High-precision gear ring support pressure quenching clamp

By introducing elastic mechanisms and rolling wheel structures in high -precision tooth barrel bracket pressure quenching fixtures, the problem of excessive stress stress and inconvenience of the fixture is solved, and the quality and flexibility of processing are improved.

CN222389864UActive Publication Date: 2025-01-24TAIZHOU KAICHENG MASCH MFG CO LTD
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Patent Information

Application Number
CN202421159446.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-24
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing high-precision ring gear press-quenching fixtures have too much stress during stamping, causing the ring gear bracket to deform, and the bottom of the clamp directly contacts the ground, lacking mobility, reducing processing quality and flexibility.

Method used

A high-precision pressure quenching fixture for the ring gear bracket is designed, which adopts an elastic mechanism and a roller structure. Through the cooperation of the elastic compression spring and the limiting column, the elastic movement between the moving plate and the installation plate is realized to alleviate excessive punching force; at the same time, Roller and screw mechanisms enable easy movement of the clamp.

Benefits of technology

It effectively alleviates the situation of excessive punching force, improves the processing quality of the ring gear bracket, and improves the flexibility and convenient mobility of the clamp through the roller structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of machining equipment, in particular to a high-precision gear ring support pressure quenching clamp which comprises a working table, idler wheels are arranged at the bottom of the working table, a bearing plate is fixedly installed on the top of the working table, and a fixing base and a supporting column are fixedly installed on the top of the bearing plate respectively. A stamping seat is embedded in the top of the fixing seat, a mounting plate is arranged at the top end of the supporting column, a moving plate sleeves the outer side surface of the supporting column, a pressing disc and a mounting strip are fixedly mounted at the bottom of the moving plate, a hydraulic rod is fixedly mounted at the bottom of the mounting strip, and a clamping plate is arranged at the telescopic end of the hydraulic rod. An elastic mechanism is arranged between the movable plate and the mounting plate, through the arrangement of the high-precision gear ring support pressing and quenching clamp, the purpose of protecting the gear ring support is achieved through the structural design in the elastic mechanism, the machining quality of the pressing and quenching clamp on the gear ring support is improved, and follow-up use is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing equipment, in particular to a high-precision gear ring bracket press quenching fixture. Background Art

[0002] In the process of machining high-precision gear ring brackets, heat treatment and press quenching operations are often required.

[0003] A high-precision gear ring bracket press quenching fixture currently in use mostly directly stamps the gear ring bracket in the press quenching fixture. The stress generated by this stamping method is too large. Therefore, during press quenching, the gear ring bracket is easily deformed due to stress concentration, thereby reducing the processing quality of the gear ring bracket by the press quenching fixture, which is not conducive to subsequent use. At the same time, the bottom of the press quenching fixture is mostly in direct contact with the ground. This contact method does not have mobility. Therefore, when transporting, it is necessary to use a transport tool to achieve its movement, thereby reducing the flexibility of the press quenching fixture.

[0004] In summary, the utility model solves the problems in the above-mentioned background technology by designing a high-precision gear ring bracket press quenching fixture. Utility Model Content

[0005] The utility model aims to provide a high-precision gear ring bracket press quenching fixture to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The top of the supporting cam is provided with a toothed wheel, and the toothed wheel is provided with a toothed wheel, and the toothed wheel is provided with a toothed wheel on the bottom of the supporting cam.

[0008] The elastic mechanism comprises an elastic compression spring and a limiting column, both of which are fixedly mounted on the top surface of the moving plate, and an anti-slip ring is arranged on the outer top end of the limiting column.

[0009] As a preferred solution of the utility model, the mounting brackets are respectively located at the left and right ends of the workbench, and the bottom end screw of the support screw penetrates the top surface of the mounting bracket and extends downward.

[0010] As a preferred solution of the utility model, the telescopic end of the electric cylinder passes through the bottom surface of the bearing plate and is fixed to the bottom center surface of the stamping seat.

[0011] As a preferred solution of the utility model, the inner wall of the movable plate is slidably connected to the outer surface of the support column.

[0012] As a preferred solution of the utility model, the hydraulic rod is arranged in a left-right mirror image with respect to the bottom surface of the movable plate, and the top surface of the clamping plate is flush with the bottom surface of the pressure plate.

[0013] As a preferred solution of the utility model, the elastic compression spring and the limiting column are both distributed in left-right symmetry with respect to the top center axis of the movable plate.

[0014] As a preferred solution of the utility model, the top end of the limiting column fits through the bottom surface of the mounting plate and extends to the top thereof, and the top end of the elastic compression spring is fixedly connected to the bottom surface of the mounting plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. In the utility model, a high-precision gear ring bracket press-quenching fixture is set up, thereby utilizing the structural design in the elastic mechanism to achieve elastic movement between the movable plate and the mounting plate under the action of the elastic compression spring, effectively alleviating the occurrence of excessive punching force, thereby achieving the purpose of protecting the gear ring bracket, improving the processing quality of the gear ring bracket by the press-quenching fixture, and facilitating subsequent use.

