Demoulding device for metal product pouring

By introducing cooling and auxiliary mold release mechanisms into the mold release device for casting metal products, the problems of high cost and high difficulty in the mold release process in the prior art are solved, and rapid curing and efficient mold release are achieved.

CN222429238UActive Publication Date: 2025-02-07DALIAN JINJIA MASCH MFG CO LTD
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Patent Information

Application Number
CN202421364452.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-15
Publication Date
2025-02-07
Estimated Expiration
2034-06-15

AI Technical Summary

Technical Problem

The existing mold release device for casting metal products has high cost and incomplete mold during the mold release process, and the mold release is difficult.

Method used

A mold release device for casting metal products including a cooling mechanism and an auxiliary mold release mechanism is designed. The cooling mechanism reduces the temperature difference between the inside and outside of the mold through the circulating cooling system of the jacket and the water tank. The auxiliary mold release mechanism reduces the friction of the inner wall of the mold by spraying the mold and reduces the difficulty of mold release.

Benefits of technology

It achieves rapid curing and demolding, reduces the difficulty and cost of demolding, and improves the molding efficiency of metal products.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222429238U_ABST
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Abstract

The utility model discloses a demoulding device for metal product pouring. The demoulding device comprises a base station; a surrounding plate used for placing a building mold is arranged on the base table, and the surrounding plate is attached to the mold; a cooling mechanism; the cooling mechanism comprises a jacket arranged on the outer wall of the surrounding plate and a water tank arranged on one side of the base table, a cooling pump is installed on the outer wall of the water tank and used for supplying water into the jacket, a backflow pipe is arranged on the outer wall of the jacket, and the end of the backflow pipe extends into the water tank; the mold further comprises an auxiliary demolding mechanism. The device is simple in structure and convenient to use, through cooperation of the cooling mechanism and the auxiliary demolding mechanism, a reasonable cooling system is provided, the temperature difference inside and outside the mold is moderate, rapid curing and demolding are facilitated, meanwhile, the mold inner wall friction is reduced through a demolding agent, and the demolding difficulty is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal product processing equipment, in particular to a demoulding device for casting metal products. Background Art

[0002] Metal products refer to various items made of processed metal materials, which can be pure metal or alloy. Metal products are widely used in industry, construction, transportation, home furnishing and other fields, such as machine parts, building materials, transportation tools, daily necessities, etc.

[0003] Casting is a way of producing metal products. After searching, the Chinese patent application number is: CN202122308671.2, which relates to a demolding device for cold forging of metal products, including a box body, a base plate fixedly installed at the bottom end of the box body, a support frame fixedly installed at the bottom end of the base plate, and a mold fixedly installed at the top end of the box body. It also includes a demolding structure installed in the box body, and the demolding structure is composed of a rotating component, a pushing component and a transmission component. The top of the pushing component is slidably connected to the inner wall of the mold, and the right side of the bottom end of the pushing component is connected to the left end of the rotating component. The high-pressure gas of the utility model is transmitted to the mold through the transmission component, so that the outer wall of the material is separated from the inner wall of the mold, and the rotating rod 2 is driven to rotate by the rotating component. The rotation of the rotating rod 2 and the threaded connection between the top of the rotating rod 2 and the inner wall of the connecting sleeve push the connecting sleeve to rise along the limit rod, and the push plate is pushed to push the material out of the mold, so as to realize demolding and improve efficiency.

[0004] The Chinese patent application number is: CN202221285511.9, which discloses a metal product mold that is easy to demould quickly, including a lower mold, a cavity is arranged at the bottom of the lower mold, a lifting assembly is arranged at the top of the cavity, positioning grooves are arranged on both sides of the lower mold, two groups of telescopic rods are slidably arranged at the bottom of the positioning grooves, the top of the outer sides of the two groups of telescopic rods are sleeved with second springs, the bottom of the two groups of telescopic rods close to each other is hinged with a hinged rod, and slide plates are slidably arranged on both sides of the bottom of the cavity. The utility model device can cooperate with the first contact block and the second contact block to push the push rod and the top plate upward through the elastic force of the two groups of second springs and the first spring when unloading, so that the stamping shell inside the lower mold can be pushed out upward, so that the metal product can be automatically ejected after the stamping is completed, greatly reducing the manual demoulding of the metal product.

[0005] The above technical solution is to eject the molded product from the bottom of the mold by modifying the mold. This method not only requires damage to the mold, resulting in incompleteness of the mold, but also has a high modification cost. Therefore, we need to propose a demoulding device for casting metal products. Utility Model Content

[0006] The purpose of the utility model is to provide a demoulding device for casting metal products. The device has a simple structure and is easy to use. Through the cooperation of a cooling mechanism and an auxiliary demoulding mechanism, it has a reasonable cooling system to make the temperature difference between the inside and outside of the mold moderate, which is conducive to rapid solidification and demoulding. At the same time, the demoulding agent reduces the friction of the inner wall of the mold and reduces the difficulty of demoulding, so as to solve the problems raised in the above-mentioned background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A demoulding device for casting metal products, comprising:

[0009] abutment;

[0010] The base is provided with a panel for placing the building mold, and the panel is fitted to the mold;

[0011] Cooling mechanism;

[0012] The cooling mechanism comprises a jacket arranged on the outer wall of the enclosure and a water tank arranged on one side of the base, a cooling pump is installed on the outer wall of the water tank to supply water to the jacket, a return pipe is arranged on the outer wall of the jacket, and the end of the return pipe extends to the inside of the water tank;

[0013] An auxiliary demoulding mechanism is also included.

