Hopper capable of closing door by self weight

By using the opening component of a single -directional rod with a dual -directional seat structure in the opening of the door, and setting up a limited seat board in the lower part of the guide rod, the problem of unevenness and excessive closure of the existing self -opening hopper and excessive closure of the door have been solved. The switch door operation and more effective door control.

CN222388829UActive Publication Date: 2025-01-24LUZHOU ZHITONG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421170530.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-24
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The self-opening mechanism of the existing self-opening hopper is unevenly subjected to stress, which is prone to stagnation, and the lack of a limiting mechanism leads to excessive closing of the door.

Method used

The opening component of the single -direction rod with the dual -directional seat structure is used to automatically close the outlet port through the self -weight of the guide rod, and set the limited number board in the lower part of the guide rod to control the door.

Benefits of technology

The force on the guide rod is more uniform, the door opening and closing is smoother, jamming is avoided, and the closing degree of the material door is effectively controlled.

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Abstract

The utility model belongs to the technical field of material transportation equipment, and particularly discloses a hopper capable of closing a door by utilizing self weight, which comprises a rack and a hollow square hopper body arranged on the rack, the top of the hopper body is open, and the bottom of the hopper body is provided with discharge ports and material doors matched with the discharge ports in number. A V-shaped partition plate is arranged on the lower portion in the hopper body in the length direction of the hopper body, and the partition plate divides a discharging port in the bottom of the hopper body into two parts. Door opening assemblies for driving the material door to automatically open the discharge hole are arranged on two sides of the rack in the width direction of the hopper body, and the hopper body automatically closes the discharge hole through the dead weight of the material door; according to the door opening assembly, the structure that the single guide rod is matched with the double guide seats is adopted, so that the guide rods are stressed more uniformly, door opening and closing are smoother, clamping stagnation is not prone to being generated, and the structure is simpler; in addition, the included angles of the partition plates are optimized, material accumulation in the hopper is avoided, and the door opening difficulty of the hopper is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of material transportation equipment, in particular to a hopper which closes its door by using its own weight. Background Art

[0002] In the brewing production line, automated production has become a trend of industry development. In particular, the transportation and unloading of wine lees has always been a major problem that has troubled equipment manufacturers and brewing companies. In the process of wine lees entering the cellar, spreading and drying, and leaving the cellar, a hopper is needed to transport the wine lees. The traditional transportation method is to transport the wine lees by hoisting the hopper with a crane. When the crane hoists the hopper to the designated location for unloading, the hopper needs to be flipped to complete the unloading of the material in the hopper. This requires the installation of a flip hoist on the crane, which not only increases the dead weight of the hoist, increases production costs, but also reduces the efficiency of unloading.

[0003] The inventor of this application is committed to the research of intelligent brewing equipment, and in 2020 applied for a self-opening hopper with publication number CN213536000U, including a frame and a hopper arranged in the frame, the top of the hopper is open, and the bottom of the hopper is provided with a discharge port and a material door that can be opened and closed by rotation. A self-opening door mechanism is arranged on the hopper, and the material door includes an arc-shaped bottom plate and side plates arranged on both sides of the width direction of the bottom plate; the self-opening door mechanism includes an upper guide rod vertically arranged in the middle of the side of the frame and movably connected to the frame, and a power mechanism for driving the upper guide rod to rise and fall, the bottom of the upper guide rod is connected to the side plate through a first connecting plate and a second connecting plate in turn, and a lower guide rod fixedly connected to the frame is provided under the upper guide rod.

[0004] However, in actual use, the above application has the following problems: 1. The double guide rod structure and single guide seat are used, which results in uneven force, unsmooth door opening and closing, and easy jamming; 2. The self-opening mechanism has many components and a complex structure; 3. No limit mechanism is provided, resulting in excessive door closing. Therefore, the present application makes further improvements. Utility Model Content

[0005] Aiming at the technical problems of uneven force, easy jamming and excessive door closing of the self-opening door hopper in the prior art, the utility model provides a hopper which closes the door by its own weight.

