Double-end auxiliary material full-automatic placement machine
By designing the two -headed auxiliary materials fully automatic paste, it contains two independent paste and tape components, which solves the problem that the existing technology cannot install multiple auxiliary materials at the same time, and achieves high -efficiency and cost -saving accessories.
Patent Information
- Application Number
- CN202421069640.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing fully automatic attachment machine for auxiliary materials can only install auxiliary materials on mobile phone cases separately, and cannot meet the needs of multiple auxiliary materials to be installed simultaneously.
Design a double-head fully automatic placement machine for auxiliary materials, including a base mechanism and a placement mechanism. The placement mechanism includes two independent placement mechanisms, a conveyor belt component and a feeding component, which can process two auxiliary materials at the same time on one device. Placement.
The stickers of two auxiliary materials were performed at the same time on a assembly line, which improved efficiency and saved costs.
Smart Images
Figure CN222388527U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of placement machines, and in particular to a double-head auxiliary material fully automatic placement machine. Background Art
[0002] The existing fully automatic mounting machine for auxiliary materials mounts auxiliary materials on the mobile phone case individually, and the entire process can only mount one auxiliary material. When multiple auxiliary materials need to be mounted in the mobile phone case, the traditional mounting machine cannot meet the requirements. Summary of the invention
[0003] The present application aims to solve at least one of the above-mentioned technical problems by providing a double-head auxiliary material fully automatic placement machine that can place two auxiliary materials on one device.
[0004] On one hand, the present application provides a double-head auxiliary material fully automatic placement machine, the double-head auxiliary material fully automatic placement machine comprising a base mechanism and a placement mechanism;
[0005] The mounting mechanism comprises a first mounting mechanism, a second mounting mechanism, a conveyor belt assembly and a loading assembly. The loading assembly is used for loading materials, and the first mounting mechanism and the second mounting mechanism are used for splicing and mounting sheet materials.
[0006] Optionally, the first mounting mechanism is provided with a first roller, a sheet material chuck, an angle bracket, a correction roller, a mounting table and a material taking rack, the sheet material chuck is arranged at the upper end of the angle bracket, and the material taking rack is arranged at the lower end of the angle bracket;
[0007] The positioning roller is arranged on a side close to the sheet chuck, the first roller is arranged on a side close to the material taking frame and is adjacent to the positioning roller, and the first roller and the positioning roller are both installed on the side of the mounting platform.
[0008] Optionally, the conveyor belt assembly includes a conveyor belt, a first directional guide device, a second directional guide device, a third directional guide device and a lower mounting plate, the first directional guide device is arranged at one end of the conveyor belt, and is used to guide the loading pieces, the second directional guide device and the third directional guide device are arranged in the middle of the conveyor belt, and are arranged relative to each other, and are used to guide the loading pieces in a horizontal direction, and the conveyor belt is mounted on the lower mounting plate.
[0009] Optionally, the base mechanism includes a first bracket and a second bracket, the lower mounting plate is detachably fixed to the first bracket and the second bracket, and the first bracket and the second bracket are not connected to each other.
[0010] Optionally, a bracket fixing seat is further provided on the base mechanism, and the bracket fixing seat is used to fix the first bracket and the second bracket, thereby fixing the conveyor belt assembly.
[0011] Optionally, the feeding assembly includes guide bars and a suction nozzle assembly, and at least two guide bars are provided, which are arranged at the outermost side of one end of the conveyor belt assembly and are arranged in a trumpet shape for guiding and regularizing the feeding parts.
[0012] Optionally, the suction nozzle assembly includes a mechanical arm, on which a suction nozzle gun is provided, and at least two groups of the suction nozzle guns are provided for sucking the loaded parts.
[0013] Optionally, a limited height strip is further provided at the upper end of the guide strip, and the limited height strip is provided between the two guide strips.
[0014] Optionally, the double-head auxiliary material fully automatic placement machine is further provided with a first visual component and a second visual component, the first visual component is provided with at least two cameras, and the second visual component is provided with at least two cameras.
[0015] Optionally, the first visual component and the second visual component are arranged above the conveyor belt assembly to detect the loading parts on the conveyor belt assembly.
