Crystallizer surface cleaning device
By designing a crystallizer surface cleaning device including a mounting part, a first drive device and a cleaning component, the problem of shaking of the cleaning box in the prior art affects the cleaning effect, and efficient and stable cleaning of the inner surface of the crystallizer is achieved.
Patent Information
- Application Number
- CN202421095143.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-20
AI Technical Summary
In the prior art, when cleaning boxes connected by hanging ropes are cleaned by high-pressure nozzles, the cleaning boxes are easily shaken due to the influence of water pressure, which affects the cleaning effect.
A crystallizer surface cleaning device is designed, including a mounting portion, a first drive device and a cleaning assembly. The cleaning assembly is driven vertically by the first driving device, and the mounting plate and the limit assembly are driven to move to the inner surface of the crystallizer by using the second driving device. Combined with the pressurized water tank and the telescopic tube, efficient cleaning of the inner surface of the crystallizer is achieved.
By stably driving the cleaning assembly, the device avoids shaking of the cleaning box, improves the cleaning effect of the inner surface of the crystallizer, and ensures the stability and efficiency of cleaning.
Smart Images

Figure CN222428811U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crystallizer cleaning devices, in particular to a crystallizer surface cleaning device. Background Art
[0002] Melting casting is a secondary refining technology, a comprehensive metallurgical casting process that combines secondary refining of molten steel with directional solidification. Its principle is that the current passes through the liquid slag pool to resist heat, melt the metal electrode, and the molten metal gathers into molten droplets. When dripping, it passes through the slag layer into the metal molten pool, and then crystallizes and solidifies into steel ingots in the water-cooled crystallizer. Among them, the crystallizer is a continuous steel casting equipment that receives the molten steel injected from the intermediate tank and solidifies it into a solid billet shell according to the specified cross-sectional shape. It is the most critical component of the continuous casting machine. Its structure, material and performance parameters play a decisive role in the quality of the billet and the production capacity of the casting machine.
[0003] After the crystallizer is used for a long time, an impurity layer will still form on the inner wall of the crystallizer. In order to avoid contamination of the next crystallization process, the impurity layer needs to be removed. In order to solve the problems existing in the prior art, the utility model with the publication number CN219944003U discloses a device for cleaning the inner wall of the electroslag crystallizer, which is referred to as: prior art 1), including a crystallizer, a cleaning box is detachably installed inside the crystallizer, and an extension cleaning mechanism is detachably installed on the four sides of the outer wall of the cleaning box; the extension cleaning mechanism includes two groups of telescopic limit rods detachably installed on the outer wall of the cleaning box, a ring detachably installed on the other side of the two groups of telescopic limit rods, multiple groups of equally spaced high-pressure nozzles fixedly installed on the outer wall of the ring, and a hose connected to each group of the high-pressure nozzles, and the other end of each group of the hoses is connected to the cleaning box, and each group of the telescopic limit rods is rotatably installed with a connector on both sides, and each group of the ring outer wall is fixedly installed with an infrared rangefinder.
[0004] Although a cleaning device is provided in the prior art 1 to clean the crystallizer, in the prior art, a cleaning box connected with a hanging rope is placed inside the crystallizer by a crane, and the crystallizer is cleaned by a high-pressure nozzle; under the influence of water pressure, the cleaning box is easily shaken by only lifting and lowering the cleaning box by the hanging rope; the stability of the cleaning box is poor, thereby affecting the cleaning effect of the crystallizer. Utility Model Content
[0005] The purpose of the utility model is to provide a crystallizer surface cleaning device, which, in actual use, can solve the problem in the prior art that when a cleaning box connected by a hanging rope is used to clean the crystallizer through a high-pressure nozzle; under the influence of water pressure, the cleaning box is easily shaken by only raising and lowering the cleaning box by the hanging rope, thereby affecting the cleaning effect of the crystallizer.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A crystallizer surface cleaning device, comprising a mounting portion, a first driving device and a cleaning assembly, wherein the mounting portion is used to be mounted on the crystallizer, the mounting portion and the cleaning assembly are connected via the first driving device, and the first driving device is used to drive the cleaning assembly to move vertically up and down;
[0008] The cleaning assembly includes a connecting portion, a second driving device and a mounting plate, wherein the connecting portion is connected to the first driving device, the mounting plate and the connecting portion are connected via the second driving device, and a liquid inlet cavity is arranged in the mounting plate; a pressurized water tank is installed on the mounting portion, a first telescopic tube is connected to the pressurized water tank, and the liquid inlet cavity and the pressurized water tank are connected via the first telescopic tube;
[0009] The mounting plate is connected with a limit assembly, which is used for limiting the mounting plate. The mounting plate is provided with a nozzle which is in communication with the liquid inlet cavity.
