the air extraction component, the filtering component and the water supply component in the utility model.

[0022] In the figure: 1. shell; 2. box body; 3. partition plate; 4. exhaust fan; 5. exhaust pipe; 6. exhaust pipe; 7. air collecting hood; 8. slide rail; 9. filter element; 10. connecting pipe; 11. outlet pipe; 12. water pump; 13. connecting block; 14. spray pipe; 15. drain pipe; 16. telescopic hose; 17. observation door one; 18. observation door two. DETAILED DESCRIPTION

[0023] Please refer to Figure 1 , Figure 2 and Figure 3 ,in, Figure 1 The structure of the utility model is shown in FIG. Figure 1 ; Figure 2 The structure of the utility model is shown in FIG. Figure 2 ; Figure 3 It is a partial structural schematic diagram of the air extraction component, the filtering component and the water supply component in the utility model. The multi-layer foam material processing equipment with a preset multi-directional thermal bonding station comprises: a shell 1, a box 2, two partition plates 3 and an air extraction component, the box 2 is fixedly mounted on the shell 1, the two partition plates 3 are fixedly mounted in the box 2, and the space in the box 2 is divided into a water storage space, an air intake space and a filtering space by the two partition plates 3;

[0024] The exhaust assembly is arranged on the shell 1, and the exhaust assembly includes an exhaust fan 4, an exhaust pipe 5, an exhaust pipe 6 and an air collecting hood 7. The exhaust fan 4 is fixedly installed on the top of the shell 1, the exhaust pipe 5 is fixedly installed on the exhaust port of the exhaust fan 4, one end of the exhaust pipe 5 extends into the air intake space, the exhaust pipe 6 is fixedly installed on the exhaust port of the exhaust fan 4, one end of the exhaust pipe 6 extends into the shell 1, and the air collecting hood 7 is arranged in the shell 1 and is connected with the end of the exhaust pipe 6 away from the exhaust fan 4.

[0025] The filter assembly includes three groups of slide rails 8, three filter elements 9 and a connecting pipe 10. The three groups of slide rails 8 are all installed in the filter space. The three filter elements 9 are slidably installed on the three groups of slide rails 8 respectively. The connecting pipe 10 is fixedly installed on the corresponding partition plate 3. The two ends of the connecting pipe 10 extend to the air intake space and the filter space respectively. The connecting pipe 10 is provided with an exhaust valve. An outlet pipe 11 is fixedly installed on the top of the box body 2, and the bottom end of the outlet pipe 11 extends to the filter space.

[0026] A processing and cutting device is arranged in the housing 1 , and a connecting block 13 is arranged on the processing and cutting device. A spray pipe 14 is installed on the connecting block 13 , and an atomizing nozzle is installed at one end of the spray pipe 14 .

[0027] The box body 2 is provided with a water supply assembly, which includes a water pump 12, a drain pipe 15 and a telescopic hose 16. The water pump 12 is installed in the water storage space, and the drain pipe 15 is fixedly installed on the top of the box body 2. One end of the drain pipe 15 extends to the water storage space and is connected to the drain outlet of the water pump 12, and the other end of the drain pipe 15 extends into the shell 1.

[0028] The telescopic hose 16 is disposed in the housing 1 , the bottom end of the telescopic hose 16 is connected to the top end of the spray pipe 14 , and the top end of the telescopic hose 16 is connected to an end of the drain pipe 15 away from the water pump 12 .

[0029] The housing 1 is provided with an observation door 17 and an observation door 2 18 .