[0016] In the double-head auxiliary material fully automatic placement machine of the present application, the double-head auxiliary material fully automatic placement machine includes a base mechanism and a placement mechanism; the placement mechanism includes a first placement mechanism, a second placement mechanism, a conveyor belt assembly and a loading assembly, the loading assembly is used for loading, the first placement mechanism and the second placement mechanism are used for sheet material splicing and placement, and through the setting of two groups of placement mechanisms, two groups of auxiliary materials can be placed simultaneously on one production line, which greatly improves efficiency and saves costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of a double-head auxiliary material fully automatic placement machine according to an embodiment of the present application;
[0018] Figure 2 It is a schematic diagram of the axial structure of an embodiment of a double-head auxiliary material fully automatic placement machine provided in an embodiment of the present application;
[0019] Figure 3 It is a schematic diagram of the exploded structure of an embodiment of a double-head auxiliary material fully automatic placement machine provided in an embodiment of the present application;
[0020] Figure 4 It is a structural schematic diagram of the first mounting mechanism and the second mounting mechanism of an embodiment of a double-head auxiliary material fully automatic mounting machine provided in an embodiment of the present application;
[0021] Figure 5 It is a schematic diagram of the structure of a conveyor belt assembly in an embodiment of a double-head auxiliary material fully automatic placement machine provided in an embodiment of the present application;
[0022] Figure 6 This is a schematic diagram of the structure of the feeding mechanism in one embodiment of the double-head auxiliary material fully automatic placement machine provided in the embodiment of the present application;
[0023] Figure 7 This is a schematic diagram of the corresponding positions of the light-emitting panels in one embodiment of the double-head auxiliary material fully automatic placement machine provided in the embodiment of the present application. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of this application.
[0025] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0026] In this application, the word "exemplary" is used to mean "used as an example, illustration, or description." Any embodiment described in this application as "exemplary" is not necessarily to be construed as being preferred or advantageous over other embodiments. The following description is given to enable any technician in the field to implement and use the present application. In the following description, details are listed for the purpose of explanation. It should be understood that a person of ordinary skill in the art can recognize that the present application can be implemented without using these specific details. In other instances, well-known structures and processes will not be elaborated in detail to avoid obscuring the description of the present application with unnecessary details. Therefore, the present application is not intended to be limited to the embodiments shown, but is consistent with the widest scope consistent with the principles and features disclosed in the present application.
[0027] See also Figure 1-Figure 7In the embodiment of the present application, the double-head auxiliary material fully automatic placement machine includes a double-head auxiliary material fully automatic placement machine 100 including a base mechanism 200 and a placement mechanism 300;
[0028] The mounting mechanism 300 includes a first mounting mechanism 310, a second mounting mechanism 320, a conveyor belt assembly 330 and a loading assembly 340. The loading assembly 340 is used for loading materials, and the first mounting mechanism 310 and the second mounting mechanism 320 are used for splicing and mounting sheet materials.
[0029] The loading component 340 absorbs the loading part, that is, the mobile phone shell from the material area to the conveyor belt component 330. It can be understood that when the mobile phone shell to be mounted is absorbed, the placement order of the mobile phone shell will be adjusted in advance to ensure that after loading, the direction, angle, front and back of the mobile phone shell are consistent, which is convenient for the next step of mounting.
[0030] The sheet material is an auxiliary material for mobile phones, which is attached to the material belt in sheet form to form a sheet material.
[0031] The first mounting mechanism 310 is provided with a first roller 311, a sheet chuck 312, an angle bracket 313, a positioning roller 314, a mounting platform 315 and a material taking rack 316. The sheet chuck 312 is provided at the upper end of the angle bracket 313, and the material taking rack 316 is provided at the lower end of the angle bracket 313.
[0032] The two ends of the positioning roller 314 are arranged in steps, and the sheet material can be clamped in the two ends of the steps, so that the sheet material will not deviate when being taken, and the damage caused by swinging left and right can be prevented. The first roller 311 at the front end can press the sheet material to play a role in tightening and rolling, making it smoother when the robot arm grabs the sheet material.
[0033] The positioning roller 314 is arranged on a side close to the sheet chuck 312 , the first roller 311 is arranged on a side close to the material taking frame 316 and adjacent to the positioning roller 314 , and both the first roller 311 and the positioning roller 314 are installed on the side of the mounting platform 315 .
[0034] The mounting platform 315 is provided with a plurality of fixing holes, and the first roller 311 and the positioning roller 314 can be installed on different holes according to actual conditions, and an adjuster 317 is provided between the first roller 311 and the positioning roller 314, and the adjuster 317 is used to press the sheet material, and can press out the gas in the sheet material. After the gas is pressed out, the sheet material may be bent, and then the first roller 311 can be repaired and rolled flat, so that it is convenient for the robot to grasp.