[0010] Preferably, a stepped groove is provided in the mounting portion.
[0011] Preferably, there are four second driving devices, each of which is connected to the mounting plate; and the four second driving devices are arranged at equal intervals along the circumferential direction of the connecting portion.
[0012] Preferably, the mounting plate is arranged in an arc-shaped structure.
[0013] Preferably, a second telescopic tube is fixedly mounted on the connecting portion, an upper end of the second telescopic tube is fixedly connected to the bottom surface of the mounting portion, and a lower end of the second telescopic tube is fixedly connected to the connecting portion.
[0014] Preferably, the nozzle is arranged to be inclined downward.
[0015] Preferably, the limiting assembly includes a support frame and a rotating shaft, the support frame is fixedly connected to the mounting plate, and the rotating shaft is rotatably mounted on the support frame.
[0016] Preferably, a handle is provided on the mounting portion.
[0017] Preferably, an anti-slip layer is bonded to the surface of the stepped groove that is in contact with the crystallizer.
[0018] Preferably, a buffer pad is installed at the bottom end of the connecting part.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] In the utility model, the first driving device is coaxially arranged with the mounting portion; after the mounting portion is mounted on the crystallizer, the first driving device and the cleaning assembly enter the crystallizer; the first driving device can drive the connecting portion to move vertically downward to clean the inner surface of the crystallizer from top to bottom;
[0021] The second driving device is used to drive the mounting plate and the limiting assembly fixedly connected to the mounting plate to move toward the inner surface of the crystallizer; after the limiting assembly contacts the inner surface of the crystallizer, the second driving device no longer drives the mounting plate and the limiting assembly to move; the limiting assembly can limit the mounting plate, thereby preventing the nozzle arranged on the mounting plate from being deformed and damaged after collision with the inner wall of the crystallizer;
[0022] The pressurized water tank placed on the mounting portion is used to transport pressurized water into the liquid inlet cavity through the first telescopic tube. After the pressurized water enters the liquid inlet cavity, a water column is sprayed out through a nozzle arranged on the mounting plate to clean the inner surface of the crystallizer. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a three-dimensional diagram of the utility model.
[0025] Figure 2 It is a structural schematic diagram of the utility model.
[0026] Figure 3 For this utility model Figure 2 A partial enlarged view of point A in the middle.
[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0028] 101-installation part, 102-first drive device, 103-cleaning assembly, 104-connecting part, 105-second drive device, 106-installation plate, 107-liquid inlet chamber, 108-pressurized water tank, 109-first telescopic tube, 110-sprinkler, 111-limiting assembly, 112-step groove, 113-support frame, 114-rotating shaft, 115 buffer pad. DETAILED DESCRIPTION
[0029] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0030] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0032] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0033] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0034] The disclosure below provides many different embodiments or examples for realizing different structures of the embodiments of the present utility model. In order to simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.
[0035] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0036] Example
[0037] See also Figure 1-Figure 3 This embodiment discloses a crystallizer surface cleaning device, comprising a mounting portion 101, a first driving device 102 and a cleaning assembly 103, wherein the mounting portion 101 is used to be mounted on the crystallizer, the mounting portion 101 and the cleaning assembly 103 are connected via the first driving device 102, and the first driving device 102 is used to drive the cleaning assembly 103 to move vertically up and down;
[0038] The cleaning assembly 103 includes a connecting portion 104, a second driving device 105 and a mounting plate 106. The connecting portion 104 is connected to the first driving device 102, and the mounting plate 106 is connected to the connecting portion 104 via the second driving device 105. A liquid inlet cavity 107 is provided in the mounting plate 106. A pressurized water tank 108 is installed on the mounting portion 101, and a first telescopic tube 109 is connected to the pressurized water tank 108. The liquid inlet cavity 107 and the pressurized water tank 108 are connected via the first telescopic tube 109.
[0039] The mounting plate 106 is connected to a limiting assembly 111 , which is used to limit the mounting plate 106 . The mounting plate 106 is provided with a nozzle 110 which is in communication with the liquid inlet cavity 107 .