[0030] The working principle of the multi-layer foam material processing equipment with preset multi-directional thermal bonding stations provided by the utility model is as follows:

[0031] The first step: when in use, the spray pipe 14 and the atomizing nozzle are close to the direction of cutting the multi-layer foam material. When the processing and cutting equipment is working, the exhaust fan 4 and the water pump 12 are started. The smoke gas generated by the processing and cutting equipment cutting the multi-layer foam material is extracted through the cooperation of the exhaust fan 4, the exhaust pipe 6 and the gas collecting hood 7, and then discharged into the air intake space through the exhaust pipe 5 (water is injected into the air intake space), so that the smoke gas contacts the water in the air intake space and is purified by the water. Then, the purified gas enters the filter space through the connecting pipe 10, and the exhaust valve has the effect of only allowing gas to pass through but not water to pass through, so that water can be prevented from entering the filter space. The gas entering the filter space will pass through the three filter elements 9 and finally be discharged through the outlet pipe 11. The three filter elements 9 are filter plates, activated carbon plates and filter cotton plates from bottom to top, respectively. Therefore, the gas can be further purified to improve the gas purification effect, thereby preventing the smoke gas generated by cutting the foam material from being directly discharged to cause environmental pollution and harm to the health of the surrounding staff;

[0032] The second step: the water in the water storage space is extracted by the water pump 12, and then sprayed in the cutting direction through the cooperation of the drainage pipe 15, the telescopic hose 16, the spray pipe 14 and the atomizing nozzle, so as to increase the wetness of the cutting area, thereby reducing the possibility of static electricity in the cutting area.

[0033] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0034] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0035] Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. A processing device for multi-layer foam material with preset multi-directional thermal bonding stations, characterized in that: include: A shell, a box, two partitions and an air extraction assembly, wherein the box is fixedly mounted on the shell, the two partitions are fixedly mounted in the box, and the space in the box is divided into a water storage space, an air intake space and a filtration space by the two partitions; The exhaust component is arranged on the shell, and the exhaust component includes an exhaust fan, an exhaust pipe, an exhaust pipe and an air collecting hood. The exhaust fan is fixedly installed on the top of the shell, the exhaust pipe is fixedly installed on the exhaust port of the exhaust fan, one end of the exhaust pipe extends into the air intake space, the exhaust pipe is fixedly installed on the exhaust port of the exhaust fan, one end of the exhaust pipe extends into the shell, and the air collecting hood is arranged in the shell and is connected with one end of the exhaust pipe away from the exhaust fan.

2. The processing equipment for multi-layer foam materials with a preset multi-directional thermal bonding station according to claim 1, characterized in that: A filter assembly is provided in the filter space, and the filter assembly includes three sets of slide rails, three filter elements and a connecting pipe. The three sets of slide rails are all installed in the filter space, and the three filter elements are slidably installed on the three sets of slide rails respectively. The connecting pipe is fixedly installed on the corresponding partition plate, and the two ends of the connecting pipe extend to the air intake space and the filter space respectively. An exhaust valve is provided on the connecting pipe, and an outlet pipe is fixedly installed on the top of the box body, and the bottom end of the outlet pipe extends into the filter space.

3. The processing equipment for multi-layer foam material with preset multi-directional thermal bonding stations according to claim 1, characterized in that: A processing and cutting device is provided in the shell, and a connecting block is provided on the processing and cutting device. A spray pipe is installed on the connecting block, and an atomizing nozzle is installed at one end of the spray pipe. A water supply assembly is provided on the box body, and the water supply assembly includes a water pump, a drain pipe and a telescopic hose. The water pump is installed in the water storage space, and the drain pipe is fixedly installed on the top of the box body. One end of the drain pipe extends to the water storage space and is connected to the drain outlet of the water pump, and the other end of the drain pipe extends into the shell. The telescopic hose is arranged in the shell, and the bottom end of the telescopic hose is connected to the top end of the spray pipe, and the top end of the telescopic hose is connected to an end of the drain pipe away from the water pump.

4. The processing equipment for multi-layer foam materials with a preset multi-directional thermal bonding station according to claim 1, characterized in that: The shell body is provided with an observation door 1 and an observation door 2.

Citation Information

Patent Citations

  • Multi-layer foaming material processing equipment with preset multi-directional thermal bonding station

    CN216139001U