[0017] 2. In the utility model, a high-precision gear ring bracket press quenching fixture is set up, and the structural design of the roller, mounting support, support screw, drive plate and friction support plate is utilized to realize the driving of the support screw by the drive plate, resulting in threaded cooperation between the support screw and the mounting support and driving the friction support plate to move vertically. Under the action of the roller, the press quenching fixture is conveniently moved, thereby improving the flexibility of the press quenching fixture. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 For the utility model Figure 1 A schematic diagram of the enlarged structure of point A;

[0020] Figure 3It is a structural schematic diagram of the elastic mechanism of the utility model;

[0021] Figure 4 It is a schematic diagram of the bottom structure of the movable plate of the utility model.

[0022] In the figure: 1. workbench; 101. roller; 102. mounting support; 1021. support screw; 1022. drive disk; 1023. friction support disk; 2. load-bearing plate; 3. electric cylinder; 4. fixed seat; 401. stamping seat; 5. support column; 501. mounting plate; 6. movable plate; 601. pressure plate; 602. mounting strip; 603. hydraulic rod; 604. clamping plate; 7. elastic mechanism; 701. elastic compression spring; 702. limit column; 703. anti-slip ring. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0024] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0025] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.

[0027] For examples, see Figure 1-4 , the utility model provides a technical solution:

[0028] A high-precision gear ring bracket press quenching fixture, comprising a workbench 1, a roller 101 is arranged at the bottom of the workbench 1, a mounting support 102 is fixedly installed on the outer bottom end surface of the workbench 1, a support screw 1021 is arranged on the top of the mounting support 102, a driving disk 1022 is fixedly installed on the top of the support screw 1021, a friction support disk 1023 is arranged at the bottom end of the support screw 1021, a bearing plate 2 is fixedly installed on the top of the workbench 1, and an electric cylinder 3 is fixedly arranged at the bottom rear end of the bearing plate 2 The top of the bearing plate 2 is respectively fixedly installed with a fixing seat 4 and a supporting column 5, a stamping seat 401 is embedded in the top of the fixing seat 4, a mounting plate 501 is arranged on the top of the supporting column 5, a moving plate 6 is sleeved on the outer surface of the supporting column 5, a pressing plate 601 and a mounting bar 602 are respectively fixedly installed on the bottom of the moving plate 6, a hydraulic rod 603 is fixedly installed on the bottom of the mounting bar 602, a clamping plate 604 is arranged at the telescopic end of the hydraulic rod 603, and an elastic mechanism 7 is arranged between the moving plate 6 and the mounting plate 501;

[0029] Specifically, the mounting brackets 102 are respectively located at the left and right ends of the workbench 1, and the bottom end screw of the support screw 1021 penetrates the top surface of the mounting bracket 102 and extends downward;

[0030] In this embodiment, the driving disk 1022 is mainly used to drive the support screw 1021. Under the threaded transmission of the support screw 1021 and the mounting bracket 102, the friction support disk 1023 is able to move up and down, thereby achieving the function of providing stable support to the bottom of the workbench 1. The roller 101 is mainly used to make rolling contact with the ground, thereby achieving the function of conveniently moving the workbench 1, which is convenient for subsequent handling operations.

[0031] Specifically, the telescopic end of the electric cylinder 3 penetrates the bottom surface of the bearing plate 2 and is fixed to the bottom center surface of the stamping seat 401;

[0032] In this embodiment, the electric cylinder 3 is mainly used to drive the punching seat 401, so that the punching seat 401 gradually approaches the pressure plate 601, thereby achieving the effect of press quenching the gear ring bracket.

[0033] Specifically, the hydraulic rod 603 is arranged in a left-right mirror image with respect to the bottom surface of the movable plate 6, and the top surface of the clamping plate 604 is flush with the bottom surface of the pressure plate 601;

[0034] In this embodiment, the hydraulic rod 603 is mainly used to drive the clamping plates 604 so that the clamping plates 604 move toward each other, thereby achieving the effect of clamping the gear ring bracket.

[0035] In this embodiment, please refer to Figure 1 and Figure 3 The elastic mechanism 7 includes an elastic compression spring 701 and a limiting column 702, both of which are fixedly mounted on the top surface of the movable plate 6, and an anti-slip ring 703 is provided on the outer top of the limiting column 702;

[0036] Specifically, the inner wall of the movable plate 6 is slidably connected to the outer surface of the support column 5, the elastic compression spring 701 and the limiting column 702 are both symmetrically distributed about the top central axis of the movable plate 6, the top end of the limiting column 702 fits through the bottom surface of the mounting plate 501 and extends to the top thereof, and the top end of the elastic compression spring 701 is fixedly connected to the bottom surface of the mounting plate 501;

[0037] In this embodiment, the fitting arrangement between the limit column 702 and the mounting plate 501 is mainly used to limit the displacement of the movable plate 6 so that the movable plate 6 maintains smooth movement. The anti-slip ring 703 is mainly used to prevent the limit column 702 from detaching from the mounting plate 501. The elastic compression spring 701 is mainly used to elastically support the movable plate 6, thereby achieving the effect of weakening the excessive impact pressure on the gear ring bracket, thereby meeting the processing requirements of the gear ring bracket.