[0035] A material collection roller 318 is also installed at the lower end of the material collection rack 316. After the auxiliary materials on the sheet are taken away, the carrier material belt is recovered from the material collection roller 318 and recovered on the material collection rack 319, forming a cycle for easy cleaning. A first light-emitting panel 3161 is provided at the lower end of the material collection rack 316, corresponding to the irradiation range of the rear camera 4102, for providing light source for the rear camera 4102, taking clear photos, detecting the auxiliary material removal status, and facilitating process installation.
[0036] The conveyor belt assembly 330 includes a conveyor belt 331, a first directional guide device 332, a second directional guide device 333, a third directional guide device 334 and a lower mounting plate 335. The first directional guide device 332 is arranged at one end of the conveyor belt 331 for guiding the loading parts. The second directional guide device 333 and the third directional guide device 334 are arranged in the middle of the conveyor belt 331 and are arranged relative to each other for guiding the loading parts in a horizontal direction. The conveyor belt 331 is mounted on the lower mounting plate 335.
[0037] It can be understood that the two ends of the first directional guide device 332 are inclined to guide the loading parts, and the distance between the opposite sides of the first directional guide device 332 and the conveyor belt assembly 330 is slightly larger than the loading parts, ensuring that the loading parts are arranged in sequence for easy mounting. After the first mounting process is completed, the conveyor belt 331 conveys the loading parts to between the second directional guide device 333 and the third directional guide device 334. In order to facilitate the loading parts to fall to a preset angle, such as 90°, the second directional guide device 333 or the third directional guide device 334 must be staggered, and the distance between the two is the lateral width of the loading parts (see Figure 5 ).
[0038] The base mechanism 200 includes a first bracket 222 and a second bracket 212 , and the lower mounting plate 335 is detachably fixed to the first bracket 222 and the second bracket 212 , and the first bracket 222 and the second bracket 212 are not connected to each other.
[0039] Support feet 213 with adjustable heights are installed at the bottom of the first bracket 222 and the second bracket 212 for adjusting the height of the entire bracket.
[0040] A bracket fixing seat 230 is also provided on the base mechanism 200 , and the bracket fixing seat 230 is used to fix the first bracket 222 and the second bracket 212 , thereby fixing the conveyor belt assembly 330 .
[0041] A fixing column 231 is also installed on the bracket fixing seat 230 , and the fixing column 231 is fixedly connected to the base plate 600 .
[0042] The loading assembly 340 includes a guide bar 341 and a suction nozzle assembly 342. There are at least two guide bars 341, which are arranged at the outermost side of one end of the conveyor belt assembly 330 and are arranged in a trumpet shape for guiding and regulating the loading parts.
[0043] The suction nozzle assembly 342 includes a mechanical arm 3411, on which a suction nozzle gun 3412 is provided. The suction nozzle gun 3412 is provided with at least two groups for sucking the loaded parts.
[0044] A height limiting strip 3413 is further disposed at the upper end of the guide strip 341 , and the height limiting strip 3413 is disposed between the two guide strips 341 .
[0045] The double-head auxiliary material automatic placement machine 100 is also provided with a first visual component 410 and a second visual component 420. The first visual component 410 is provided with at least two cameras, namely a front camera 4101 and a rear camera 4102, and the second visual component 420 is provided with at least two cameras, namely a front camera 4101 and a rear camera 4102.
[0046] A light-emitting panel is arranged below the conveyor belt assembly 330, opposite to the area covered by the camera, and the conveyor belt 331 is a light-transmitting belt. A second light-emitting panel 3301 is arranged on the conveyor belt assembly 330, below the conveyor belt 331, and directly below the photographing area of the front camera 4101, for providing a light source for the front camera 4101, so as to take clear photos and calibrate the position of the workpiece.
[0047] Please refer to Figure 2 The first visual component 410 and the second visual component 420 are arranged above the conveyor belt component 330 to detect the loaded parts on the conveyor belt component 330.
[0048] The two camera components set in the first visual component 410 are used to identify the first identification range s1, and the second visual component 420 is used to identify the second identification range s2. The first identification range s1 is used for the second inspection of the upper parts after mounting at the rear end of the conveyor belt component 330, to check whether there are any missing or wrong mounting after the upper parts are mounted with auxiliary materials, and to issue an alarm. The second identification range s2 is used for the first inspection of the upper parts after mounting, also to check whether there are any missing or wrong mounting.