[0006] The technical solution adopted by the utility model is: a hopper that uses its own weight to close the door, comprising a frame and a hollow square hopper body arranged on the frame, the top of the hopper body being open, and the bottom of the hopper body being provided with a discharge port and material doors matching the number of the discharge ports, a V-shaped partition being provided at the lower part of the hopper body along the length direction of the hopper body, the partition dividing the discharge port at the bottom of the hopper body into two; door opening components that drive the material doors to automatically open the discharge ports are provided on both sides of the width direction of the hopper body where the frame is located, and the hopper body automatically closes the discharge ports by the own weight of the material doors; the door opening component comprises a guide rod vertically arranged between the two material doors, a first guide seat is provided on the frame, a first bearing is provided in the first guide seat, the guide rod is movably connected to the frame through the first bearing, a first connecting plate is fixedly connected to the guide rod, a fan-shaped ear plate is fixedly connected to the material door, the first connecting plate is hinged to the ear plate through the second connecting plate, and the middle part of the ear plate is hinged to the frame.

[0007] Furthermore, the first bearing is a linear bearing.

[0008] Furthermore, the top of the ear plate close to one end of the second connecting plate is connected to the frame through a spring.

[0009] Furthermore, the angle α of the partition is 30° to 45°.

[0010] Furthermore, the angle α of the partition is 40°

[0011] Furthermore, a first reinforcing rib is provided on the partition.

[0012] Furthermore, a second guide seat is arranged on the frame below the first guide seat, a second bearing is arranged in the second guide seat, the guide rod is movably connected to the frame through the second bearing, and the guide rod vertically penetrates the first guide seat and the second guide seat.

[0013] Furthermore, the second bearing is a linear bearing.

[0014] Furthermore, a limit plate is provided at the lower part of the guide rod.

[0015] Furthermore, a second reinforcing rib is provided at the bottom of the material door.

[0016] The beneficial effects of the utility model are:

[0017] 1. The door opening assembly of the utility model adopts a single guide rod with a double guide seat structure, so that the guide rod is more evenly stressed, the door is opened and closed more smoothly, it is not easy to get stuck, and the structure is simpler.

[0018] 2. The utility model optimizes the angle of the partition to avoid material accumulation in the hopper and reduce the difficulty of opening the hopper.

[0019] 3. The utility model also provides a limit plate at the lower part of the guide rod, and the limit plate will abut against the bottom of the second guide seat, so that the material door can effectively control the closing degree within a certain range under its own weight. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a stereogram of the utility model.

[0021] Figure 2 It is the front view of the utility model.

[0022] Figure 3 yes Figure 2 Sectional view of AA.

[0023] Figure 4 yes Figure 2 Top view of the .

[0024] Figure 5 yes Figure 4 Cross-sectional view of BB.

[0025] The markings in the figure are:

[0026] 1. Frame;

[0027] 2. bucket body; 201. partition; 202. discharge port; 203. material door; 204. first reinforcing rib;

[0028] 3. Door opening assembly; 301. Guide rod; 302. First guide seat; 303. First bearing; 304. First connecting plate; 305. Ear plate; 306. Second connecting plate; 307. Second guide seat; 308. Second bearing; 309. Hinge point. DETAILED DESCRIPTION

[0029] In the description of the present invention, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] The following is combined with Figures 1 to 5 The utility model is further described.

[0032] Embodiment 1

[0033] In order to solve the technical problems existing in the background technology, this embodiment provides a hopper that closes its door by its own weight.

[0034] The specific technical solution includes a frame 1 and a hollow square bucket 2 arranged on the frame 1. The frame 1 plays a supporting role in the entire device and is used to be connected to the crane's lifting device. The bucket 2 plays a containing role and is used for temporary storage of wine lees.

[0035] The further design is as follows: to facilitate the entry of materials into the bucket body 2, the top of the bucket body 2 is open and the top of the bucket body 2 is used as the feed port; to facilitate unloading, a discharge port 202 and a material door 203 matching the number of the discharge ports 202 are provided at the bottom of the bucket body 2. The material door 203 includes an arc-shaped bottom plate and side plates connected to both ends of the bottom plate, and the discharge port 202 is opened and closed by rotating the material door 203.

[0036] Among them, in order to improve the discharge efficiency, a V-shaped partition 201 is arranged at the lower part of the bucket body 2 along the length direction of the bucket body 2, and the partition 201 divides the discharge port 202 at the bottom of the bucket body 2 into two; door opening components 3 for driving the material door 203 to automatically open the discharge port 202 are arranged on both sides of the width direction of the bucket body where the frame 1 is located, and the bucket body 2 automatically closes the discharge port 202 by the dead weight of the material door 203; the door opening component 3 can drive the two material doors to rotate synchronously to open and close the discharge port 202.