[0040] In the present invention, the first driving device 102 is coaxially arranged with the mounting portion 101; the mounting portion 101 is provided with a mounting groove, and the mounting portion 101 is mounted on the top of the crystallizer through the mounting groove; after the mounting portion 101 is mounted on the crystallizer, the first driving device 102 and the cleaning component 103 enter the crystallizer; the first driving device 102 can drive the connecting portion 104 to move vertically downward, and the cleaning component 103 cleans the inner surface of the crystallizer from top to bottom under the drive of the first driving device 102; the second driving device 105 is used to drive the mounting plate 106 and the limiting component 111 fixedly connected to the mounting plate 106 to move toward the inner surface of the crystallizer, and by setting the The second driving device 105 can clean the inner wall surfaces of crystallizers of different sizes; after the limiting component 111 contacts the inner wall surface of the crystallizer, the second driving device 105 no longer drives the mounting plate 106 and the limiting component 111 to move; the limiting component 111 can limit the mounting plate 106, thereby preventing the nozzle 110 provided on the mounting plate 106 from being deformed and damaged after collision with the inner wall of the crystallizer; the pressurized water tank 108 placed on the mounting portion 101 is used to transport pressurized water into the liquid inlet cavity 107 through the first telescopic tube 109, and after the pressurized water enters the liquid inlet cavity 107, the water column is sprayed through the nozzle 110 provided on the mounting plate 106 to clean the inner surface of the crystallizer. ; The pressurized water tank 108 is equipped with a first telescopic tube 109 and a pressure pump, through which cleaning liquid can be transported into the pressurized water tank 108, and the pressure pump can pressurize the liquid in the pressurized water tank 108 so that the liquid sprayed through the nozzle 110 has sufficient pressure to clean the inner wall surface of the crystallizer; the first drive device 102 in this embodiment is a hydraulic telescopic rod, and the second drive device 105 is an electric telescopic rod; the limit part is equipped with an induction switch, and when the induction switch detects that the limit part is in contact with the inner wall of the crystallizer, it will transmit a signal to the control processor for controlling the extension and retraction of the first drive device 102 and the second drive device 105, and the control processor receives After receiving the signal, the second drive device 105 is controlled to stop extending and the first drive device 102 is driven to drive the connecting part 104 to move vertically downward, so as to protect the nozzle 110 while cleaning the inner wall surface of the crystallizer from top to bottom; the induction switch, hydraulic telescopic rod, electric telescopic rod and control processor recorded in this embodiment are all conventional structures in the prior art, and their connection relationships and principles are no longer explained one by one at this time; in order to ensure the cleaning effect of the nozzle 110, the position of the nozzle can be adjusted by rotating the mounting part 101 after completing a cleaning, so as to avoid the nozzle 110 set on the mounting plate 106 being unable to clean the area between adjacent mounting plates 106 in a single cleaning.
[0041] Specifically, a stepped groove 112 is provided in the mounting portion 101. The mounting portion 101 is mounted on the top of the crystallizer through the stepped groove 112. The stepped groove 112 enables the mounting portion 101 to be mounted on the top of crystallizers of different sizes, thereby increasing the applicability of the cleaning device.
[0042] Specifically, there are four second driving devices 105, each of which is connected to the mounting plate 106; the four second driving devices 105 are arranged at equal intervals along the circumferential direction of the connecting portion 104. The four second driving devices 105 drive the mounting plates 106 to approach the inner surface of the crystallizer at the same time to clean the inner surface of the crystallizer, thereby increasing the cleaning area of the mounting plates 106, thereby further improving the cleaning efficiency and cleaning effect.
[0043] Specifically, the mounting plate 106 is arranged in an arc-shaped structure. By arranging the mounting plate 106 in an arc-shaped structure, the cleaning area of the inner surface of the crystallizer by the nozzle 110 arranged on the mounting plate 106 is further increased, thereby improving the cleaning efficiency and cleaning effect. At the same time, the mounting plate 106 is arranged in an arc-shaped structure to protect the second telescopic device, thereby preventing the water from splashing onto the second telescopic device when the nozzle 110 cleans the surface of the inner wall of the crystallizer, causing the second telescopic device to malfunction and be damaged.
[0044] Specifically, a second telescopic tube is fixedly mounted on the connection portion 104, the upper end of the second telescopic tube is fixedly connected to the bottom surface of the mounting portion 101, and the lower end of the second telescopic tube is fixedly connected to the connection portion 104. The second telescopic tube can be provided to prevent the spray head 110 from splashing water onto the first telescopic device to cause the first telescopic device to malfunction and be damaged when cleaning the surface of the inner wall of the crystallizer.