[0049] In the double-head auxiliary material fully automatic placement machine of the present application, the double-head auxiliary material fully automatic placement machine includes a base mechanism and a placement mechanism; the placement mechanism includes a first placement mechanism, a second placement mechanism, a conveyor belt assembly and a loading assembly, the loading assembly is used for loading, the first placement mechanism and the second placement mechanism are used for sheet material splicing and placement, the first placement mechanism is provided with a first roller, a sheet material chuck, an angle bracket, a correction roller, a mounting table and a material picking rack, the sheet material chuck is arranged at the upper end of the angle bracket, and the material picking rack is arranged at the lower end of the angle bracket; the correction roller is arranged on a side close to the sheet material chuck, the first roller is arranged on a side close to the material picking rack, and is adjacent to the correction roller, and the first roller and the correction roller are both installed on the side of the mounting table. The present application integrates the mounting that needs to be done at different horizontal and vertical positions in the mobile phone case by setting up a double mounting component and a directional guiding device. That is to say, on the same assembly line, the horizontal auxiliary materials and the vertical auxiliary materials in the mobile phone case can be respectively mounted on the long and short sides of the mobile phone case, which can improve efficiency and save costs.
[0050] The above are only implementation methods of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A double-head auxiliary material fully automatic placement machine, characterized in that: The double-head auxiliary material fully automatic mounting machine (100) comprises a base mechanism (200) and a mounting mechanism (300); The mounting mechanism (300) comprises a first mounting mechanism (310), a second mounting mechanism (320), a conveyor belt assembly (330) and a loading assembly (340); the loading assembly (340) is used for loading materials, and the first mounting mechanism (310) and the second mounting mechanism (320) are used for splicing and mounting sheet materials.
2. The double-head auxiliary material fully automatic placement machine according to claim 1 is characterized in that: The first mounting mechanism (310) is provided with a first roller (311), a sheet material chuck (312), an angle bracket (313), a positioning roller (314), a mounting platform (315) and a material taking frame (316); the sheet material chuck (312) is arranged at the upper end of the angle bracket (313), and the material taking frame (316) is arranged at the lower end of the angle bracket (313); The positioning correction roller (314) is arranged on a side close to the sheet material chuck (312), the first roller (311) is arranged on a side close to the material taking frame (316) and is adjacent to the positioning correction roller (314), and the first roller (311) and the positioning correction roller (314) are both installed on the side of the mounting platform (315).
3. The double-head auxiliary material fully automatic placement machine according to claim 1 is characterized in that: The conveyor belt assembly (330) includes a conveyor belt (331), a first directional guide device (332), a second directional guide device (333), a third directional guide device (334) and a lower mounting plate (335), wherein the first directional guide device (332) is arranged at one end of the conveyor belt (331) for guiding the loading parts, the second directional guide device (333) and the third directional guide device (334) are relatively arranged in the middle of the conveyor belt (331) for guiding the loading parts in a horizontal direction, and the conveyor belt (331) is mounted on the lower mounting plate (335).
4. The double-head auxiliary material fully automatic placement machine according to claim 3 is characterized in that: The base mechanism (200) comprises a first bracket (222) and a second bracket (212); the lower mounting plate (335) is detachably fixed to the first bracket (222) and the second bracket (212); the first bracket (222) and the second bracket (212) are not connected to each other.
5. The double-head auxiliary material fully automatic placement machine according to claim 4 is characterized in that: A support fixing seat (230) is also provided on the base mechanism (200), and the support fixing seat (230) is used to fix the first support (222) and the second support (212), thereby fixing the conveyor belt assembly (330).
6. The double-head auxiliary material fully automatic placement machine according to claim 5 is characterized in that: The loading assembly (340) comprises a guide bar (341) and a suction nozzle assembly (342). At least two guide bars (341) are provided, which are arranged at the outermost side of one end of the conveyor belt assembly (330) and are arranged in a trumpet shape for guiding and regulating the loading pieces.
7. The double-head auxiliary material fully automatic placement machine according to claim 6 is characterized in that: The suction nozzle assembly (342) comprises a mechanical arm (3411), on which a suction nozzle gun (3412) is arranged, and at least two groups of the suction nozzle gun (3412) are arranged for sucking the loaded parts.
8. The double-head auxiliary material fully automatic placement machine according to claim 6 is characterized in that: A height limiting strip (3413) is also provided at the upper end of the guide strip (341), and the height limiting strip (3413) is provided between the two guide strips (341).
9. The double-head auxiliary material fully automatic placement machine according to claim 1, characterized in that: The double-head auxiliary material fully automatic placement machine (100) is also provided with a first visual component (410) and a second visual component (420), wherein the first visual component (410) is provided with at least two cameras, and the second visual component (420) is provided with at least two cameras.
10. The double-head auxiliary material fully automatic placement machine according to claim 9, characterized in that: The first visual component (410) and the second visual component (420) are arranged above the conveyor belt component (330) and are used to detect the loaded parts on the conveyor belt component (330).