[0037] The above structure is the same as the self-opening hopper structure mentioned in the background technology. At the same time, in order to solve the technical problems that the self-opening mechanism in the background technology adopts a double guide rod structure, resulting in uneven force on the guide rods, unsmooth door opening and closing, easy jamming and complex structure, this embodiment makes further improvements to the door opening assembly.

[0038] The further design of the door opening assembly is as follows: the door opening assembly 3 includes a guide rod 301 vertically arranged between the two material doors 203, a first guide seat 302 is arranged on the frame 1, a first bearing 303 is arranged in the first guide seat 302, the first bearing 303 is a linear bearing, the guide rod 301 is movably connected to the frame 1 through the first bearing 303, a first connecting plate 304 is fixedly connected to the guide rod 301, a fan-shaped ear plate 305 is fixedly connected to the material door 203, the first connecting plate 304 is hinged to the ear plate 305 through the second connecting plate 306, and the middle part of the ear plate 305 is hinged to the frame 1.

[0039] Working principle: The hopper of this embodiment is used in conjunction with a crane (not shown in the figure) to complete the transfer of materials. A sling (not shown in the figure) is installed at the end of the crane. The crane is connected to the hopper through the sling. A power assembly is arranged just above the guide rod 301 where the sling is located. The power assembly can be any one of an electric cylinder, a pneumatic cylinder, and an electric push rod. The electric push rod is preferably used in this embodiment because of its simple arrangement. After the crane hoists the hopper to the designated location, when it needs to be unloaded, refer to Figure 2 , the electric push rod extends out and presses the guide rod 301 downward. During the downward movement of the guide rod 301, the guide rod 301 drives the ear plate 305 to rotate around the hinge point 309 through the first connecting plate 304. Since the ear plate 305 is fixedly connected to the material door 203, the material door 203 rotates synchronously with the ear plate 305. During the rotation of the material door 203, the material door 203 gradually opens the discharge port 202 until the discharge port 202 is fully opened, and finally the unloading is completed. It is worth noting that the two material doors 203 of the present application open the discharge port 202 by synchronous rotation. When the discharge port 202 needs to be closed after the unloading is completed, the electric push rod on the sling retracts. Since the hinge point 309 is set just above the material door 203, the material door 203 will automatically rotate to just below the discharge port 202 under the action of its own gravity, and the discharge port 202 is completely closed. At this time, the guide rod 301 will also move up and reset synchronously.

[0040] The opening degree of the material door 203 is controlled by the stroke of the electric push rod to avoid excessive opening of the material door 203.

[0041] From the structure and working principle of the above-mentioned door opening assembly, it can be seen that compared with the self-opening hopper in the prior art, the door opening assembly of the present application adopts a single guide rod structure, the guide rod is more evenly stressed, the door is opened and closed more smoothly, is not prone to jamming, and has a simpler structure.

[0042] To improve the resetting capability of the material door 203, refer to Figure 2 In this embodiment, the top of the ear plate 305 near the second connecting plate 306 is connected to the frame 1 through a spring 4. In the process of closing the discharge port 202, the spring 4 will pull the material door 203 to reset under the effect of its own elastic performance.

[0043] Among them, the present application also optimizes the angle of the partition 201. The angle of the partition 201 cannot be too large, otherwise the slope of the partition 201 will be small, and materials will easily accumulate on the inclined surface of the partition 201; the angle of the partition 201 cannot be too small, otherwise the discharge port 202 will be too large, and the corresponding material door 203 area will increase, which will increase the load of the power component and make it more difficult to open and close the door. For this reason, the present application optimizes the angle α of the partition 201 to 40° to avoid material accumulation in the hopper and reduce the difficulty of opening the hopper door.

[0044] In order to improve the strength and rigidity of the partition plate 201 , a first reinforcing rib 204 is provided on the partition plate 201 .