[0038] The working process of the utility model is as follows: when using a high-precision gear ring bracket press-quenching fixture, first move the workbench 1 to the desired position by means of the roller 101, and after reaching the position, support the workbench 1, apply an external force to the driving disk 1022, and the driving disk 1022 drives the supporting screw 1021 to rotate, and then the supporting screw 1021 gradually drives the friction supporting disk 1023 to move downward, until the friction supporting disk 1023 forms a close contact with the ground, thereby completing the stable support of the press-quenching fixture, and then the top surface of the gear ring bracket is brought into contact with the bottom surface of the pressure plate 601 and the hydraulic rod 603 is started, and the telescopic end of the hydraulic rod 603 is opened It begins to stretch and drive the clamping plate 604 to contact the outer surface of the ring gear bracket, thereby completing the positioning and clamping of the ring gear bracket, and then the electric cylinder 3 is started, and the telescopic end of the electric cylinder 3 drives the stamping seat 401 to gradually move vertically upward and contact the bottom surface of the ring gear bracket. During the contact process, the movable plate 6 drives the limiting column 702 to slide upward along the inner wall of the mounting plate 501 and compress the elastic compression spring 701, and the elastic compression spring 701 in the compressed state applies a downward elastic force to the movable plate 6, thereby effectively preventing the stamping seat 401 from applying excessive stamping pressure to the ring gear bracket, thereby improving the press quenching effect of the press quenching fixture on the ring gear bracket.

[0039] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-precision gear ring bracket press quenching fixture, comprising a workbench (1), characterized in that: The bottom of the workbench (1) is provided with a roller (101), the outer bottom surface of the workbench (1) is fixedly provided with a mounting support (102), the top of the mounting support (102) is provided with a supporting screw (1021), the top of the supporting screw (1021) is fixedly provided with a driving disk (1022), the bottom of the supporting screw (1021) is provided with a friction supporting disk (1023), the top of the workbench (1) is fixedly provided with a bearing plate (2), the bottom rear end of the bearing plate (2) is fixedly provided with an electric cylinder (3), and the top of the bearing plate (2) is respectively fixed with a driving disk (1022). A fixed seat (4) and a support column (5) are installed, the top of the fixed seat (4) is embedded with a stamping seat (401), the top of the support column (5) is provided with a mounting plate (501), the outer surface of the support column (5) is sleeved with a movable plate (6), the bottom of the movable plate (6) is respectively fixedly installed with a pressure plate (601) and a mounting bar (602), the bottom of the mounting bar (602) is fixedly installed with a hydraulic rod (603), the telescopic end of the hydraulic rod (603) is provided with a clamping plate (604), and an elastic mechanism (7) is provided between the movable plate (6) and the mounting plate (501); The elastic mechanism (7) comprises an elastic compression spring (701) and a limiting column (702), wherein the elastic compression spring (701) and the limiting column (702) are both fixedly mounted on the top surface of the movable plate (6), and an anti-slip ring (703) is provided at the outer top end of the limiting column (702).

2. A high-precision gear ring bracket press quenching fixture according to claim 1, characterized in that: The mounting supports (102) are respectively located at the left and right ends of the workbench (1), and the bottom end screw of the support screw (1021) penetrates the top surface of the mounting supports (102) and extends downward.

3. A high-precision gear ring bracket press quenching fixture according to claim 1, characterized in that: The telescopic end of the electric cylinder (3) passes through the bottom surface of the bearing plate (2) and is fixed to the bottom center surface of the punching seat (401).

4. The high-precision gear ring bracket press quenching fixture according to claim 1, characterized in that: The inner wall of the movable plate (6) is slidably connected to the outer surface of the support column (5).

5. The high-precision gear ring bracket press quenching fixture according to claim 1, characterized in that: The hydraulic rod (603) is arranged in a left-right mirror image with respect to the bottom surface of the movable plate (6), and the top surface of the clamping plate (604) is flush with the bottom surface of the pressure plate (601).

6. The high-precision gear ring bracket press quenching fixture according to claim 1, characterized in that: The elastic compression spring (701) and the limiting column (702) are both distributed in a left-right symmetrical manner with respect to the top center axis of the movable plate (6).

7. The high-precision gear ring bracket press quenching fixture according to claim 1, characterized in that: The top end of the limiting column (702) fits through the bottom surface of the mounting plate (501) and extends to the top thereof, and the top end of the elastic compression spring (701) is fixedly connected to the bottom surface of the mounting plate (501).

Citation Information

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