[0014] Preferably, the water inlet end of the cooling pump is fixedly connected to a water inlet pipe, the end of the water inlet pipe extends to the inner bottom of the water tank, and both the water inlet pipe and the return pipe are installed with a one-way valve.

[0015] Preferably, a partition is provided on the inner wall of the jacket, the reflux pipe is located on one side of the partition, the water outlet end of the cooling pump is fixedly connected with a water outlet pipe, the water outlet pipe is connected to the inner cavity of the jacket, and the water outlet pipe is located on the other side of the partition.

[0016] Preferably, a semiconductor refrigeration sheet is also installed on the water tank, and a heat absorbing rod is provided on the heat absorbing surface of the semiconductor refrigeration sheet, and the heat absorbing rod extends below the liquid level in the water tank.

[0017] Preferably, the auxiliary demoulding mechanism comprises a support plate arranged on a base, the support plate is arranged in a U-shape, and a storage barrel for storing a demoulding agent is arranged on the top of the support plate.

[0018] Preferably, a demoulding pump is installed at the bottom of the support plate, the liquid inlet end of the demoulding pump is connected to the inner cavity of the storage barrel through a pipeline, and the liquid outlet end of the demoulding pump is connected to a nozzle through a pipeline. The bottom surface of the nozzle is honeycomb-shaped with multiple groups of nozzles distributed, and the nozzle and the enclosure are coaxially arranged.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] The utility model arranges a surrounding plate on a base platform for placing a casting mold, and arranges a cooling mechanism including a jacket and a water tank. The water tank supplies water to the jacket through a cooling pump, and the water flows back to the water tank through a reflux pipe to form a circulation. In addition, an auxiliary demoulding mechanism including a storage bucket is arranged. The storage bucket sprays a demoulding agent into the mold through a demoulding pump. The device has a simple structure and is easy to use. Through the cooperation of the cooling mechanism and the auxiliary demoulding mechanism, a reasonable cooling system is provided to make the temperature difference between the inside and outside of the mold moderate, which is conducive to rapid solidification and demoulding. At the same time, the demoulding agent reduces the friction of the inner wall of the mold and reduces the difficulty of demoulding. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the cooling mechanism of the utility model;

[0023] Figure 3 It is a structural schematic diagram of the auxiliary demoulding mechanism of the utility model;

[0024] Figure 4 It is a schematic diagram of the structure of the jacket of the utility model.

[0025] In the figure: 1. base; 2. enclosure; 3. support plate; 4. storage barrel; 5. demoulding pump; 6. nozzle; 7. nozzle; 8. jacket; 9. water tank; 10. cooling pump; 11. water inlet pipe; 12. water outlet pipe; 13. return pipe; 14. semiconductor refrigeration plate; 15. heat absorbing rod; 16. partition. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-4 , the utility model provides a technical solution:

[0028] A demoulding device for casting metal products, comprising:

[0029] A base 1; a panel 2 for placing a building mold is provided on the base 1, and the panel 2 is attached to the mold;

[0030] Cooling mechanism: The cooling mechanism includes a jacket 8 arranged on the outer wall of the enclosure 2 and a water tank 9 arranged on one side of the base 1. A cooling pump 10 is installed on the outer wall of the water tank 9 to supply water to the jacket 8. A return pipe 13 is arranged on the outer wall of the jacket 8, and the end of the return pipe 13 extends to the inside of the water tank 9. The water inlet end of the cooling pump 10 is fixedly connected to the water inlet pipe 11, and the end of the water inlet pipe 11 extends to the inner bottom of the water tank 9. Check valves are installed on the water inlet pipe 11 and the return pipe 13. A partition 16 is arranged on the inner wall of the jacket 8, and the return pipe 13 is located on one side of the partition 16. The water outlet end of the cooling pump 10 is fixedly connected to the water outlet pipe 12, which is connected to the inner cavity of the jacket 8 and is located on the other side of the partition 16.

[0031] The auxiliary demoulding mechanism is also included. The auxiliary demoulding mechanism includes a support plate 3 arranged on the base 1, the support plate 3 is arranged in a U-shape, and a storage barrel 4 for storing a demoulding agent is arranged on the top of the support plate 3. A demoulding pump 5 is installed at the bottom of the support plate 3, the liquid inlet end of the demoulding pump 5 is connected to the inner cavity of the storage barrel 4 through a pipeline, and the liquid outlet end of the demoulding pump 5 is connected to a nozzle 6 through a pipeline, and the bottom surface of the nozzle 6 is honeycomb-shaped with multiple groups of nozzles 7, and the nozzle 6 and the enclosure 2 are coaxially arranged.