[0045] Embodiment 2

[0046] In order to solve the technical problems in the background technology that the self-opening door mechanism adopts a single guide seat, which leads to uneven force on the guide rod, unsmooth door opening and closing, easy jamming and complex structure, on the basis of embodiment one, this embodiment further provides a second guide seat 307 on the frame 1 below the first guide seat 302, and a second bearing 308 is provided in the second guide seat 307. The guide rod 301 is movably connected to the frame 1 through the second bearing 308, and the guide rod 301 vertically penetrates the first guide seat 302 and the second guide seat 307, and the second bearing 308 is a linear bearing.

[0047] It can be seen that the self-opening hopper in the background technology adopts a single guide seat, while this embodiment adopts a double guide seat. The double bearing support guide mechanism is designed, and the two-point straight line principle is used. The guide mechanism adopts a double support structure to make it evenly stressed, open and close smoothly, and slide flexibly.

[0048] Embodiment 3

[0049] In order to solve the technical problem that the self-opening hopper in the background technology has no limit mechanism, resulting in excessive closing of the door, based on the first embodiment, referring to Figure 2 and Figure 3 In this embodiment, a limit plate 5 is further provided at the lower part of the guide rod 301. The setting of the limit plate 5 prevents the guide rod 301 from moving upward without limit, and the limit plate 5 will abut against the bottom of the second guide seat, so that the material door can effectively control the closing degree within a certain range under its own weight.

[0050] In order to improve the strength and rigidity of the material door 203 , a second reinforcing rib (not shown in the figure) is provided at the bottom of the material door 203 .

[0051] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only the specific implementation method of the utility model and is not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A hopper that closes its door by its own weight, comprising a frame (1) and a hollow square hopper body (2) arranged on the frame (1), the top of the hopper body (2) being open, the bottom of the hopper body (2) being provided with discharge ports (202) and material doors (203) matching the number of the discharge ports (202), a V-shaped partition (201) being provided at the lower inner part of the hopper body (2) along the length direction of the hopper body (2), the partition (201) dividing the discharge ports (202) at the bottom of the hopper body (2) into two; door opening components (3) for driving the material doors (203) to automatically open the discharge ports (202) are provided on both sides of the width direction of the hopper body where the frame (1) is located, the discharge ports (202) of the hopper body (2) are automatically closed by the own weight of the material doors (203), and the characteristics are as follows: The door opening assembly (3) comprises a guide rod (301) vertically arranged between two material doors (203); a first guide seat (302) is arranged on the frame (1); a first bearing (303) is arranged in the first guide seat (302); the guide rod (301) is movably connected to the frame (1) via the first bearing (303); a first connecting plate (304) is fixedly connected to the guide rod (301); a fan-shaped ear plate (305) is fixedly connected to the material door (203); the first connecting plate (304) is hinged to the ear plate (305) via a second connecting plate (306); and the middle part of the ear plate (305) is hinged to the frame (1).

2. The hopper that closes its door by its own weight as claimed in claim 1, characterized in that: The first bearing (303) is a linear bearing.

3. The hopper that closes its door by its own weight as claimed in claim 1, characterized in that: The top of the ear plate (305) close to one end of the second connecting plate (306) is connected to the frame (1) via a spring (4).

4. The hopper that closes its door by its own weight as claimed in claim 1, characterized in that: The included angle α of the partition (201) is 30° to 45°.

5. The hopper that closes its door by its own weight as claimed in claim 4, characterized in that: The included angle α of the partition (201) is 40°.

6. The hopper that closes its door by its own weight as claimed in claim 1, characterized in that: The partition plate (201) is provided with a first reinforcing rib (204).

7. The hopper that closes its door by its own weight as claimed in claim 1, characterized in that: A second guide seat (307) is arranged on the frame (1) below the first guide seat (302), a second bearing (308) is arranged in the second guide seat (307), the guide rod (301) is movably connected to the frame (1) via the second bearing (308), and the guide rod (301) vertically penetrates the first guide seat (302) and the second guide seat (307).

8. The hopper that closes its door by its own weight as claimed in claim 7, characterized in that: The second bearing (308) is a linear bearing.

9. The hopper that closes its door by its own weight as claimed in claim 7, characterized in that: A limiting plate (5) is provided at the lower part of the guide rod (301).

10. The hopper that closes its door by its own weight as claimed in claim 1, characterized in that: A second reinforcing rib is arranged at the bottom of the material door.

Citation Information

Patent Citations

  • Self-opening door hopper

    CN213536000U