[0045] Specifically, the nozzle 110 is tilted downward. There are a plurality of nozzles 110, each of which is connected to the liquid inlet chamber 107; by tilting the nozzle 110 downward, the cleaning effect of the nozzle 110 on the inner surface of the crystallizer can be improved, and the water can be further prevented from splashing onto the surface of the second telescopic device.
[0046] Specifically, the limit assembly 111 includes a support frame 113 and a rotating shaft 114. The support frame 113 is fixedly connected to the mounting plate 106, and the rotating shaft 114 is rotatably mounted on the support frame 113. The support frame 113 is fixedly connected to the top of the mounting plate 106. Under the drive of the second telescopic device, the rotating shaft 114 mounted on the support frame 113 through the bearing first contacts the inner surface of the crystallizer. After the rotating shaft 114 contacts the surface of the crystallizer, a clearance area is formed between the nozzle 110 and the inner surface of the crystallizer to avoid excessive water pressure generated when the nozzle 110 cleans the surface of the crystallizer. The induction switch is installed on the support frame 113. By setting the rotating shaft 114, it can be prevented that the support frame 113 causes scratches on the inner wall of the crystallizer when the connecting portion 104 moves downward under the drive of the first driving device 102.
[0047] Specifically, a handle is provided on the mounting portion 101. The handle provided on the mounting portion 101 can facilitate the mounting portion 101 to be mounted on the top of the crystallizer.
[0048] Specifically, the step groove 112 has an anti-skid layer bonded to one side of the step groove 112 that contacts the crystallizer. The anti-skid layer is made of rubber material, and the friction between the crystallizer and the step groove 112 can be increased by providing the anti-skid layer, so that the mounting portion 101 can be installed more stably.
[0049] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present invention.
[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Crystallizer surface cleaning device, characterized in that: The invention comprises a mounting portion (101), a first driving device (102) and a cleaning component (103), wherein the mounting portion (101) is used for mounting on a crystallizer, the mounting portion (101) and the cleaning component (103) are connected via the first driving device (102), and the first driving device (102) is used for driving the cleaning component (103) to move vertically up and down; The cleaning assembly (103) comprises a connecting portion (104), a second driving device (105) and a mounting plate (106); the connecting portion (104) is connected to the first driving device (102); the mounting plate (106) and the connecting portion (104) are connected via the second driving device (105); a liquid inlet cavity (107) is provided in the mounting plate (106); a pressurized water tank (108) is installed on the mounting portion (101); a first telescopic tube (109) is connected to the pressurized water tank (108); and the liquid inlet cavity (107) and the pressurized water tank (108) are connected via the first telescopic tube (109); A limiting assembly (111) is connected to the mounting plate (106), and the limiting assembly (111) is used to limit the mounting plate (106). A nozzle (110) in communication with the liquid inlet cavity (107) is provided on the mounting plate (106).
2. The crystallizer surface cleaning device according to claim 1, characterized in that: A stepped groove (112) is provided in the mounting portion (101).
3. The crystallizer surface cleaning device according to claim 1, characterized in that: There are four second drive devices (105), and each second drive device (105) is connected to the mounting plate (106); the four second drive devices (105) are arranged at equal intervals along the circumferential direction of the connecting portion (104).
4. The crystallizer surface cleaning device according to claim 3, characterized in that: The mounting plate (106) is arranged in an arc-shaped structure.
5. The crystallizer surface cleaning device according to claim 4, characterized in that: A second telescopic tube is fixedly mounted on the connecting portion (104); the upper end of the second telescopic tube is fixedly connected to the bottom surface of the mounting portion (101); and the lower end of the second telescopic tube is fixedly connected to the connecting portion (104).
6. The crystallizer surface cleaning device according to claim 1, characterized in that: The spray head (110) is arranged to be inclined downward.
7. The crystallizer surface cleaning device according to claim 1, characterized in that: The limiting assembly (111) comprises a support frame (113) and a rotating shaft (114); the support frame (113) is fixedly connected to the mounting plate (106); and the rotating shaft (114) is rotatably mounted on the support frame (113).
8. The crystallizer surface cleaning device according to claim 1, characterized in that: The mounting portion (101) is provided with a handle.
9. The crystallizer surface cleaning device according to claim 2, characterized in that: The stepped groove (112) has an anti-slip layer bonded to a surface thereof that is used for contacting the crystallizer.
10. The crystallizer surface cleaning device according to claim 1, characterized in that: A buffer pad (115) is installed at the bottom end of the connecting portion (104).
Citation Information
Patent Citations
Crystallizer inner wall cleaning device for electroslag
CN219944003U