[0032] A panel 2 is arranged on the base 1 for placing the casting mold, and a cooling mechanism including a jacket 8 and a water tank 9 is arranged. The water tank 9 supplies water to the jacket 8 through a cooling pump 10, and the water flows back to the water tank 9 through a reflux pipe 13 to form a circulation. In addition, an auxiliary demoulding mechanism including a storage barrel 4 is arranged. The storage barrel 4 sprays a demoulding agent into the mold through a demoulding pump 5.

[0033] In general, the device has a simple structure and is easy to use. Through the cooperation of the cooling mechanism and the auxiliary demoulding mechanism, it has a reasonable cooling system, which makes the temperature difference between the inside and outside of the mold moderate, which is conducive to rapid curing and demoulding. At the same time, the release agent reduces the friction of the inner wall of the mold and reduces the difficulty of demoulding.

[0034] In actual use, the casting mold is placed in the enclosure 2, which is a copper enclosure 2, and the enclosure 2 is attached to the outer wall of the mold. Before pouring, the demoulding pump 5 is started to extract the demoulding agent in the storage barrel 4 and spray it in the mold. After pouring, the cooling pump 10 is started. The cooling pump 10 extracts cold water in the water tank 9 and transports it to the jacket 8 outside the enclosure 2 through a water pipe. After circulating in the jacket 8 for one circle, it returns to the water tank 9 through the reflux pipe 13. In this process, the mold is heat exchanged by water flow. On the one hand, the mold can be cooled comprehensively and evenly, so that the temperature difference between the inside and outside of the mold is moderate, which is conducive to rapid solidification and demoulding. On the other hand, the use of a circulating mode for cooling can reduce the waste of water resources and reduce the demoulding cost. After the metal product is formed, it can be demoulded quickly.

[0035] Also, see Figure 1-2 :

[0036] A semiconductor refrigeration sheet 14 is also installed on the water tank 9 . A heat absorbing rod 15 is provided on the heat absorbing surface of the semiconductor refrigeration sheet 14 . The heat absorbing rod 15 extends below the liquid level in the water tank 9 .

[0037] By installing a semiconductor refrigeration sheet 14 on the water tank 9, the water in the water tank 9 can be continuously cooled during the use of the equipment, so that the water in the water tank 9 always maintains a low temperature. When the cooling pump 10 supplies water to the jacket 8, the cooling capacity can be improved, and the metal product forming efficiency can be improved, which has a high practical value.

[0038] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A demoulding device for casting metal products, characterized in that: include: abutment(1); The base (1) is provided with a panel (2) for placing a building mould, and the panel (2) is fitted to the mould; Cooling mechanism; The cooling mechanism comprises a jacket (8) arranged on the outer wall of the enclosure (2) and a water tank (9) arranged on one side of the base (1); a cooling pump (10) is installed on the outer wall of the water tank (9) for supplying water to the jacket (8); a return pipe (13) is arranged on the outer wall of the jacket (8); an end of the return pipe (13) extends to the inside of the water tank (9); An auxiliary demoulding mechanism is also included.

2. A demoulding device for casting metal products according to claim 1, characterized in that: The water inlet end of the cooling pump (10) is fixedly connected to a water inlet pipe (11), the end of the water inlet pipe (11) extends to the inner bottom of the water tank (9), and both the water inlet pipe (11) and the return pipe (13) are installed with a one-way valve.

3. A demoulding device for casting metal products according to claim 2, characterized in that: The inner wall of the jacket (8) is provided with a partition (16), the return pipe (13) is located on one side of the partition (16), the water outlet end of the cooling pump (10) is fixedly connected to a water outlet pipe (12), the water outlet pipe (12) is connected to the inner cavity of the jacket (8), and the water outlet pipe (12) is located on the other side of the partition (16).

4. A demoulding device for casting metal products according to claim 1, characterized in that: A semiconductor refrigeration sheet (14) is also mounted on the water tank (9), and a heat absorbing rod (15) is provided on the heat absorbing surface of the semiconductor refrigeration sheet (14), and the heat absorbing rod (15) extends below the liquid level in the water tank (9).

5. The demoulding device for casting metal products according to claim 1, characterized in that: The auxiliary demoulding mechanism comprises a support plate (3) arranged on a base (1), the support plate (3) being arranged in a U-shape, and a storage barrel (4) for storing a demoulding agent being arranged on the top of the support plate (3).

6. A demoulding device for casting metal products according to claim 5, characterized in that: A demoulding pump (5) is installed at the bottom of the support plate (3); the liquid inlet end of the demoulding pump (5) is connected to the inner cavity of the storage barrel (4) through a pipeline; the liquid outlet end of the demoulding pump (5) is connected to a nozzle (6) through a pipeline; the bottom surface of the nozzle (6) has multiple groups of nozzles (7) distributed in a honeycomb shape, and the nozzle (6) and the enclosure (2) are coaxially arranged.

Citation Information

Patent Citations

  • Demoulding device for cold forging processing of metal product

    CN215845489U

  • Metal product mold convenient for rapid demolding

    CN217831529U